IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2020 RZR Turbo / Turbo 4 Owner’s Manual

P/N 9931219

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc.

Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. WALKER EVANS RACING® is a registered trademark of Walker Evans Enterprises Incorporated. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK LLC. Google Play® is a registered trademark of Google, Inc. Apple® is a registered trademark of Apple Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. OSHA® is a registered trademark of the Occupational Safety and Health Administration, U.S. Dept. of Labor. FOX® is a registered trademark of Fox Factory Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. exFAT® is a registered trademark of Microsoft Corporation. ANSI® is a registered trademark of American National Standards Institute, Inc. Sachs® is a registered trademark of ZF Friedrichshafen AG.

Copyright Information

Copyright 2019 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

i Welcome
ii Safety Symbols and Signal Words
Table Of Contents
Chapter 1: Introduction
- 1.1.1: Before You Ride
- 1.1.2: Vehicle Identification Numbers
Chapter 2: Safety
- 2.2.1: Safety Training
- 2.2.2: Safe Riding Gear
- 2.2.3: Safety Labels and Locations
  - 2.2.3.1: Proper Use Warning
  - 2.2.3.2: Drive Responsibly Warning
  - 2.2.3.3: Payload Warning
  - 2.2.3.4: Riders Warning
  - 2.2.3.5: Seat Belt Warning
  - 2.2.3.6: Load/Passenger/Tire Pressure Warning
  - 2.2.3.7: Belt Debris Warning
  - 2.2.3.8: Air Box Caution
  - 2.2.3.9: Fuel Transport Warning
  - 2.2.3.10: International Warning Labels
    - 2.2.3.10.1: General Alert
    - 2.2.3.10.2: Intake Alert (7185975)
    - 2.2.3.10.3: Clutch Cover Alert (7181427)
    - 2.2.3.10.4: Fuel / Load / Passenger / Tire Pressure Alerts
- 2.2.4: Safety Warnings
  - 2.2.4.1: Operating Without Instruction
  - 2.2.4.2: Operator Restrictions / Age Restrictions
  - 2.2.4.3: Using Alcohol or Drugs
  - 2.2.4.4: Failure to Inspect Before Operating
  - 2.2.4.5: Protective Apparel
  - 2.2.4.6: Seat Belts
  - 2.2.4.7: Cab Doors
  - 2.2.4.8: Carrying Multiple Passengers (RZR 2–Seat)
  - 2.2.4.9: Carrying Multiple Passengers (RZR 4-Seat)
  - 2.2.4.10: Operating With a Load on the Vehicle
  - 2.2.4.11: Passengers in the Cargo Box
  - 2.2.4.12: Operating on Pavement
  - 2.2.4.13: Operating on Public Roads
  - 2.2.4.14: Operating at Excessive Speeds
  - 2.2.4.15: Turning Improperly
  - 2.2.4.16: Jumps and Stunts
  - 2.2.4.17: Improper Hill Climbing
  - 2.2.4.18: Descending Hills Improperly
  - 2.2.4.19: Crossing Hillsides
  - 2.2.4.20: Stalling While Climbing a Hill
  - 2.2.4.21: Operating in Unfamiliar Terrain
  - 2.2.4.22: Operating Improperly in Reverse
  - 2.2.4.23: Improper Tire Maintenance
  - 2.2.4.24: Skidding or Sliding
  - 2.2.4.25: Operating Over Obstacles
