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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2019 RZR RS1 Owner’s Manual

P/N 9929364

i 2019 RZR RS1 Owner’s Manual

 
Owner’s Manual

RZR RS1

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc.

Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. WALKER EVANS RACING® is a registered trademark of Walker Evans Enterprises Incorporated. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK LLC. Google Play® is a registered trademark of Google, Inc. Apple® is a registered trademark of Apple Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. OSHA® is a registered trademark of the Occupational Safety and Health Administration, U.S. Dept. of Labor. FOX® is a registered trademark of Fox Factory Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. exFAT® is a registered trademark of Microsoft Corporation. ANSI® is a registered trademark of American National Standards Institute, Inc. Sachs® is a registered trademark of ZF Friedrichshafen AG.

Copyright Information

Copyright 2018 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

ii Welcome

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational products.

  • Snowmobiles

  • SPORTSMAN All-terrain vehicles

  • GEM vehicles

  • RANGER utility vehicles

  • SLINGSHOT three wheel motorcycles

  • RZR sport vehicles

  • INDIAN motorcycles

  • POLARIS POWER generators

  • POLARIS DEFENSE combat vehicles

  • Timbersled Snow Bikes

We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Review the safety DVD that came with your vehicle. POLARIS also recommends that all drivers take the ROHVA® safety e-course and a ROHVA® hands-on safety training course. Visit www.rohva.org or call 866-267-2751.

Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) Technician.

Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during, and after, the warranty period.

iii Safety Symbols and Signal Words

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

Table Of Contents

Chapter 1: Introduction

1.1.1: Before You Ride

WARNING
Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

  • This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.

  • All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.

  • Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.

  • Always wear a seat belt when riding in this vehicle. Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

  • Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and the operator’s ability to react.

  • Complete the steps described in the New Operator Driving Procedures section. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.

1.1.2: Safety Symbols and Signal Words

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle.

WARNING

WARNING indicates a hazardous situation that, if not avoided, may result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle.

CAUTION

CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

1.1.3: European Vibration and Noise

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997.

The operating conditions of the machinery during testing:

The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).

The uncertainty of vibration exposure measurement is dependent on many factors, including:

  • Instrument and calibration uncertainty

  • Variations in the machine such as wear of components

  • Variation of machine operators such as experience or physique

  • Ability of the worker to reproduce typical work during measurements

  • Environmental factors such as ambient noise or temperature

1.1.4: Vehicle Identification Numbers

Record your vehicle’s identification number 1, engine serial number (stamped on engine), and key number (stamped on key) in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

Vehicle Model Number:  
Vehicle Identification Number:  
Engine Serial Number:  
Key Number:  

Chapter 2: Safety

2.2.1: Safety Training

Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course

ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this valuable training, visit www.rohva.org.

Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.

For more information about recreational off-road vehicle safety in the United States, visit www.rohva.org or call POLARIS at 1-800-342-3764.

2.2.2: Safe Riding Gear

Protective gear reduces the chance of injury.

The driver and passenger must wear:

1 Helmet 4 Gloves
2 Eye protection 5 Long pants
3 Long-sleeve shirt 6 Over-the-ankle boots

2.2.2.1: Helmet

Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

2.2.2.2: Eye Protection

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

2.2.2.3: Clothing

Wear long sleeves and long pants to protect arms and legs.

2.2.2.4: Gloves

Wear gloves for comfort and for protection from sun, cold weather and other elements.

2.2.2.5: Boots

Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.

2.2.3: Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

2.2.3.1: General Use Warning

  • The General Purpose warning 1 is located in the vehicle, on the right-side panel.

  • WARNING

  • Improper vehicle use can result in SEVERE INJURY or DEATH. Require Proper Use of Your Vehicle Do your part to prevent injuries:

  • Do not allow careless or reckless driving.

  • Make sure operators are 16 or older with a valid driver’s license.

  • Do not let people drive after using alcohol or drugs.

  • Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions with cars and trucks can occur.

  • Do not exceed seating capacity: 1 occupant.

Be Prepared

  • Fasten seat belt.

  • Wear an approved helmet and protective gear.

  • ALWAYS use vehicle cab doors.

  • Driver must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel. Stay completely inside the vehicle.

  • Avoid side hilling (riding across slopes).

Drive Responsibly

Avoid loss of control and rollovers:

  • Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

  • Slow down before entering a turn.

  • Avoid hard acceleration when turning, even from a stop.

  • Plan forhills, rough terrain, ruts, and other changes in traction and terrain.

  • Avoid paved surfaces.

Be Sure to Pay Attention and Plan Ahead

If you think or feel the vehicle may tip or roll, reduce your risk to injury:

  • Keep a firm grip on the steering wheel and brace yourself.

  • Do not put any part of your body outside of the vehicle for any reason.

  • Rollovers have caused severe injuries and death, even on flat, open areas.

2.2.3.2: Load / Passenger / Tire Pressure Warning

The Load / Passenger / Tire Pressure Warning 2 is located at the rear of the vehicle in the cargo box.

WARNING

  • Never carry passengers in cargo box.

  • Passengers can be thrown off. This can cause serious injury or death.

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

  • Reduce speed and allow greater distance for braking when carrying cargo.

  • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

  • For stability on rough or hilly terrain, reduce speed and cargo.

  • Be careful if load extends over the side of the box.

  RZR
MAXIMUM CARGO BOX LOAD

50 lbs. (23 kg)

TIRE PRESSURE IN PSI (KPa)

Front: 14 (96.5)


Rear: 16 (110)

MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND ACCESSORIES

285 lbs (129 kg)

Read Operation and Maintenance Manual for more detailed loading information.

2.2.3.3: Belt Debris Warning

WARNING

The Belt Debris warning 1 is located on the clutch cover.

Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.

Always look for and remove debris inside and around clutch and vent system when replacing belt.

Read owner’s manual or see authorized Polaris dealer.

Part Number: 7177469 (English) and 7177469–F (French Canadian)

2.2.3.4: Air Box Caution (7182652)

CAUTION

Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled. Please reference your owner’s manual for additional information regarding air filter service.

2.2.3.5: Fuel Transport Warning

NEVER carry fuel or other flammable liquids on this vehicle.
Failure to follow this instruction could lead to serious burn injuries or death.

2.2.4: Safety Warnings

WARNING
Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle. See the OPERATION section of the owner’s manual for proper operating procedures.

2.2.4.1: Operating Without Instruction

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. Take a training course and complete the steps outlined in the New Operator Driving Procedures section.

  • All operators must read and understand the owner's manual and all warning and instruction labels before operating the vehicle.

  • Never allow a guest to operate this vehicle until the guest has completed the steps outlined in the New Operator Driving Procedures section.

2.2.4.2: Operator Restrictions / Age Restrictions

  • This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age or anyone without a valid driver’s license.

  • All operators and (if applicable) riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.

2.2.4.3: Using Alcohol or Drugs

  • Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.

  • Never consume alcohol or drugs before or while operating this vehicle.

2.2.4.4: Failure to Inspect Before Operating

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.

Always perform the Pre-Ride Inspection outlined in this manual before each use of your vehicle to make sure it's in safe operating condition.

Always follow the inspection and maintenance procedures and schedules described in this manual.

2.2.4.5: Protective Apparel

Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and all passengers must always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

2.2.4.6: Seat Belts

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.

All riders must wear seat belts at all times.

2.2.4.7: Cab Nets

Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Always use the cab nets (or doors) while riding in this vehicle. Always keep hands and feet inside the vehicle at all times.

2.2.4.8: Carrying a Passenger

This POLARIS vehicle is a single-rider vehicle. Carrying a passenger greatly reduces the operator's ability to control the vehicle, which may result in an accident or rollover. Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never carry a passenger on this vehicle.

2.2.4.9: Operating With a Load on the Vehicle

The weight of the cargo, operator, and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

  • Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.

  • The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.

Always follow these guidelines:

Under ANY of these conditions: Do ALL of these steps:
Operator and/or cargo exceeds half the maximum weight capacity
  1. Slow down.

  2. Verify tire pressure.

  3. Use extra caution when operating.

Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing

2.2.4.10: Improper Tire Maintenance

Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover.

Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in this owner's manual and on safety labels.

2.2.4.11: Operating on Pavement

This vehicle's tires are designed for off-road use, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.

2.2.4.12: Operating on Public Roads

Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).

2.2.4.13: Operating at Excessive Speeds

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and experience and any passenger’s skills and experience.

2.2.4.14: Turning Improperly

Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual.

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.

2.2.4.15: Jumps and Stunts

Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

2.2.4.16: Improper Hill Climbing

Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual. See the Driving Uphill section for details.

2.2.4.17: Descending Hills Improperly

Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual. See the Driving Downhill section for details.

2.2.4.18: Crossing Hillsides

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual. See the Driving on a Sidehill (Sidehilling) section for details.

2.2.4.19: Stalling While Climbing a Hill

Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

2.2.4.20: Operating in Unfamiliar Terrain

  • Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.

  • Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.

  • Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

2.2.4.21: Operating Improperly in Reverse

  • Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See the Driving in Reverse section for details.

  • Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.

2.2.4.22: Skidding or Sliding

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.

Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this owner's manual. See the Driving on Slippery Surfaces section for details.

2.2.4.23: Operating Over Obstacles

  • Improperly operating over obstacles could cause loss of control or rollover.

  • Before operating in a new area, check for obstacles. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles. See the Driving Over Obstacles section for details.

2.2.4.24: Operating Through Water

Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that exceeds the floor level of the vehicle.

Always follow proper procedures for operating in water as described in this owner’s manual. See New Operator Driving Procedures.

Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

2.2.4.25: Operating on Frozen Bodies of Water

  • Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and any passengers, and your cargo, together with any other vehicles in your party.

  • Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

2.2.4.26: Operating a Damaged Vehicle

Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle and steering systems.

2.2.4.27: Improper Cargo Loading

Overloading the vehicle or carrying/towing cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident.

  • Always follow the instructions in this owner’s manual for carrying cargo. See the Hauling Cargo section for details.

    Never exceed the stated load capacity for this vehicle. See the Load / Passenger / Tire Pressure Warning section for details.

  • Cargo should be properly distributed and securely attached. See the Hauling Cargo section for details.

  • Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking.

2.2.4.28: Poor Visibility

CAUTION

Operating this vehicle in darkness or inclement weather could result in a collision or accident, especially if operating on a road or street. This vehicle is not equipped with highway-approved lights. Operate this vehicle off-road only. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Clean headlights frequently and replace burned out headlamps promptly.

2.2.4.29: Refueling

Gasoline is highly flammable and explosive under certain conditions.

