Accessory Installation

Replace Standard Fairlead with Autostop Fairlead 2

  1. Remove and keep clevis pin and cotter pin from hook. Remove and keep hook.

  2. Remove and discard two fairlead screws. Remove and discard fairlead and backer plate.

  3. Install autostop fairlead 2 using two new screws 7 and fairlead backer plate 3. Route fairlead wire through the opening. Torque screws to specification.

    IMPORTANT
    Do not pinch wire. When tightening screws make sure that the wire is not pinched or strained.
    TORQUE

    Screws 7:

    40 ft-lbs (54 N·m)

Bumper Removal
CAUTION
Bumper weighs approximately 31 lbs lbs (14 kg). Failure to adequately support bumper during removal may result in personal injury or damage to equipment.

  1. Remove and keep nut A and bolt B. Repeat for opposite side.

    NOTICE
    Right side detail shown; Left side similar.

  2. Support bumper, remove and keep nut C and bolt D. Repeat for opposite side.

    NOTICE
    Right side detail shown; Left side similar.

  3. Set aside bumper on a sturdy surface.

Autostop Controller 1 Installation

  1. Remove and keep two lower screws and nuts.

  2. Remove and keep two upper screws.

  3. Tilt up winch frame from the bottom. While tilted, install autostop controller 1 with two screws 6. Torque until full seated.

  4. Reinstall two retained lower screws and nuts. Torque to specification.

    TORQUE

    Nuts:

    40 ft-lbs (54 N·m)

  5. Reinstall two retained upper screws. Torque to specification.

    TORQUE

    Screws:

    40 ft-lbs (54 N·m)

  6. Disconnect contactor A from the main wire harness. Connect 4F contactor connector to contactor A

    .
    NOTICE
    Winch part hidden for visibility

  7. Connect 4M harness connector to vehicle harness B.

    NOTICE
    Winch part hidden for visibility

  8. If rope is in need of replacement, install Synthetic Winch Rope Kit, PN 2879187 (sold separately).

Bumper Installation and fairlead connection
CAUTION
Bumper weighs approximately 31 lbs lbs (14 kg). Failure to adequately support bumper during installation may result in personal injury or damage to equipment.

  1. Support bumper, install nut C and bolt D. Torque to specification. Repeat for opposite side.

    NOTICE
    Right side shown; Left side similar.
    TORQUE

    Nut C:

    36 ft-lbs (50 N·m)

  2. Install nut A and bolt B. Torque to specification. Repeat for opposite side.

    NOTICE
    Right side shown; Left side similar.
    TORQUE

    Nut A:

    36 ft-lbs (50 N·m)

  3. Connect 2F fairlead connector to fairlead wire C.

Install Bumper Jounce and Hook.

  1. Thread loop through the fairlead, bumper jounce 5 and stop magnet 4. Reinstall retained hook, cotter and clevis pin at end of loop.

    IMPORTANT
    Make sure that the rope is straight from the winch spool to the fairlead without touching the winch tie bars.
Parent topic: Installation Instructions