  - 2.2.4.26: Operating Through Water
  - 2.2.4.27: Operating on Frozen Bodies of Water
  - 2.2.4.28: Operating a Damaged Vehicle
  - 2.2.4.29: Improper Cargo Loading
  - 2.2.4.30: Refueling
  - 2.2.4.31: Exposure to Exhaust
  - 2.2.4.32: Hot Exhaust Systems
  - 2.2.4.33: Unauthorized Use of the Vehicle
  - 2.2.4.34: Equipment Modifications
Chapter 3: Features and Controls
- 3.3.1: Component Locations
- 3.3.2: Steering Wheel
- 3.3.3: Switches
  - 3.3.3.1: Ignition Switch
  - 3.3.3.2: Headlight Switch
  - 3.3.3.3: All Wheel Drive (AWD) Switch
  - 3.3.3.4: Auxiliary Outlets
  - 3.3.3.5: Electronic Power Steering (EPS)
- 3.3.4: Seats
- 3.3.5: Passenger Hand Hold
- 3.3.6: Turbo System
- 3.3.7: Hood
- 3.3.8: Fuel Recommendations
- 3.3.9: Seat Belts
  - 3.3.9.1: 3-Point Seat Belt
  - 3.3.9.2: Seat Belt Inspection
  - 3.3.9.3: Seat Belt Height Adjuster (if equipped)
- 3.3.10: Service Access Panels
- 3.3.11: Cab Doors
- 3.3.12: Gear Selector
- 3.3.13: Brake and Throttle Pedals
- 3.3.14: Rollover Protective Structure (ROPS)
- 3.3.15: All Wheel Drive (AWD) System
- 3.3.16: Instrument Cluster
  - 3.3.16.1: Speedometer
  - 3.3.16.2: Tachometer
  - 3.3.16.3: Mode and Toggle Buttons
  - 3.3.16.4: Indicator Lamps
- 3.3.17: Rider Information Center
  - 3.3.17.1: Mode Information Displays
  - 3.3.17.2: Accessing Menus and Options
    - 3.3.17.2.1: Gauge Settings Menu
    - 3.3.17.2.2: Backlight Color
    - 3.3.17.2.3: Backlight Brightness
    - 3.3.17.2.4: Clock
    - 3.3.17.2.5: Display Units (Standard/Metric)
    - 3.3.17.2.6: Trip Meter
    - 3.3.17.2.7: Trip Time
    - 3.3.17.2.8: Programmable Service Interval
  - 3.3.17.3: Engine Error Codes
  - 3.3.17.4: Diagnostic Display Code Definitions
Chapter 4: Operation
- 4.4.1: Important Information
- 4.4.2: Vehicle Break-in Period
- 4.4.3: Pre-Ride Inspection
- 4.4.4: Safe Operation Practices
- 4.4.5: Starting the Engine
- 4.4.6: Stopping the Engine
- 4.4.7: Trail Etiquette
- 4.4.8: Braking
- 4.4.9: Parking the Vehicle
- 4.4.10: Know Your Riding Area / Tread Lightly®
- 4.4.11: New Operator Driving Procedures
- 4.4.12: Driving With Passengers
- 4.4.13: Driving on Slippery Surfaces
- 4.4.14: Driving Uphill
- 4.4.15: Driving on a Sidehill (Sidehilling)
- 4.4.16: Driving Downhill
- 4.4.17: Driving Through Water
- 4.4.18: Driving Over Obstacles
- 4.4.19: Driving in Reverse
- 4.4.20: Parking on an Incline
- 4.4.21: Hauling Cargo
- 4.4.22: Towing
Chapter 5: Winch Guide
- 5.5.1: Winch Safety
- 5.5.2: Winch Safety Precautions
- 5.5.3: Winch Operation
- 5.5.4: Winch Cable Care
- 5.5.5: Shock Loading
- 5.5.6: Winch Maintenance and Service Safety
Chapter 6: Emission Control Systems
- 6.6.1: Noise Emission Control System
- 6.6.2: Operation on Public Lands in the U.S.A.
- 6.6.3: Crankcase Emission Control System
- 6.6.4: Exhaust Emission Control System