  • Always exercise extreme caution whenever handling gasoline.

  • Always turn off the engine when refueling.

  • Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.

  • NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

  • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

  • Do not overfill the tank. Do not fill the tank neck.

  • If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.

2.2.4.30: Exposure to Exhaust

Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.

Operate this vehicle only outdoors or in well-ventilated areas.

2.2.4.31: Hot Exhaust Systems

WARNING

Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

Use caution when traveling through tall grass, especially dry grass and when traveling through muddy conditions. Always inspect the underside of the vehicle and areas near the exhaust system after driving through tall grass, weeds, brush, other tall ground cover, and muddy conditions. Promptly remove any grass, debris or foreign matter clinging to the vehicle and pay particular attention to the exhaust system area.

2.2.4.32: Unauthorized Use of the Vehicle

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.

2.2.4.33: Heat Shielding

WARNING
Your vehicle is equipped with heat shielding. Do not remove heat shielding. If heat shields become loose, or are removed, see your dealer to have shielding re-installed properly.

2.2.4.34: Equipment Modifications

Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds.

Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved equipment and/or modifications have been added to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.

The addition of certain accessories, including (but not limited to) overhead audio speakers, may change the forward clearance in the vehicle. Polaris recommends selecting a helmet that is compatible with the equipment on your vehicle and provides the greatest amount of forward clearance. Always wear a helmet that meets or exceeds the specifications in this owner’s manual. Refer to the Safe Riding Gear section of this owner’s manual for more information. Use only POLARIS-approved accessories.

FOR MORE INFORMATION ABOUT SAFETY
call POLARIS at 1-800-342-3764.

Chapter 3: Features and Controls

3.3.1: Component Locations

1 Headlight 4 Fuel Tank Cap
2 ROPS Frame 5 Door
3 Radiator  

3.3.2: Steering Wheel

The steering wheel can be tilted upward or downward for rider preference.
Lift and hold the steering wheel adjustment lever 1 while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

3.3.3: Gear Selector

Low gear is the primary driving range for your vehicle. High gear is intended for use on hard-packed surfaces with light loads. Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt burning.

To shift gears, brake to a complete stop. When the engine is idling, move the lever 1 to the desired gear.
P: Park
R: Reverse
N: Neutral
L: Low Gear
H: High Gear

NOTICE
Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. Always shift when the vehicle is stationary and the engine is at idle.
TIP
Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems.

Using Low Range

Always shift into low gear for any of the following conditions:

  • Operating in rough terrain or over obstacles

  • Loading the vehicle onto a trailer

  • Towing heavy loads

3.3.4: Switches

3.3.4.1: Ignition Switch

The ignition switch 1 is a four-position, key-operated switch. Use the ignition switch to start the engine. See Starting the Engine for engine starting procedures.

Position Function
OFF The engine is off. Electrical circuits are off, except accessory 12V.
ACCESSORY The engine is off. Provides power to the accessory terminal block.
ON Electrical circuits are on. Electrical equipment can be used.
START Turn the key to the START position to engage the electric starter. The key returns to the ON position when released.

The key can be removed from the switch when it is in the OFF position.

3.3.4.2: Headlight Switch

The ignition switch key must be in the ON/RUN position to operate the headlights. Press the top of the switch to place the headlights on high beam. Move the switch to the center position to place the headlights on low beam. Press the bottom of the switch to turn off the headlights.
If the headlight switch is ON when the ignition switch is turned off, the lights will remain on for approximately 20 seconds.

3.3.4.3: All Wheel Drive (AWD) Switch

  • The AWD switch has two positions:

  • All Wheel Drive (AWD)

  • Two Wheel Drive (2WD)

  • Press the top of the rocker switch to engage All Wheel Drive. Press the bottom of the switch to operate in two wheel drive. See the All Wheel Drive (AWD) System section for AWD operating instructions.

3.3.5: Auxiliary Outlet

The vehicle is equipped with a 12-volt accessory outlet on the dash. Use the outlet to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.

3.3.6: Electronic Power Steering (EPS)

Electronic power steering (if equipped) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle.

The EPS warning indicator briefly illuminates when the key is turned to the ON position. See the Instrument Cluster section for details.

To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down.

If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

3.3.7: Fuel Cap

The fuel tank filler cap 1 is located on the left-hand side of the vehicle. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

3.3.8: Hood

Remove the hood to access the front under-hood storage compartment.

To remove the hood, do the following:

  1. Turn the hood fasteners 2 1/4 turn.

  2. Grasp the upper hood edge and pull upward to disengage the fasteners.

  3. Pivot the hood forward and lift upward to disengage the lower hood hooks.

  4. Lift the hood away from the vehicle.

3.3.9: Foot Pedals

3.3.9.1: Brake Pedal

The brake pedal in this vehicle is designed for either left foot or right foot brake operation depending on your driving style and preference. Depress the brake pedal 1 to slow or stop the vehicle. Apply the brakes while starting the engine.

3.3.9.2: Throttle Pedal

Push the throttle pedal 2 down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.

3.3.10: Seats

3.3.10.1: Seat Belts

This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.

WARNING
Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in the vehicle.

To wear the seat belt properly, follow this procedure:

  1. For 3-point belts, pull the seat belt latch 1 downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

  2. Push the latch plate 1 into the buckle 2 until it clicks.

  3. Release the strap, it will self tighten.

  4. To release the seat belt, press the square red button in the buckle’s center.

3.3.10.2: Seat Belt Inspection

WARNING
Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death.

Inspect all seat belts for proper operation before each use of the vehicle.

  1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

  2. Push the red release latch in the middle of the buckle to make sure it releases freely.

  3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.

  4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the retractor and latch housings regularly.

3.3.10.3: Seat Adjustments

WARNING

Before operating the vehicle, always push down on the seat backs to ensure the latches are secure.

On seats equipped with an adjustment lever 1 under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position. Release the lever. The seat will lock into the new position.

3.3.10.4: Seat Removal

To remove the seat, do the following:

  1. Pull up on the seat latch lever located under the rear edge of the seat.

  2. Tilt the seat forward.

  3. Lift the seat upward to remove it from the vehicle.

  4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the front edge of the seat slide under the seat retainer bar.

  5. Press down firmly at the rear of the seat to engage the rear latch.

3.3.11: Service Access Panels

3.3.11.1: Airbox and Engine Access Panel

The engine access panel 1 is located behind the seat on the frame of the vehicle. Remove the seat and remove the access panel to reach serviceable engine components and air filter.

3.3.11.2: Rear Radiator Access Panel

The rear radiator access panel 1 is behind the rear storage area. Remove the panel to access the radiator fans.

To remove rear radiator access panel, unlock the two quarter-turn latches 2, and pull panel away from vehicle.

3.3.12: Cab Doors

This vehicle is equipped with a left-side cab door. Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure the cab door is closed and latched when riding in this vehicle.

Always inspect doors and latches for wear and damage before each use of the vehicle.

Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer.

3.3.13: Rollover Protective Structure (ROPS)

The Rollover Protective Structure (ROPS) on this vehicle meets ISO 3471:2008 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.

The ROPS label 1 is locate the left-hand side of the vehicle.

No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the vehicle. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle rollover.

3.3.14: Instrument Cluster

NOTICE
High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that splashes on the instrument cluster.

  • 1 Speedometer

  • 2 Tachometer

  • 3 Indicator Lamps

  • 4 Mode Button

  • 5 Toggle Buttons

  • 6 Rider Information Center

3.3.14.1: Speedometer

The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).

3.3.14.2: Tachometer

The tachometer displays engine speed in revolutions per minute (RPM).

3.3.14.3: Mode Button

Press and hold the MODE button 4 to enter or exit the settings menu. Press and release the MODE button to cycle through Area 1 modes and to select an item.

3.3.15: Rider Information Center

1 Gear Indicator This indicator displays gear shifter position.
H = High Gear
L = Low Gear
N = Neutral
R = Reverse Gear
P = Park
-- = Gear Signal Error (or shifter between gears)
2 AWD Indicator This indicator shows whether 2X4 or AWD is active.
3 Service Indicator A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See Programmable Service Interval for resetting instructions.
4 Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. The outline of the fuel display will flash. Refuel immediately.
5 Speed Limitation (if equipped) This vehicle may be equipped with a maximum speed limitation function. This would be displayed on the screen as “LIM” followed by the speed. “LIM 30” for example.

  • The rider information center is located in the instrument cluster. All segments will light up for one second at start-up.

  • If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your POLARIS dealer, or other qualified person, can provide proper diagnosis.

  • The information center is set to display standard units of measurement and a 12-hour clock at the factory. To change to metric and/or a 24-hour clock hold the mode button and cycle to the clock menu. Use the directional arrows to change the clock settings.

3.3.15.1: Mode Information Displays

The rider information center contains three areas that display mode information.



1 Area 1 Modes Description
Engine Temperature Temperature of engine coolant
Vehicle Speed Speed of vehicle
Tachometer Engine speed (RPM)
2 Area 2 Modes Description
Odometer The odometer records and displays the distance traveled by the vehicle.
Trip Meters (T1/T2) A trip meter records the distance traveled by the vehicle if reset before each trip. To reset, see Trip Meter.
Engine Hours Total hours of engine operation since manufacture
Service Hours A flashing wrench symbol indicates that the preset service interval has been reached. To reset, see Programmable Service Interval.
Trip Time Time length of vehicle operation since mode was last reset
3 Area 3 Modes Description
Clock The clock displays time in a 12-hour or 24-hour format. To reset, see Clock.

3.3.15.2: Accessing Menus and Options

3.3.15.2.1: Gauge Settings Menu

Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details.

Press and hold the MODE button to enter the settings menu.

The OPTIONS screen will display for a few seconds.

  1. Press and release either toggle button to cycle to the desired option.

  2. Press MODE to select the option.

  3. Press either toggle button to cycle to the desired setting.

  4. Press MODE to save and exit to the settings menu.

  5. Press and hold the MODE button to exit the settings menu.

3.3.15.2.2: Backlight Color

The information center backlight can be set to either blue or red.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “BL COLOR” option. Press MODE to select.

  3. Press either toggle button to cycle to the desired setting.

  4. Press MODE to save and exit to the settings menu,

3.3.15.2.3: Backlight Brightness

The information center backlight can be set to either blue or red.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.

  3. Press “UP” button to increase brightness. Press “DOWN” button to decrease brightness.

  4. Press MODE to select and exit to the settings menu.

3.3.15.2.4: Clock

The clock must be reset any time the battery has been disconnected or discharged.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “CLOCK” option. Press MODE to select.

