Upper Doors Kit

P/N 2884758; 2884733

1 Before You Begin

Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.

3 Accessory Weight

Accessories, passengers, and other factors may negatively affect ride performance. Refer to your vehicle’s owner’s manual for maximum weight capacity and suspension adjustment procedures.

4 Kit Contents

Upper Door Kit P/N 2884758

Ref

Qty

Part Description

P/N Available Separately

Available Service Kit

1 1 Frame–Door, Front, Driver n/a n/a
2 1 Frame–Door, Front, Passenger (not shown) n/a n/a
3 1 Frame–Door, Rear, Driver n/a n/a
4 1 Frame–Door, Rear, Passenger (not shown) n/a n/a
5 1 Cover–Door, Driver (not shown) n/a n/a
6 1 Cover–Door, Passenger (not shown) n/a n/a
7 1 Cover–Roll-Cage, Driver n/a 2208460
8 1 Cover–Roll-Cage, Passenger (not shown) n/a 2208460
9 4 Hinge–Double Barrel n/a 2208460
10 6 Spacer–Clamp n/a 2208460
11 1 Seal (not shown) n/a 2208460
12 6 Clamp n/a 2208806
13 8 Washer–M8 n/a 2208806
14 8 Screw–Torx® Button Head, M8 x 20 mm n/a 2208806
15 2 Nut–Plate, M8, 1-3/8 in Spacing n/a 2208806
16 2 Nut–Plate, M8, 1 in Spacing n/a 2208806
17 8 Screw–Hex Head, M6 x 18 mm n/a 2208806
18 8 Nut–Nylon Locking, M6 n/a 2208806

Upper Door Kit P/N 2884733

Ref

Qty

Part Description

P/N Available Separately

Available Service Kit

1 1 Frame–Door, Front, Driver n/a n/a
2 1 Frame–Door, Front, Passenger (not shown) n/a n/a
3 1 Frame–Door, Rear, Driver n/a n/a
4 1 Frame–Door, Rear, Passenger (not shown) n/a n/a
5 1 Cover–Door, Driver (not shown) n/a n/a
6 1 Cover–Door, Passenger (not shown) n/a n/a
7 1 Cover–Roll-Cage, Driver n/a 2208485
8 1 Cover–Roll-Cage, Passenger (not shown) n/a 2208485
9 4 Hinge–Double Barrel n/a 2208485
10 6 Spacer–Clamp n/a 2208485
11 1 Seal (not shown) n/a 2208485
12 6 Clamp n/a 2208807
13 8 Washer–M8 n/a 2208807
14 8 Screw–Torx® Button Head, M8 x 20 mm n/a 2208807
15 — — — —
16 8 Nut–Plate, M8, Nut–Plate, M8, 1 in Spacing n/a 2208807
17 8 Screw–Hex Head, M6 x 18 mm n/a 2208807
18 8 Nut–Nylon Locking, M6 n/a 2208807

5 Tools Required

  • Safety Glasses

  • Hex Key Set, Metric

  • Pliers, Push Pin Rivet

  • Screwdriver, Slotted

  • Socket Set, Hex Bit, Metric

  • Socket Set, Torx® Bit

  • Torque Wrench

  • Wrench Set, Metric

6 Important

Your is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.

7 Installation Instructions

7.1 Vehicle Preparation

7.1.1 General

  1. Shift vehicle transmission into PARK.

  2. Turn key to OFF position and remove from vehicle.

Cab Accessory Removal

  1. Remove windshield (if equipped).

  2. Remove rear panel (if equipped).

7.1.2 Door Removal

NOTICE
50 in models shown; 60 in models similar.
NOTICE
Vehicle hidden for clarity.

  1. 50 in Models Only:
    Remove and keep two push-pin rivets and one fasteners from door trim.

  2. Remove and keep eight door fasteners to remove door from door frame.

7.2 Accessory Installation

Upper Door Cover Installation

NOTICE
Assemble upper door cover and frames on a soft surface as to not damage or put additional stress on the fabric during installation.
Rear Door Frame

  1. Unzip rear of upper door cover.

  2. Put rear door frame inside cover and zip cover.

  3. Make sure frame fits tight within cover.

Front Door Frame

  1. Unzip front of upper door cover.

  2. Put door mounts through door cover holes first.

  3. Put front of door frame inside door cover.

  4. Pull cover over rest of door frame and over top corner.

    TIP
    Fitment will be tight and may require an assistant.

  5. Zip cover with frame installed.

Door Frame Assembly

  1. Attach hook-and-loop straps, attached to cover, around both door frames.

  2. Put hinge 9 around both door frames and close hinge until it snaps into place.

    TIP
    Hinge should align with rivets on door frame tube.

  3. Put two screws 17 through each hinge and install with two nuts 18. Torque fasteners to specification.

    TIP
    Use a slotted screwdriver to guide the nut while tightening the fastener.
    TORQUE

    Hinge Fasteners 17:

    92 in-lbs (10 N·m)

Upper Door Installation

  1. Align door frame assembly with vehicle.

  2. Loosely install rear door frame to roll-cage with clamp spacers 10 and clamps 12.

    Do not torque clamp fasteners at this time.

  3. Align front upper door mounts with holes in door frame.

  4. Install upper door to door frame with two fasteners 14 and two washers 13 for each nut-plate 15 (wide spacing) or 16 (narrow spacing).

    NOTICE
    Upper Door Kit, P/N 2884733 uses two nut-plates 16 (narrow spacing).

Roll-Cage Cover

  1. Remove and keep one fastener from dashboard.

  2. Put roll-cage cover 7 over A-pillar joint. Put front of cover between joint and fender. Torque fender fastener to specification.

    TIP
    Pull fender outwards to put cover between joint and fender.
    TORQUE

    Dashboard Fastener:

    8 ft-lbs (11 N·m)

Fitment Troubleshooting

  1. Open and close door to check for interference. Upper door hinges should operate smoothly with lower door frame hinges.

  2. Torque clamp fasteners 12 to specification.

    TORQUE

    Clamp Fasteners 12:

    25 in-lbs (3 N·m)

  3. Small adjustments can be made to improve upper door sealing against roll-cage. Adjust as needed. Tighten upper door fasteners to specification.

    TORQUE

    Upper Door Fasteners 14:

    18 ft-lbs (25 N·m)

7.3 Vehicle Reassembly

7.3.1 General

  1. Reinstall cab accessories. Refer to each accessory’s installation instructions.

7.3.2 Door Installation

  1. Align door with door frame and install eight door fasteners.

  2. Torque fasteners to specification.

    TORQUE

    Door Fasteners:

    17 in-lbs (2 N·m)

7.3.3 Door Seal Installation

  1. Cut seal 11 to size and install on each door, as shown.

8 Instruction Feedback Form

A feedback form has been created for the installer to provide any comments, questions or concerns about the installation instructions. The form is viewable on mobile devices by scanning the QR code or by clicking HERE if viewing on a PC.