- 6.6.5: Electromagnetic Interference
Chapter 7: Maintenance
- 7.7.1: Periodic Maintenance Chart
  - 7.7.1.1: Maintenance Chart Tables
- 7.7.2: Lubrication Recommendations
- 7.7.3: Engine Oil
  - 7.7.3.1: Oil Recommendations
  - 7.7.3.2: Oil Check
  - 7.7.3.3: Oil and Filter Change
- 7.7.4: Transmission (Main Gearcase)
  - 7.7.4.1: Fluid Check
  - 7.7.4.2: Fluid Change
- 7.7.5: Demand Drive Unit (Front Gearcase)
  - 7.7.5.1: Demand Drive Fluid Check
  - 7.7.5.2: Demand Drive Fluid Change
- 7.7.6: Gearcase Specification Chart
- 7.7.7: Spark Plugs
  - 7.7.7.1: Spark Plug Gap / Torque
  - 7.7.7.2: Spark Plug Removal and Replacement
  - 7.7.7.3: Spark Plug Condition
- 7.7.8: Fuse / Relay Center
- 7.7.9: Cooling System
  - 7.7.9.1: Adding or Changing Coolant
  - 7.7.9.2: Radiators and Cooling Fan
  - 7.7.9.3: Radiator Coolant Level / Changing Coolant
  - 7.7.9.4: Pressure Tank Coolant Level
- 7.7.10: POLARIS Variable Transmission (PVT) System
  - 7.7.10.1: Belt Replacement / Debris Removal
  - 7.7.10.2: PVT Drying
- 7.7.11: Filter Systems
  - 7.7.11.1: Intake Pre-Filters
  - 7.7.11.2: Air Filter
- 7.7.12: Spark Arrester
- 7.7.13: Brakes
  - 7.7.13.1: Brake Inspection
  - 7.7.13.2: Brake Fluid
- 7.7.14: Suspension Settings
  - 7.7.14.1: Shock Adjustment Recommendations
  - 7.7.14.2: Front / Rear Spring Preload Adjustment
    - 7.7.14.2.1: Factory Default Preload Settings
  - 7.7.14.3: Front / Rear Shock Compression Adjustment
- 7.7.15: Tires
  - 7.7.15.1: Tire Tread Depth
  - 7.7.15.2: Axle and Wheel Nut Torque Specifications
  - 7.7.15.3: Wheel Removal
  - 7.7.15.4: Wheel Installation
- 7.7.16: Lights
  - 7.7.16.1: Taillight / Brake Light Replacement
  - 7.7.16.2: Headlight Replacement
  - 7.7.16.3: Headlight Beam Adjustment
- 7.7.17: Vehicle Immersion
- 7.7.18: Steering Wheel Inspection
- 7.7.19: Battery
  - 7.7.19.1: Battery Removal
  - 7.7.19.2: Battery Installation
  - 7.7.19.3: Battery Maintenance and Charging
- 7.7.20: Cleaning and Storage
  - 7.7.20.1: Washing the Vehicle
  - 7.7.20.2: Polishing the Vehicle
  - 7.7.20.3: Storage Tips
  - 7.7.20.4: Transporting the Vehicle
Chapter 8: Specifications
- 8.8.1: RZR XP Turbo / RZR XP 4 Turbo
Chapter 9: Polaris Products
- 9.9.1: Lubricants / Service Products
Chapter 10: Troubleshooting
- 10.10.1: Drive Belt Wear / Burn
- 10.10.2: Engine Doesn’t Turn Over
- 10.10.3: Engine Turns Over, Fails to Start
- 10.10.4: Engine Backfires
- 10.10.5: Engine Pings or Knocks
- 10.10.6: Engine Runs Irregularly, Stalls or Misfires
- 10.10.7: Engine Stops or Loses Power
Chapter 11: Warranty
- 11.11.1: Limited Warranty
- 11.11.2: Registration
- 11.11.3: Warranty Coverage and Exclusions
- 11.11.4: How To Obtain Warranty Service
- 11.11.5: Notice
- 11.11.6: U.S.A. EPA Emissions Limited Warranty
- 11.11.7: California Residents
Chapter 12: Maintenance Log
- 12.12.1: Maintenance Log