  3. Press either toggle button to cycle to the desired setting (12H or 24H). Press MODE to select.

  4. Press either toggle button to change each segment of the clock. Press MODE to accept a change and advance to the next segment.

3.3.15.2.5: Display Units (Standard/Metric)

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select.

  3. Press either toggle button to cycle to the desired setting.

  4. Press MODE to save and exit to the settings menu.

3.3.15.2.6: Trip Meter

Use a trip meter to track the distance traveled during a specific trip or period of time. Reset the meter to zero before traveling.

  1. Press either toggle button to cycle to the desired trip meter option (T1 or T2).

  2. Press and hold either toggle button until the meter resets to zero.

3.3.15.2.7: Trip Time

Use a trip time meter to track the travel time during a specific trip. Reset the meter to zero before traveling.

  1. Press either toggle button to cycle to the trip time option (TT).

  2. Press and hold either toggle button until the meter resets to zero.

3.3.15.2.8: Programmable Service Interval

The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.

When this feature is enabled, it provides a convenient reminder to perform routine maintenance. Refer to the Periodic Maintenance Chart for recommended service intervals.

Use the following procedure to reset or change the service interval.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “Service Hours” option. Press MODE to select.

  3. Press MODE to reset the existing value and exit, or press either toggle button to change the value. Press MODE to save and exit to the settings menu.

3.3.15.3: Engine Error Codes

The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.

If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active error codes from the display.

  • 1 Failure Mode Indicator (FMI)
  • 2 Suspect Parameter Number (SPN)
  • 3 Code Count

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “DIAGCODE” option. Press MODE to select.

  3. More than one diagnostic code may be present. Press the toggle UP button to see if more codes are present. Press MODE to select a code.

    NOTICE
    If the displayed code is an engine fault code, the CHECK ENGINE lamp will blink. If the displayed code is an EPS fault code, the EPS lamp will blink.
  4. Record the three (3) numbers displayed.

  5. Press MODE to exit to the settings menu.

Chapter 4: Operation

4.4.1: Important Information

WARNING
Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.

4.4.2: Vehicle Break-in Period

The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.

NOTICE

Excessive heat build-up during the first 3 hours of operation will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first 3 hours of use.

4.4.2.1: Engine and Drivetrain Break-in

  1. Fill the fuel tank with clean, fresh fuel. Review the fuel warnings in the Refueling section.

  2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the normal (safe) operating range.

  3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

  4. Vary throttle positions. Do not operate at sustained idle.

  5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

    During the break-in period, change both the oil and the filter at 25 hours.

  6. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.

  7. Pull only light loads.

4.4.2.2: Brake System Break-in

Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.

4.4.2.3: PVT Break-in (Clutches/Belt)

Always break in the clutches and drive belt of new vehicles, as well as after a belt replacement.

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.

If a belt fails and you need to replace it, always clean all debris from the PVT intake and outlet duct, the clutch, and the engine components.

4.4.3: Pre-Ride Inspection

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.

Item Remarks Ref

Brake system/pedal travel

Ensure proper operation

Foot Pedals
Brakes

Brake fluid

Ensure proper level

Brake Fluid

Front suspension

Inspect, lubricate if necessary

Lubrication Recommendations

Rear suspension

Inspect, lubricate if necessary

Lubrication Recommendations

Steering

Ensure free operation

Steering Wheel Inspection

Tires

Inspect condition and pressure

Load / Passenger / Tire Pressure Warning
Tire Tread Depth

Wheels/fasteners

Inspect, ensure fastener tightness

Wheel Removal

Frame nuts, bolts, fasteners

Inspect, ensure tightness

Fuel and oil

Ensure proper levels

Fuel Cap
Oil Check

Coolant level

Ensure proper level

Cooling System

Coolant hoses

Inspect for leaks

Throttle

Ensure proper operation

Indicator lights/switches

Ensure proper operation

Instrument Cluster

Engine intake

Inspect, clean

POLARIS Variable Transmission (PVT) System

Headlights

Check operation

Lights

Brake light/taillight

Check operation

Seat Latches

Push down on seat back to ensure the latches are secure

Seat Belts

Seat Belts

Check length of belt for damage, check latches for proper operation

Seat Belts

Cab Doors

Check doors and latches for wear or damage.

Cab Doors

Grass and Leaves

Remove grass, leaves, foreign matter, and other flammable material or debris, especially near the exhaust system

-

4.4.4: Safe Operation Practices

  1. Visit the Recreational Off-Highway Vehicle Association® web site (rohva.org) and take the free on-line training course. Complete the steps in the New Operator Driving Procedures section.

  2. Do not allow anyone under 16 years of age or without a valid driver’s license to operate this vehicle.

  3. Never carry a passenger on a 1-seat vehicle. Never carry more than one passenger in a 2-seat vehicle. Never carry more than three passengers in a 4-seat vehicle. Never allow a passenger to ride in the cargo box.

  4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area.

  5. Never operate with accessories not approved by POLARIS for use on this vehicle.

  6. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.

  7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep both hands on the steering wheel during operation.

  8. Never consume alcohol or drugs before or while operating this vehicle.

  9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.

  10. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.

  11. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and any passengers, and your cargo, together with any other vehicles in your party.

  12. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

  13. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.

4.4.5: Starting the Engine

NOTICE
Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle.
  1. Position the vehicle on a level surface outdoors or in a well-ventilated area.

  2. Sit in the driver's seat and fasten the seat belt. Always make sure all cab doors are closed and latched when riding in this vehicle.

  3. Place the transmission in PARK.

  4. Apply the brakes. Do not press the throttle pedal while starting the engine.

  5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.

  6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.

  7. After starting the engine, wait 10 seconds before applying throttle.

4.4.6: Stopping the Engine

WARNING
A rolling vehicle can cause serious injury. Always place the transmission in PARK and engage the park brake (if equipped) when stopping the engine.
  1. Release the throttle pedal completely and brake to a complete stop.

  2. Place the transmission in PARK.

  3. Turn the engine off.

  4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  5. Engage the park brake (if equipped).

4.4.7: Braking

  1. Release the throttle pedal completely.

    TIP
    When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.
  2. Press on the brake pedal evenly and firmly.

  3. Practice starting and stopping (using the brakes) until you're familiar with the controls.

4.4.8: Parking the Vehicle

  1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

  2. Place the transmission in PARK.

  3. Stop the engine.

  4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  5. Engage the park brake (if equipped).

  6. Remove the ignition key to prevent unauthorized use.

4.4.9: Know Your Riding Area / Tread Lightly®

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.

Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread lightly®. Operate with respect for the terrain, avoid littering, and always stay on the designated trails.

4.4.10: Trail Etiquette

Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.

4.4.11: New Operator Driving Procedures

  1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.

  2. Visit the Recreational Off-Highway Vehicle Association® web site (rohva.org) and take the free on-line training course. Hands-on training is also available through ROHVA®.

  3. Perform the pre-ride inspection.

  4. Do not carry a passenger on this vehicle.

  5. Do not carry cargo during this period.

  6. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

  7. The driver must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.

  8. Always make sure all cab doors are closed and latched when riding in this vehicle.

  9. Sit in the driver's seat and fasten the seat belt.

  10. Place the transmission in PARK.

  11. Start the engine.

  12. Apply the brakes and shift into low gear.

  13. Check your surroundings and determine your path of travel.

  14. Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.

  15. Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.

  16. Increase speed only after mastering all maneuvers at a slow speed.

  17. After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:

    • Avoid sharp turns.

    • Never turn while applying heavy throttle.

    • Never make abrupt steering maneuvers.

    • Operate at speeds appropriate for your skills, the conditions and the terrain.

    • DO NOT do power slides, “donuts”, jumps or other driving stunts.

4.4.11.1: Driving on Slippery Surfaces

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding.

Follow these precautions when encountering slippery conditions:

  1. Slow down before entering slippery areas.

  2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

  3. Engage all-wheel drive before wheels begin to lose traction.

    NOTICE
    Severe damage to the drive train may occur if the AWD is engaged while the wheels are spinning. Always allow the wheels to stop spinning before engaging AWD.
  4. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid.

4.4.11.2: Driving Uphill


Whenever traveling uphill, follow these precautions:

  1. Always check the terrain carefully before ascending a hill. Never drive on hills with excessively slippery or loose surfaces.

  2. Avoid excessively steep hills. If ascending a steeper grade is unavoidable, engage all-wheel drive before ascending.

  3. Drive straight uphill.

  4. Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.

  5. Avoid unnecessary changes in speed or direction.

  6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

  7. If the vehicle stalls while climbing a hill, apply the brakes. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

4.4.11.3: Driving on a Sidehill (Sidehilling)

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a hill is unavoidable, follow these precautions:

  1. Engage all-wheel drive.

  2. Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the AWD switch to AWD before ascending or descending a hill.

  3. Drive slowly and use extreme caution.

  4. If the vehicle begins to roll over, or if it feels as if it may roll over, immediately turn downhill.

  5. Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide.

  6. If the vehicle begins to slide downhill, immediately turn downhill to stop the slide, or stop the vehicle and maneuver slowly and carefully until the vehicle can be driven straight downhill.

4.4.11.4: Driving Downhill


Whenever descending a hill, follow these precautions:

  1. Avoid excessively steep hills.

  2. Slow down. Never travel down a hill at high speed.

  3. Always check the terrain carefully before descending a hill. Never drive on hills with excessively slippery or loose surfaces.

  4. Always descend a hill with the transmission in forward gear. Never descend a hill with the transmission in neutral.

  5. Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill.

  6. Apply the brakes lightly to aid in slowing.

4.4.11.5: Driving Through Water

Your vehicle can operate through water with a maximum recommended depth equal to floor level. Follow these precautions when operating through water:

  1. Determine the water depth and current before entering the water.

  2. Choose a crossing where the water level is lowest and where both banks have gradual inclines. Never operate in water that exceeds the maximum recommended depth (floor level) 1.

    WARNING
    The large tires on your vehicle may cause the vehicle to float in deep or fast-flowing water, which could result in loss of traction, loss of control, rollover or accident.
  3. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads. Avoid applying brake and throttle at the same time.

NOTICE
Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the maintenance chart. Give special attention to engine oil, transmission oil, demand drive fluid, rear gearcase oil, and all grease fittings.
NOTICE
If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on Vehicle Immersion, and take the vehicle in for service at the first opportunity

4.4.11.6: Driving Over Obstacles

Follow these precautions when operating over obstacles:

  1. Always check for obstacles before operating in a new area.

  2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

  3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

  4. Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.

