Polaris Maintenance Schedule - Pro XD Mid-Size Gas / Crew

The intervals shown are based on vehicles operated under normal conditions.

Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first.

Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Initial Break-In Service First 25 Hours
Engine Oil and Filter	Change the engine oil and filter.
The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours.

Every 50 Hours / 500 Miles (800 km)
Battery	Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.

Every 100 Hours / 1000 Miles (1600 km)
Brake System	Inspect fluid level; inspect for fluid leaks; add recommended brake fluid from a sealed container if needed. Inspect brake pad wear.
Drive Belt	Inspect; replace as needed.
Engine Breather	Inspect; replace as needed.
General Lubrication	Locate all applicable fittings and grease.
Throttle Body / Air Intake Ducts / Flanges	Inspect duct for proper sealing/air leaks.
Air Filter	Inspect and replace as needed.

Every 200 Hours / 2000 Miles (3200 km) or Yearly
Brake System	Inspect fluid level; inspect for fluid leaks; add recommended brake fluid from a sealed container if needed. Inspect brake pad wear.
Cooling System	Inspect fluid level; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system yearly.
Drive Belt	Inspect; replace as needed.
Engine Breather	Inspect; clean as needed.
Engine Oil and Filter	Change the engine oil and filter.
Exhaust Silencer / Pipe	Inspect for leaks or damage.
Front Gearcase Fluid	Change fluid.
Fuel System*	Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap. Check for signs of wear on fuel lines.
General Lubrication	Locate all applicable fittings and grease.
Spark Arrestor	Clean out. Inspect after every ride where submerged in mud.
Spark Plug	Replace as needed.
Suspension Components*	Inspect tie rods, wheel bearings, suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage.
Shock Absorbers*	Replace as needed.
Transmission Fluid	Change fluid.
Throttle Body / Air Intake Ducts / Flanges	Inspect duct for proper sealing/air leaks.
Wiring	Inspect for wear, routing, and retention.
Valve Clearance*	Inspect; adjust as needed.
* Have an authorized Polaris dealer or other qualified person perform these services.

Additional Maintenance Intervals
300 Hours / 3000 Miles (4800 km)	PVT*	Inspect bushings, rollers, wearable parts; clean; replace worn parts.
Every 24 months / 2 years	Brake Fluid	Change fluid.
Every 60 months / 5 years	Coolant	Change fluid.
* Have an authorized Polaris dealer or other qualified person perform these services.