4.4.11.7: Driving in Reverse

Follow these precautions when operating in reverse:

  1. Always check for obstacles or people behind the vehicle.

  2. Apply the throttle lightly. Never open the throttle suddenly.

  3. Back slowly.

  4. Apply the brakes lightly for stopping.

  5. Avoid making sharp turns.

4.4.11.8: Parking on an Incline

A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions:

  1. Apply the brakes.

  2. Place the transmission in PARK.

  3. Stop the engine.

  4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  5. Block the rear wheels on the downhill side.

4.4.12: Hauling Cargo

WARNING

Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo:

  • Never exceed the stated load capacity for this vehicle.

  • REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

  • NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, accessories and loads in the rack or box. The combined weight of these items must not exceed the maximum weight capacity.

  • Always load the cargo box with the load as far forward and as low as possible.

  • When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

  • When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

  • Always operate the vehicle with extreme care when hauling cargo. Slow down and drive in the lowest gear available.

  • SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.

  • OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.

  • HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.

  • USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing a rollover.

  • DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should never exceed 10 MPH (16 km/h) while cornering or while ascending or descending a hill.

  • Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box.

Cargo Capacity

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.

Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo. Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box. Do not allow loads block the air intake 1.

Location Capacity
Front Cargo Box

20 lbs. (9 kg)

Rear Cargo Box

50 lbs. (23 kg)

Belt Life

To extend belt life, use low gear in the following conditions:

  • when hauling or towing heavy cargo.

  • when consistently operating at speeds less than 35 MPH (56 km/h) in hard-pulling terrain, such as mud, rocks or sand/dune environments.

4.4.13: Towing

WARNING
Towing improperly can alter vehicle handling and may cause loss of control or brake instability.

Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground. See Transporting the Vehicle.

If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than 10 MPH (16 km/h).

The tow loop 1 on the rear of the vehicle is provided for recovery use ONLY. Tow a vehicle ONLY of equal or lesser size and weight.

Chapter 5: Winch Guide

5.5.1: Winch Safety

These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.

WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.

Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise.

5.5.2: Winch Safety Precautions

  1. Read all sections of this manual.

  2. Never use alcohol or drugs before or while operating the winch.

  3. Never allow children under 16 years of age to operate the winch.

  4. Always wear eye protection and heavy gloves when operating the winch.

  5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook when operating winch.

  6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the Shock Loading section on Shock Loading.

  7. Always keep the area around the vehicle, winch, winch cable, and load clear of people (especially children) and distractions while operating the winch.

  8. Always turn the vehicle ignition power OFF when it and the winch are not being used.

  9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.

  10. Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

  11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.

  12. If winching at an angle is unavoidable, follow these precautions:

    1. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.

    2. If stacking occurs, stop winching. Follow step 15 of Winch Operation to feed and rewind the cable evenly before continuing the winch operation.

  13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.

  14. Never attempt to winch loads that weigh more than the winch’s rated capacity.

  15. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

  16. Never touch, push, pull or straddle the winch cable while winching a load.

  17. Never let the winch cable run through your hands, even if wearing heavy gloves.

  18. Never release the clutch on the winch when the winch cable is under load.

  19. Never use the winch for lifting or transporting people.

  20. Never use the winch to hoist or suspend a vertical load.

  21. Always inspect your winch and winch cable before each use.

  22. Never winch the hook fully into the winch. This can cause damage to winch components.

  23. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.

  24. Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable.

5.5.3: Winch Operation

Read the Winch Safety Precautions in the preceding pages before using your winch.

TIP

Consider practicing the operation and use of your winch before you actually need to use it in the field.

WARNING

Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.

Each winching situation is unique.

  • Take your time to think through the winching you are about to do.

  • Proceed slowly and deliberately.

  • Never hurry or rush during winching.

  • Always pay attention to your surroundings.

  • You may need to change your winching strategy if it is not working.

  • Always remember that your winch is very powerful.

  • There are simply some situations that you and your winch will not be able to deal with. Do not be afraid to ask others to help when this happens.

  1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use. Pay particular attention to the first 3 ft (1 m) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly. Promptly replace any worn or damaged cable.

  2. Never operate a winch or a vehicle in need of repair or service.

  3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

  4. Always use the hook strap when handling the hook.

    WARNING

    Never put your fingers into the hook. This could lead to SEVERE INJURY.

    • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.

    TIP

    A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to stretch.

    WARNING
    Never use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks. This can result in SEVERE INJURY or DEATH. See the Shock Loading section on Shock Loading.
    • Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.

    WARNING
    Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer.
    • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead.

    • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation. Sharp cables and chains can damage and even kill trees. Please remember to Tread Lightly® (treadlightly.org).

    • Before operating the winch, be sure that the safety latch on the winch cable hook is fully seated when the load is attached.

    • Never operate your winch with a damaged hook or latch. Always replace damaged parts before using the winch.

  5. Never remove the hook strap from the hook.

  6. Release the winch clutch and pull out the winch cable.

  7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.

  8. Read and adhere to the following information for winch damping to ensure safe winch use.

    1. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object. A damper can absorb much of the energy released if a winch cable breaks when winching. Even a tree limb can help as a damper if no other items are available to you.

    2. Lay the damper on top of the mid-point of the winch cable length that is spooled out.

    3. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.

    4. Avoid being directly in line with the winch cable whenever possible. Also, never permit others to stand near or in line with the winch cable during winch operation.

  9. Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.

  10. Never use straps, chains or other rigging items that are damaged or worn.

  11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section on Shock Loading. For your safety, always follow these guidelines when winching a vehicle free:

    1. Release the winch clutch and spool out the necessary length of winch cable.

    2. Align the winch cable as close as possible to the winching vehicle’s centerline.

    3. Attach the winch cable hook to the anchor point or the stuck vehicle’s frame following instructions in this manual.

    4. Re-engage the clutch on the winch.

    5. Slowly winch in the slack in the winch cable.

    6. Select the proper vehicle gear to propel the stuck vehicle in the direction of winching.

    7. Shift to the lowest gear available on the stuck vehicle.

    8. Slowly and carefully apply vehicle throttle and winch together to free the vehicle.

    9. Stop winching as soon as the stuck vehicle is able to propel itself without the help of the winch.

    10. Detach the winch cable hook.

    11. Rewind the winch cable evenly back onto the winch drum following the instructions in this manual.

  12. Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result. Instead, attach the winch to a strong portion of the vehicle frame or hitch.

  13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods.

  14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

  15. After winching is complete, especially if winching at an angle, it may be necessary to re-distribute the winch cable across the winch drum. You will need an assistant to perform this task.

    1. Release the clutch on the winch.

    2. Feed out the winch cable that is unevenly bunched up in one area.

    3. Re-engage the winch clutch.

    4. Have an assistant pull the winch cable tightly with about 100 lb (45 kg) of tension using the hook strap.

    5. Slowly winch the cable in while your assistant moves the end of the winch cable back and forth horizontally to evenly distribute the winch cable on the drum.

    6. Doing this reduces the chances of the winch cable “wedging” itself between lower layers of winch cable.

5.5.4: Winch Cable Care

WARNING

Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY.

For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  1. Always inspect your winch before each use. Inspect for worn or loose parts including mounting hardware. Never use the winch if any part needs repair or replacement.

  2. Always inspect your winch cable before each use. Inspect for worn or kinked winch cable.

    A kinked winch cable made of wire rope is shown at right. Even after being “straightened out,” this cable has already been permanently and severely damaged. Promptly discontinue use of a winch cable in this condition.

    A kinked winch cable made of wire rope that has been “straightened out” is shown at right. Even though it may look usable, the cable has been permanently and severely damaged. It can no longer transmit the load that it could prior to kinking. Promptly discontinue use of a winch cable in this condition.


    A winch cable made of synthetic rope should be inspected for signs of fraying. Replace the cable if fraying is observed (shown below). Promptly discontinue use of a winch cable in this condition. Also replace the winch cable if there are fused or melted fibers. Such an area of the synthetic rope will be stiff and appear smooth or glazed. Promptly discontinue use of a winch cable in this condition.


5.5.5: Shock Loading

WARNING

Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.

Winch cables are designed to NOT absorb energy. This is true of both wire-rope and synthetic-rope winch cables.

  1. Never attempt to “jerk” a load with the winch. For example, never take up slack in the winch cable by moving the winching vehicle in an attempt to move an object. This is a dangerous practice. It generates high winch cable loads that may exceed the strength of the cable. Even a slowly moving vehicle can create large shock loads in a winch cable.

    WARNING

    SEVERE INJURY or DEATH can result from a broken winch cable.

  2. Never quickly turn the winch ON and OFF repeatedly (“jogging”). This puts extra load on the winch, winch cable, and generates excessive heat from the motor. This is a form of shock loading.

  3. Never tow a vehicle or other object with your winch. Towing an object with a winch produces shock loading of the cable even when towing at slow speeds. Towing from a winch also positions the towing force high on the vehicle. This can cause instability of the vehicle and possibly lead to an accident.

  4. Never use recovery straps with your winch. Recovery straps are designed to stretch and can store energy. This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. Similarly, never use elastic “bungie” cords for winching.

  5. Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used.

Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading.

5.5.6: Winch Maintenance and Service Safety

WARNING
Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. Also inspect for worn or loose parts including mounting hardware.

  2. Permit your winch motor to cool down prior to servicing your winch.

  3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch.

  4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  5. Some winch models use wire rope as the winch cable. Other winches use a specially designed synthetic rope as the winch cable.

  6. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. Although they may look similar, they are NOT alike. A polymer rope not designed for winch use will stretch and store excessive energy when winching.

WARNING
Failure of a stretched rope under winching conditions will release all of the stored energy. This will increase the chances of SEVERE INJURY or DEATH.

Chapter 6: Emission Control Systems

6.6.1: Noise Emission Control System

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements.

6.6.2: Operation on Public Lands in the U.S.A.

Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are subject to monetary penalties. Federal regulations can be viewed online at www.ecfr.gov..

6.6.3: Crankcase Emission Control System

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.

6.6.4: Exhaust Emission Control System

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

The emissions label is located on the left front frame of the vehicle.

6.6.5: Electromagnetic Interference

This spark ignition system complies with Canadian ICES-002.

This vehicle complies with the EMC requirements of European directives 97/24/EC and 2004/108/EC.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

Chapter 7: Maintenance

7.7.1: Periodic Maintenance Chart

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by federal law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual.

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.

Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations.

Vehicles subjected to heavy or severe use patterns must be inspected and serviced more frequently.

Severe Use Definition

  • Frequent immersion in mud, water or sand

  • Racing or race-style high RPM use

  • Prolonged low speed, heavy load operation

  • Extended idle

  • Frequent short trip operation in cold weather (engine frequently does not operate long enough to reach full operating temperature)

Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.

7.7.1.1: Maintenance Chart Tables

The maintenance interval charts outline required maintenance and inspection based on vehicle hours / miles. Each table states the number of hours / miles that service is required on the vehicle. Some items or components may need to be serviced more often due to severe use, such as operation in water or under severe loads. When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.

25 Hour / 250 mile (400 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change (Break-In) Perform a break-in oil and filter change at 25 hours or one month; perform every 50 hours or 6 months thereafter
XU Front Gearcase Lubricant Initial fluid level inspection; add lubricant if needed
XU Transmission Lubricant (AGL) Initial fluid level inspection; add lubricant if needed
XU Air Filter (Break-In) Inspect; replace as needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

50 Hour / 500 mile (800 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU Air Filter Inspect; replace as needed
XU Shock Absorbers Inspect for leaks, loose joints, and wear

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

75 Hour / 750 mile (1200 km)Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

100 Hour / 1000 mile (1600 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant Change lubricant
XU Transmission Lubricant (AGL) Change lubricant
D Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator Inspect; clean external surfaces
XU Cooling Hoses Inspect for leaks; pressure test system
XU Engine Mounts Inspect, torque to specification
  Exhaust Silencer / Pipe Inspect
XU Wiring Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc.
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
D Front Wheel Bearings Inspect; replace as needed
XU Shock Absorbers Inspect for leaks, loose joints, and wear
  Cam Chain Tensioner Inspect/clean; replace as needed
  Air Filter Inspect; replace as needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

125 Hour / 1250 mile (2000 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

150 Hour / 1500 mile (2400 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU Air Filter Inspect; replace as needed
XU Shock Absorbers Inspect for leaks, loose joints, and wear

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

175 Hour / 1750 mile (2800 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

200 Hour / 2000 mile (3200 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant Change lubricant
XU Transmission Lubricant (AGL) Change lubricant
D Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator Inspect; clean external surfaces
XU Cooling Hoses Inspect for leaks; pressure test system
XU Engine Mounts Inspect, torque to specification
  Exhaust Silencer / Pipe Inspect
XU Wiring Inspect routing and for wear; inspect connectors subjected to water/mud.
D Front Wheel Bearings Inspect; replace as needed
XU Shock Absorbers Inspect for leaks, loose joints, and wear
D Brake Fluid Change every two years (DOT 4)
  Spark Arrestor Clean daily if driven in mud / water; replace a damaged arrestor before operating
  Cam Chain Tensioner Inspect/clean; replace as needed
D Valve Clearance Inspect; adjust as needed
  Air Filter Inspect; replace as needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

225 Hour / 2250 mile (3600 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

250 Hour / 2500 mile (4000 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU Air Filter Inspect; replace as needed
XU
D
Shock Absorbers Replace or rebuild (if applicable)

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

275 Hour / 2750 mile (4400 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

300 Hour / 3000 mile (4800 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant Change lubricant
XU Transmission Lubricant (AGL) Change lubricant
D Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator Inspect; clean external surfaces
XU Cooling Hoses Inspect for leaks; pressure test system
XU Engine Mounts Inspect, torque to specification
  Exhaust Silencer / Pipe Inspect
XU Wiring Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc.
D Front Wheel Bearings Inspect; replace as needed
  Cam Chain Tensioner Inspect/clean; replace as needed
  Air Filter Inspect; replace air filters as needed
XU Shock Absorbers Inspect for leaks, loose joints, and wear

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

325 Hour / 3250 mile (5200 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

350 Hour / 3500 mile (5600 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU Shock Absorbers Inspect for leaks, loose joints, and wear
XU Air Filter Inspect; replace as needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

375 Hour / 3750 mile (6000 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

400 Hour / 4000 mile (6400 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant Change lubricant
XU Transmission Lubricant (AGL) Change lubricant
D Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator Inspect; clean external surfaces
XU Cooling Hoses Inspect for leaks; pressure test system
XU Engine Mounts Inspect, torque to specification
  Exhaust Silencer / Pipe Inspect
XU Wiring Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc.
D Front Wheel Bearings Inspect; replace as needed
XU Shock Absorbers Inspect for leaks, loose joints, and wear
D Brake Fluid Change every two years (DOT 4)
  Spark Arrestor Clean daily if driven in mud / water; replace a damaged arrestor before operating
  Cam Chain Tensioner Inspect/clean; replace as needed
D Valve Clearance Inspect; adjust as needed
  Air Filter Inspect; replace air filters as needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

425 Hour / 4250 mile (6800 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

450 Hour / 4500 mile (6800 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU Shock Absorbers Inspect for leaks, loose joints, and wear
XU Air Filter Inspect; replace as needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

475 Hour / 4750 mile (7600 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Front Gearcase Lubricant Inspect / add lubricant if needed
XU Transmission Lubricant (AGL) Inspect / add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

500 Hour / 5000 mile (8000 km) Service
Item Remarks
XU
D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
  Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
  Battery Check terminals; clean; test
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
  Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
  Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU
D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant Change lubricant
XU Transmission Lubricant (AGL) Change lubricant
D Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator Inspect; clean external surfaces
XU Cooling Hoses Inspect for leaks; pressure test system
XU Engine Mounts Inspect, torque to specification
  Exhaust Silencer / Pipe Inspect
XU Wiring Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc.
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
D Front Wheel Bearings Inspect; replace as needed
XU
D
Shock Absorbers Replace or rebuild (if applicable)
D Brake Fluid Change every two years (DOT 4)
  Spark Arrestor Clean daily if driven in mud / water; replace a damaged arrestor before operating
D Valve Clearance Inspect; adjust as needed
D Spark Plug Replacement Replace; torque to specification
XU Coolant Replace coolant
D Toe Adjustment Inspect periodically; adjust when parts are replaced
  Cam Chain Tensioner Inspect/clean; replace as needed
  Air Filter Inspect; replace air filters as needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.

7.7.2: Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

NOTICE

This vehicle’s front control arm bushings are greaseless.

No lubrication is needed.

Item Lube Method
Engine Oil

PS-4 5W-50 4-Cycle Oil and PS-4 Extreme Duty 10W-50 4-Cycle Oil

See Oil and Filter Change
Brake Fluid

DOT 4 Brake Fluid

Maintain level between fill lines. See Brake Fluid
Transmission Oil (Main Gearcase)

AGL Gearcase Lubricant & Transmission Fluid

See Transmission (Main Gearcase).
Front Gearcase Fluid (Demand Drive)

Demand Drive Fluid

See Demand Drive Unit (Front Gearcase).
Prop Shaft

U-Joint Grease

Grease the middle fitting.
Stabilizer Bar Bushings

All Season Grease or grease conforming to NLGI No. 2

Grease front and rear stabilizer bars. 4 fittings total (2 on each side of vehicle).

Stabilizer Bar Lubrication Locations

Front Stabilizer Bar Bushing

Rear Stabilizer Bar Bushing

7.7.3: Engine Oil

7.7.3.1: Oil Recommendations

WARNING
Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident, and injury. Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart.

Ambient Temperature Range

Recommended Oil

-35 f to +100 f

(-37 c) to (+38 c)

PS-4 5W-50 4-Cycle Oil

0 f to 120 f

(-18 c) to (+49 c)

PS-4 Extreme Duty

10W-50 4-Cycle Oil

Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.

NOTICE
Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands.

Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart. Always use the recommended engine oil.

7.7.3.2: Oil Check

Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil check dipstick 1 through the right rear wheel well. Perform the oil fill procedure through the dipstick tube with the funnel included in the tool kit.

  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK.

  3. Remove the right-hand rear fender by unlocking the quarter-turn latch 2 and unhooking the two straps 3.

  4. Remove the dipstick. Wipe it dry with a clean cloth.

  5. Reinstall the dipstick completely. Remove the dipstick and check the oil level.

7.7.3.3: Oil and Filter Change

Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart. Always change the oil filter whenever changing oil.

Access the oil check dipstick through the right rear wheel well. Perform oil fill procedure via the dipstick tube, using the funnel included in the tool kit.

The crankcase drain plug is located on the bottom of the crankcase. Access the drain plug through the access hole under the crankcase.

  1. Position the vehicle on a level surface. Place the transmission in PARK.

  2. Clean the area around the crankcase drain plug.

    CAUTION
    Hot oil can cause burns to skin. Do not allow hot oil to contact skin.
  3. Place a drain pan under the engine crankcase and remove the drain plug. Allow the oil to drain completely.

  4. Using an oil filter wrench, turn the filter 2 counter-clock- wise to remove it.

  5. Using a clean dry cloth, clean the filter sealing surface on the crankcase.

  6. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition.

  7. Install the new filter and turn by hand until the filter gasket contacts the sealing surface, then turn an additional 3/4 turn.

  8. Reinstall the crankcase drain plug with a new sealing washer. Torque to 12 ft. lbs. (16 Nm).

    NOTE
    The sealing surface on the drain plug should be clean and free of burns, nicks, or scratches.
  9. Remove the right-hand rear fender by unlocking the quarter-turn latch 3 and unhooking the two straps 2.

  10. Remove the oil dipstick and install oil fill funnel (provided with tool kit). Add 2.5 quarts (2.4 l) of recommended oil. Reinstall the dipstick.

  11. Start the engine and allow it to idle for 30 seconds.

  12. Stop the engine. Wait 15 seconds before removing the dipstick.

  13. Remove the dipstick. Wipe it dry with a clean cloth.

  14. Reinstall the dipstick completely. Remove the dipstick and check the oil level.

  15. If additional oil is needed, remove the oil dipstick and re-insert the oil funnel. Add oil as needed to bring the oil level to the upper mark on the dipstick. Do not over fill the engine, the maximum oil capacity is 3.0 qts (2.9 l).

  16. Reinstall the dipstick.

  17. Reinstall right-hand fender.

  18. Dispose of used filter and oil properly.

7.7.4: Transmission (Main Gearcase)

Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications.

7.7.4.1: Fluid Check

The fill plug 1 is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug.

  3. Check the fluid level.

  4. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  5. Reinstall the fill plug. Torque to specification.

7.7.4.2: Fluid Change

The drain plug 2 is located on the bottom of the gearcase. Access the drain plug through the drain hole in the skid plate.

  1. Remove the fill plug.

  2. Place a drain pan under the drain plug.

  3. Remove the drain plug. Allow the fluid to drain completely.

  4. Clean the drain plug.

  5. Reinstall the drain plug. Torque to specification.

  6. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  7. Reinstall the fill plug. Torque to specification.

  8. Check for leaks. Discard used fluid properly.

7.7.5: Demand Drive Unit (Front Gearcase)

Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications.

7.7.5.1: Demand Drive Fluid Check

The fill plug 1 is located on the bottom right side of the demand drive unit. Maintain recommended fluid volume (250 ml). Do not overfill.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug. Check the fluid level.

  3. Add the recommended fluid to reach 250 ml capacity.

  4. Reinstall the fill plug. Torque to specification.

7.7.5.2: Demand Drive Fluid Change

The demand drive drain plug 2 is located on the bottom of the gearcase.

  1. Remove the fill plug.

  2. Place a drain pan under the drain plug.

  3. Remove the drain plug. Allow the fluid to drain completely.

  4. Clean the drain plug.

  5. Reinstall the drain plug. Torque to specification.

  6. Add the recommended fluid (250 ml). Do not overfill.

  7. Reinstall the fill plug. Torque to specification.

  8. Check for leaks. Discard used fluid properly.

7.7.6: Gearcase Specification Chart

Use of other fluids may result in improper operation of components. See the Polaris Products section for the part numbers.

Gearcase Lubricant Capacity Fill Plug Torque Drain Plug Torque

Transmission

(Main Gearcase)

AGL Gearcase Lubricant & Transmission Fluid

61 oz. (1800 ml)

10-14 ft. lbs. (14-19 N⋅m)

10-14 ft. lbs. (14-19 N⋅m)

Demand Drive Unit

(Front Gearcase)

Demand Drive Fluid

8.45 oz. (250 ml)

8-10 ft. lbs. (11-14 N⋅m)

8-10 ft. lbs. (11-14 N⋅m)

7.7.7: Spark Plugs

7.7.7.1: Spark Plug Gap / Torque

Electrode Gap Spark Plug Torque

0.7-0.8 mm

7 ft. lbs. (10 Nm)

NOTICE
Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the specifications section of this manual.

Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color.

CAUTION
A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection.

7.7.7.2: Spark Plug Removal and Replacement

  1. Remove the cargo box access panel to access the spark plugs.

  2. Clean the area around the spark plugs before removing the plugs.

  3. Remove the spark plug caps.

  4. Using the spark plug wrench provided in the tool kit, remove the plugs by rotating them counterclockwise.

  5. Reverse the procedure for spark plug installation. Torque to specification. See the Spark Plug Gap / Torque section for details.

7.7.7.3: Spark Plug Condition

Normal Plug

The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.

NOTICE
The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments.
Wet Fouled Plug

The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. Fouling may be caused by excessive oil or by frequent short trips, especially in cold weather.

7.7.8: Fuse / Relay Center

If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. The fuse/relay center 1 is located under the front hood, behind the removable storage box.

Label

Value

Function

FAN 1

20A Circuit Breaker

Engine Coolant Fan — Right Side

FAN 2

20A Circuit Breaker

Engine Coolant Fan — Left Side

EFI

10A Fuse

EFI Relay, EFI Relay Coil, Injectors, Coil, ECM, Chassis Relay Coil, Seat Belt, Brake Switch, Start Relay, Fuel Pump Relay Coil, O2 Sensor Heater

UNSW

7.5A Fuse

Gauge, Diagnostic Port

KEY

10A Fuse

Keyswitch, Start Relay Coil, Accy Relay Coil, Speed Sensor, EPS Relay Coil, Fuel Pump Relay, Fuel Pump, ECM Wake Up, Purge Solenoid, Drive Relay Coil

TERM

10A Fuse

ACCY Relay, Accessory Terminal Block, Diagnostic Port

CHASSIS

10A Fuse

Chassis Relay, AWD Switch Light, Headlights, Taillights

EPS

25A Fuse

EPS Relay, Power Steering

DRIVE

7.5A Fuse

Drive Relay, AWD Coil

ACCY

10A Fuse

Dash 12V Receptacle

7.7.9: Cooling System

The engine coolant level is maintained by the recovery system. The recovery system components are: the overflow bottle, radiator vent fitting, radiator pressure cap, and connecting hose.

As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the radiator, past the pressure cap, into the overflow bottle. As engine coolant temperature decreases, the contracting (cooled) coolant is drawn back from the tank, past the pressure cap, into the radiator.

TIP
Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle.

7.7.9.1: Adding or Changing Coolant

POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.

To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.

Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix.

7.7.9.2: Radiator and Cooling Fans

Always check and clean the screens and radiator fins at the intervals outlined in the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the radiators by installing unauthorized accessories in front of the radiator or behind the cooling fans. Interference with radiator air flow can lead to overheating and consequent engine damage.

NOTICE
Washing the vehicle with a high-pressure hose could damage radiator fins and impair a radiator's effectiveness. Using a high- pressure system is not recommended.

7.7.9.3: Radiator Coolant Level / Changing Coolant

This procedure is required only if the cooling system has been drained for maintenance and/or repair.

CAUTION
Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap.
  1. Remove the radiator cap access panel 1.

  2. Slowly remove the radiator pressure cap 2.

  3. Use a funnel and slowly add coolant as needed.

  4. Before reinstalling the pressure cap, bleed the system of trapped air. Locate the coolant bleed screw on the engine above the exhaust head pipe. Use a socket wrench to turn the bleed screw slightly, allowing the air to escape. Slowly add additional coolant to the pressure tank until air no longer escapes and only coolant flows from the bleed hole, then tighten the bleed screw.

  5. Reinstall the pressure cap.

TIP
Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.

7.7.9.4: Overflow Bottle Coolant Level

Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). If the overflow bottle has run dry, the level in the radiator should also be inspected.

  1. Position the vehicle on a level surface.

  2. Remove the radiator access panel 1.

  3. View the coolant level in the overflow bottle 2.

  4. Remove the cap and use a funnel to add coolant as needed to maintain the level between the two marks.

  5. Reinstall the cap.

TIP
If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Your POLARIS dealer can inspect the cooling system.

7.7.10: POLARIS Variable Transmission (PVT) System

WARNING

Failure to comply with the instructions in this warning can result in severe injury or death.

Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components.

The PVT system rotates at high speeds, creating large amounts of force on clutch components. As the owner, you have the following responsibilities for your own safety and the safety of others:

  • Always follow all recommended maintenance procedures. Always look for and remove debris inside and around the clutch and vent system when replacing the belt.

  • See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels.

  • This PVT system is intended for use on POLARIS products only. Do not install it in any other product.

  • Always make sure the PVT housing is securely in place during operation.

Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT components (belt, cover, etc.).

7.7.10.1: Belt Replacement / Debris Removal

If a belt fails, always clean any debris from the PVT ducting and from the clutch and engine compartments when replacing the belt.

WARNING
Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.
  1. Allow hot components to cool before performing this procedure.

  2. Thoroughly clean all debris from the PVT outlet duct 1 and from the engine compartment.

  3. Remove the nine (9) clutch cover screws 2.

  4. Remove all debris from the entire clutch air duct passage.

  5. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist.

    TIP
    Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT components (belt, cover, etc.)
  6. With the clutch spreader tool 3 installed , loop the belt over the drive clutch and over part of the driven clutch.

  7. Rotate the driven clutch and walk the belt into the clutch.

  8. Remove the clutch spreader tool from driven clutch.

  9. Rotate / spin the driven clutch and belt approximately 5-7 times to properly seat the belt in the driven clutch.

  10. Reinstall clutch cover and nine (9) clutch cover screws. Torque to specifications.

    TORQUE
    35 in-lbs (3 Nm)

7.7.10.2: PVT Drying

There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating.

NOTICE
When washing the vehicle, always avoid spraying water directly toward the PVT intake duct. See the Washing the Vehicle section for details.
  1. Remove the clutch cover drain plug.

  2. Allow the water to drain. Reinstall the drain plug.

  3. Place the transmission in PARK. Apply the brakes.

  4. Start the engine.

  5. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds.

  6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range.

  7. Test for belt slippage. If the belt slips, repeat the process.

  8. Your vehicle requires service as soon as possible. Your POLARIS dealer or authorized person can assist.

7.7.11: Filter Systems

7.7.11.1: Air Filter

Always change the air filter at the intervals outlined in the Periodic Maintenance Chart.

  1. Remove the rear close-off panel located behind the seat.

  2. Clean all dirt and debris from the air box area.

  3. Unlatch the air box cover clips 1 and carefully remove the air box cover.

  4. Inspect the air filter 2 and air box for dirt, debris or water.

  5. To remove the filter, slide the filter to the left, as you are looking to the rear of the vehicle.

  6. With the filter removed, clean the intake tube and air box thoroughly. Wipe well with a clean, dry cloth.

    NOTICE
    Dirt or debris in the intake tube could result in severe engine damage. Always clean all dirt and debris from the intake tube before installing the filter.
  7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter.

    NOTICE
    Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Replacement filters are available at your POLARIS dealer.
  8. Make sure that there are no gaps between the filter, the filter ring and the stop on the intake tube.

  9. Reinstall the air box cover and ensure the hinge is properly aligned.

  10. Secure the cover clips.

  11. Reinstall the access panel.

7.7.12: Spark Arrester

WARNING

Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death.

  • Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components. Allow components to cool sufficiently before proceeding.

  • Wear eye protection and gloves.

  • Never operate without the spark arrester.

  • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.

Periodically clean the spark arrester to remove accumulated carbon. A plugged spark arrester will affect engine performance. Clean daily when driving in mud and water. Replace a cracked or damaged arrester before operating.

  1. Remove the arrester retaining bolt and nut 1.

  2. Remove the arrester 2 from the end of the muffler.

  3. Use a non-synthetic brush to clean the arrester screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air.

  4. Inspect the screen for wear and damage. Replace a worn or damaged screen.

  5. Reinstall the arrester. Torque bolt to 8 +/- 0.7 ft-lbs. (11 +/- 1 Nm).

7.7.13: Brakes

WARNING
Operating the vehicle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the vehicle with a spongy-feeling brake pedal.

The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.

CAUTION
Brake discs can become extremely hot after operation. Allow the discs to cool before performing maintenance to prevent risk of burns.

Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a possible fluid leak or low brake fluid level, which must be corrected before riding. See the Brake Fluid section for further details.

If you discover any irregularities in brake system operation, including excessive pedal travel, contact your dealer for proper diagnosis and repairs.

7.7.13.1: Brake Inspection

WARNING
Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper.
  1. Check the brake system for fluid leaks.

  2. Check the brake pedal for excessive travel or a spongy feel.

  3. Check the friction pads for wear, damage and looseness.

  4. Check brake discs for signs of cracks, excessive corrosion, warping or other damage. Clean any grease using an approved brake cleaner or alcohol.

  5. Inspect the brake disc spline and pad wear surface for excessive wear. Change pads 1 when worn to 0.040 in (1.0 mm).

7.7.13.2: Brake Fluid

Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the POLARIS Products chapter for the part numbers.

WARNING
After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of accident or severe injury.

Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir are unknown. Access the brake fluid reservoir 1 through the left front wheel well.

  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK.

  3. View the brake fluid level in the reservoir. The level should be between the maximum and minimum level lines.

  4. If the fluid level is lower than the lower level line, add brake fluid to the upper line.

  5. Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.

7.7.14: Suspension Settings

7.7.14.1: Front / Rear Spring Preload Adjustment

The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads.

Front Shock Rear Shock

To adjust the preload, do the following:

  1. Elevate the vehicle to allow the suspension to fully extend.

  2. Turn the adjusting ring to the left to increase preload for a higher ride height. Turn the adjusting ring to the right to decrease preload for a lower ride height.

Factory Preload Settings
RZR RS1 Front

3.0 inches (76 mm)

Rear

9.3 inches (236 mm)

Follow these guidelines if you make adjustments to this suspension.

  • Always return the suspension to the factory setting after the load is removed from the vehicle. The increased suspension height will negatively impact vehicle stability when operating without a load.

  • Always apply the same adjustment setting to all four wheels.

Do not increase the spring preload by more than one inch (25.4 mm) over the factory setting.

7.7.14.2: Front / Rear Shock Compression Adjustment

The compression damping clicker knob on the front shocks is located at the top of the shock reservoir 1. For the rear shocks, the clicker knob is located directly below the shock reservoir 2.

To adjust the compression dampening, do the following:

  1. Turn the clicker clockwise to increase compression damping.

  2. Turn the clicker counter-clockwise to decrease compression damping.

Shock Compression Settings
Model Location Factory Clicker Position
RZR RS1 Front 8/16 clicks
Rear 8/16 clicks

7.7.15: Tires

WARNING
Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8 in (3 mm) or less.

Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS- approved size and type of tires for this vehicle when replacing tires.

Tires age even if they have not been used or have only been used occasionally. Cracking of the tread and sidewall rubber and/or deformation is evidence of aging. Tires should be inspected for aging before use. If signs of aging or damage are found, see your Polaris dealer or other qualified person for assistance.

7.7.15.1: Tire Tread Depth

Always replace tires when tread depth is worn to 1/8 in (3 mm) 1 or less.

7.7.15.2: Axle and Wheel Nut Torque Specifications

Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut.

Lug Nut
(Aluminum Wheels)
Front and Rear

120 ft-lbs

(162.7 Nm)

Hub Retaining Nut Front and Rear

180 ft. lbs.

(244 Nm)

7.7.15.3: Wheel Removal

  1. Park the vehicle on a flat, level surface.

  2. Make sure the vehicle is in PARK and remove the key.

  3. Loosen the wheel lug nuts before the vehicle is off the ground, but do NOT remove.

  4. Safely elevate the vehicle.

  5. Remove the wheel lug nuts.

  6. Remove the wheel.

7.7.15.4: Wheel Installation

WARNING
Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist.
  1. Place the transmission in PARK.

  2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem 1 is toward the outside and rotation arrows on the tire point toward forward rotation.

  3. Attach the wheel nuts and finger tighten.

  4. Carefully lower the vehicle to the ground.

  5. Torque the wheel nuts to specification. See Axle and Wheel Nut Torque Specifications.

Right Rear Wheel
(type varies by model)

7.7.16: Lights

Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles.

TIP

LED LAMPS

If an LED headlamp appears to have moisture or fogging inside the lens, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.

TIP

HALOGEN LAMPS

When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.

7.7.16.1: Taillight / Brake Light Replacement

The taillight assembly is not serviceable. If the taillight or brake light fails to operate properly, replace the entire taillight assembly.

7.7.16.2: Headlight Replacement

If a headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.

7.7.16.3: Headlight Beam Adjustment

The headlight beam can be adjusted slightly upward or downward and to the left or right.

  1. Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) from a wall.

  2. Place the transmission in PARK.

  3. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

  4. Apply the brakes. Start the engine. Turn the headlights to high beam.

  5. Include the weight of a rider on the seat while performing this step. Observe the headlight aim. As a starting point, the most intense part of the headlight beam should be 8 inches (20 cm) below the mark on the wall. Adjust to operator preference.

  6. Tighten or loosen the three (3) headlight screws 1 on the rear of the headlight to adjust the beam upward or downward or to the left or right.

7.7.17: Vehicle Immersion

NOTICE
If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle in for service before starting the engine. Your POLARIS dealer or other qualified person can provide this service.

If it’s impossible to take your vehicle to a dealer before starting it, follow the steps outlined below.

  1. Move the vehicle to dry land.

  2. Check the air box. If water is present, dry the air box and replace the filter with a new filter.

  3. Remove the fuse/relay center cover. Allow any moisture to dry, then reinstall the cover.

  4. Dry the spark plug wells with a clean cloth, then remove the spark plugs.

  5. Turn the engine over several times.

  6. Dry the spark plugs and reinstall them, or install new plugs.

  7. Attempt to start the engine. If necessary, repeat the drying procedure.

  8. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer or other qualified person can provide the required service.

  9. If water has been ingested into the PVT follow the procedure on PVT Drying for drying.

7.7.18: Steering Wheel Inspection

Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart.

  1. Position the vehicle on level ground.

  2. Lightly turn the steering wheel left and right.

  3. There should be 0.8-1.0 in (20-25 mm) of freeplay.

  4. If there is excessive freeplay or strange noises, or if the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer or other qualified personnel.

7.7.19: Battery

WARNING
Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last.

Your vehicle has a low-maintenance battery. Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly.

7.7.19.1: Battery Removal

  1. Access the battery via the front underhood storage.

  2. Disconnect the black (negative) battery cable first.

  3. Disconnect the red (positive) battery cable last.

  4. Remove the battery hold-down strap.

  5. Lift the battery out of the vehicle.

7.7.19.2: Battery Installation

Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions in the AGM Battery Maintenance and Charging section before installing the battery.

  1. Ensure that the battery is fully charged.

  2. Place the battery in the battery holder.

  3. Coat the terminals with dielectric grease or petroleum jelly.

  4. Secure the battery hold-down strap.

  5. Connect and tighten the red (positive) cable first.

  6. Connect and tighten the black (negative) cable last.

  7. Verify that cables are properly routed.

7.7.19.3: Battery Storage

Whenever the vehicle is not used for a period of three months or more, recharge the battery about once a month to make up for normal self-discharge (see the Battery Charging section for details), or use a POLARIS battery trickle charger, which can be left connected during the storage period. Battery trickle chargers will automatically charge the battery if voltage drops below a pre-determined point. See the POLARIS products section for the part numbers.

During the storage period, park the vehicle out of the sun in a cool, dry place or remove the battery and store it in a cool, dry place.

7.7.19.4: Battery Charging

The following battery charging instructions apply only to the installation of a maintenance-free battery. Read all instructions before proceeding with the installation of this battery.

The maintenance-free battery is already filled with electrolyte and has been fully charged at the factory. Never pry the battery caps off or add any other fluid to this battery.

Always keep a maintenance-free battery fully charged. Since the battery caps cannot be removed, you must use a voltmeter or multimeter to measure DC voltage.

WARNING
An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging.

For a refresh charge, follow all instructions carefully.

  1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or greater.

  2. If the voltage is less than 12.8 volts, recharge the battery at 5 amps or less until battery voltage is 12.8 volts or greater, at least 1-2 hours after the charger has been removed.

  3. When using an automatic charger, refer to the charger manufacturer’s instructions for recharging.

Always verify battery condition before and 1-2 hours after the end of charging.

State of Charge Voltage Action Charge Time*

100%

12.8-13.0 volts

None, check at 3 mos. from date of manufacture

None required

75%-100%

12.5-12.8 volts

May need slight charge, if no charge given, check in 3 months

3-6 hours

50%-75%

12.0-12.5 volts

Needs charge

5-11 hours

25%-50%

11.5-12.0 volts

Needs charge

At least 13 hours, verify state of charge

0%-25%

11.5 volts or less

Needs charge with desulfating charger

At least 20 hours

*(Using constant current charger @ standard amps specified on top of battery)

7.7.20: Cleaning and Storage

7.7.20.1: Washing the Vehicle

Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components.

NOTICE
Water in the PVT system could cause the drive belt to become wet and slip in the clutches. Always avoid spraying water directly toward any intake pre-filters.

High water pressure may damage radiator fins and impair a radiator’s effectiveness. High pressure may also damage other vehicle components.

Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle.

The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.

  1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  2. Rinse with clean water frequently.

  3. Dry surfaces with a chamois to prevent water spots.

If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and labels. Avoid directing the water stream at the following items:

  • Wheel bearings

  • Radiator

  • Transmission seals

  • Brakes

  • Cab and body panels

  • Labels and decals

  • Electrical components and wiring

  • Air intake components

If warning and safety labels are damaged, contact your POLARIS dealer for free replacement.

Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.


Washing Tips
  • Avoid the use of harsh cleaners, which can scratch the finish.

  • Do not use a power washer to clean the vehicle.

  • Do not use medium to heavy duty compounds on the finish.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

7.7.20.2: Polishing the Vehicle

POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.

Polishing Tips
  • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

  • Avoid the use of products containing a colorant dye. Test any products on an inconspicuous area of the vehicle before using throughout.

7.7.20.3: Storage Tips

NOTICE
Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period.
Clean the Exterior

Make any necessary repairs and clean the vehicle as recommended. See Washing the Vehicle.

Stabilize the Fuel
  1. Fill the fuel tank.

  2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

  3. Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system.

Oil and Filter

Change the oil and filter. See Oil and Filter Change.

Air Filter / Air Box

Replace the air filter. See Air Filter. Clean the air box.

Fluid Levels

Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart section.

  • Demand drive fluid (front gearcase)

  • Rear gearcase fluid (if equipped)

  • Transmission fluid

  • Brake fluid (change every two years and any time the fluid looks dark or contaminated)

  • Coolant (test strength/fill)

Inspect and Lubricate

Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart section.

Fog the Engine
  1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.

  2. Remove the spark plugs and add 2-3 tablespoons of engine oil. To access the plug holes, use a section of clear 1/4” hose and a small plastic squeeze bottle filled with the pre-measured amount of oil. Do this carefully! If you miss the plug holes, oil will drain from the spark plug cavities into the hole at the front of the cylinder head, and appear to be an oil leak.

  3. Reinstall the spark plugs. Torque to specification. See the Spark Plug / Gap section for details.

  4. Apply dielectric grease to the inside of each spark plug cap. Do not reinstall the caps onto the plugs at this step.

  5. Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil.

  6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.

  7. Reinstall the spark plug caps to the spark plugs.

Battery Maintenance

See the Battery sections for storage and charging procedures.

Fuse Box

Remove the fuse box cover during storage.

Storage Area / Covers

Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.

Removal from Storage
  1. Charge the battery if necessary.

  2. Make sure the spark plug is tight. Reinstall the fuse box cover if it was removed for storage.

  3. Fill the fuel tank with fuel.

  4. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility.

  5. Lubricate at the intervals outlined in the Periodic Maintenance Chart section.

WARNING
Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area.

7.7.20.4: Transporting the Vehicle

WARNING

Cargo and other loose vehicle parts may fly off while transporting this vehicle. Secure or remove all cargo, and inspect the unit for loose parts prior to transport.

If transporting the vehicle in a non-enclosed trailer, then the vehicle must FACE FORWARD, or roof must be removed.

Failure to comply may allow airflow, vibration, or other factors to separate the roof from the vehicle and cause an accident, resulting in serious personal injury or death.

NOTE
For functional descriptions detailing how to operate the DYNAMIX suspension system, consult the Polaris RideCommand manual.

Follow these procedures when transporting the vehicle.

NOTICE
After a ride, allow the engine to idle for 30 seconds before stopping the engine. This will allow the turbo system to cool down.
  1. Place the transmission in PARK.

  2. Stop the engine. Turn the key back on to the accessory or ON position without starting the engine. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle, verifying that the PARK position is shown on the display.

  3. Prior to securing the vehicle, adjust the vehicle’s compression damping settings to their lowest (softest) setting by turning the clickers all the way out. On vehicles equipped with DYNAMIX active suspension, the key switch must remain in the ON position, the suspension mode switch must be in the COMFORT setting, and the demo mode timeout must not be active while securing the vehicle. Shock damping settings can be verified on the Suspension visualization screen.

  4. Secure the vehicle.

    WARNING
    Vehicles equipped with DYNAMIX active suspension must be powered on, set to COMFORT mode, and properly functioning in order to ensure the shocks are operating at their minimum compression damping setting prior to securing the vehicle for transport. Failure to ensure the shocks are in their minimum compression damping setting prior to securing the vehicle can potentially lead to a reduction of intended strap tension while trailering.
  5. After the vehicle has been secured, verify the gauge indicates PARK, and turn the vehicle power off. On DYNAMIX equipped models, verify also that the suspension compression damping values are still soft after securing the vehicle. If after securing the suspension demo mode has timed out or the suspension has moved to a FIRM setting as indicated on the Suspension control screen, cycle the key switch, place the mode switch in COMFORT mode, and re-tighten the straps per step number 3.

  6. Remove the key to prevent loss during transporting. Secure the fuel cap and seats. Ensure that the seats are attached correctly and are not loose.

    WARNING
    Cargo and other loose vehicle parts may fly off while transporting this vehicle. Secure or remove all cargo, and inspect the unit for loose parts prior to transport.
  7. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.

1 Two Front Tie-Down Points
(one on each side of vehicle)
2 Two Rear Tie-Down Points
(one on each side of vehicle)

Chapter 8: Specifications

8.8.1: RZR RS1 Specifications

RZR RS1

Gross Vehicle Weight

1740 lbs (789 kg)

Dry Weight

1340 lbs (608 kg)

Test GVW - Rollover Protection System (ROPS)

1915 lbs (867 kg) per ISO 3471:2008

Front Cargo Box Capacity

20 lbs. (9 kg)

Rear Cargo Box Capacity

50 lbs. (23 kg)

Maximum Weight Capacity (Payload)

285 lbs (129 kg)

Fuel Capacity

9.5 gal. (36 l)

Engine Oil Capacity

2.5 qts. (2.4 l)

Coolant Capacity

1.01 gal (3.82 l)

Demand Drive Fluid Capacity

8.45 oz. (250 ml)

Demand Drive Fluid Fill Plug Torque

8-10 ft. lbs. (11-14 N⋅m)

Demand Drive Fluid Drain Plug Torque

8-10 ft. lbs. (11-14 N⋅m)

Transmission Oil Capacity

61 oz. (1800 ml)

Transmission Oil Fill Plug Torque

10-14 ft. lbs. (14-19 N⋅m)

Transmission Oil Drain Plug Torque

10-14 ft. lbs. (14-19 N⋅m)

Overall Length/Width/Height

112/64/73.75 in. (284.5/162.6/187.3 cm)

Wheelbase

83 in. (210.8 cm)

Ground Clearance

13 in. (33 cm)

Engine

4-Stroke DOHC Twin Cylinder

Displacement

999 cc

Bore x Stroke

93mm x 73.5mm

Alternator Output

660 W @ 3000 RPM

Compression Ratio

11.0:1

Starting System

Electric

Fuel System

Electronic fuel injection

Ignition System

ECU

Spark Plug

NGK MR7F

Spark Plug Gap

0.7-0.8 mm

Spark Plug Torque

7 ft. lbs. (10 N⋅m)

Front Suspension

Independent double a-arm with 16 in. (40.6 cm) travel

Rear Suspension

Independent trailing arms with 18 in. (45.7 cm) travel

Lubrication System

Wet Sump

Driving System Type

Automatic POLARIS Variable Transmission

Shift Type

Dual Range P/R/N/L/H

Tire Size - Front

29x9-14

Tire Size - Rear

29x11-14

Tire Pressure (PSI / kPa)

Front: 14 (96.5)

Rear: 16 (110)

Brakes, Front/Rear

Foot Activated, 4-wheel hydraulic disc

Headlights

2 Dual Beam LED Cluster

Taillights

2 LED cluster

Brake Lights

1 LED cluster

Instrument Cluster

Analog and LCD

Auxiliary DC Outlet

12V

Output Gear Ratios
 

RZR RS1

Rear

High Gear

11.58

Low Gear

20.25

Reverse

23.36

Front (including front drive)

High Gear

12.18

Low Gear

21.30

Reverse

24.57

 

Drive Ratio - Front

3.17:1

Clutching

Please see your authorized dealer for clutching specifications

Chapter 9: Polaris Products

9.9.1: Lubricants / Service Products

Part Number

Description

Engine Lubricant

2870791

Fogging Oil — 12 floz (355 ml) Aerosol

2876244

PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 qt (0.95 l)

2876245

PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 gal (3.8 l)

2878920

PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil — 1 qt (0.95 l)

2878919

PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil — 1 gal (3.8 l)

Gearcase / Transmission Lubricants

2878068

AGL Full Synthetic Gearcase Lubricant & Transmission Fluid — 1 qt (0.95 l)

2878069

AGL Full Synthetic Gearcase Lubricant & Transmission Fluid — 1 gal (3.8 l)

2877922

Demand Drive Fluid — 1 qt (0.95 l)

2877923

Demand Drive Fluid — 1 gal (3.8 l)

2870465

Pump for 1 gal (3.8 l) Jug

Coolant

2880514

Antifreeze 50/50 Premix — 1 qt (0.95 l)

2880513

Antifreeze 50/50 Premix — 1 gal (3.8 l)

Grease / Specialized Lubricants

2871312

Grease Gun Kit, All Season Grease

2871322

All Season Grease — 3 floz (89 ml) Cartridge

2871423

All Season Grease — 14 floz (414 ml) Cartridge

2876160

ATV Angle Drive Fluid — 1 qt (0.95 l)

2872276

ATV Angle Drive Fluid — 2.5 gal (9.5 l)

2871460

Premium Starter Grease

2871515

U-Joint Grease — 3 floz (89 ml) Cartridge

2871551

U-Joint Grease — 14 floz (414 ml) Cartridge

2871329

Dielectric Grease (Nyogel®)

Additives / Miscellaneous

2871326

Carbon Clean

2870652

Fuel Stabilizer

2872189

DOT 4 Brake Fluid

2871956

Loctite® 565 Thread Sealant

2830438

POLARIS Battery Trickle Charger

Chapter 10: Troubleshooting

10.10.1: Drive Belt Wear / Burn

Possible Cause Solution

Driving onto a pickup or tall trailer in high range

Use low range during loading.

Starting out going up a steep incline

Use low range. See warnings on Driving Uphill.

Driving at low RPM or ground speed (3-7 MPH/ 5-11 km/h)

Drive at a higher speed or use low range more frequently. See Gear Selector.

Insufficient warm-up at low ambient temperatures

Warm the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8 throttle in short bursts, 5 to 7 times. The belt will become more flexible and prevent belt burning.

Slow/easy clutch engagement

Use the throttle quickly and effectively.

Hauling heavy cargo/ pushing at low RPM/low ground speed+

Use low range only.

Utility use/plowing

Use low range only.

Stuck in mud or snow

Shift the transmission to low range and carefully use fast, aggressive throttle application to engage clutch.

WARNING! Excessive throttle may cause loss of control and vehicle rollover.

Climbing over large objects from a stopped position

Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to engage clutch.

WARNING! Excessive throttle may cause loss of control and vehicle rollover.

Belt slippage from water or snow ingestion into the PVT system

Dry out the PVT (see PVT Drying). Prevent water from entering the PVT outlet duct (see POLARIS Variable Transmission (PVT) System). Inspect clutch seals for damage if repeated leaking occurs.

Clutch malfunction

Your POLARIS dealer can assist.

Poor engine performance

Check for fouled plugs or foreign material in gas tank or fuel lines. Your POLARIS dealer can assist.

Slippage from failure to warm up belt

Always warm up the belt by operating below 30 MPH (48 km/h) for one mile (1.5 km) and for 5 miles (8 km) or more when temperature is below freezing.

Wrong or missing belt

Install the recommended belt.

Improper break-in

Always break in a new belt and/or clutch. See Vehicle Break-in Period.

Failed belt

Remove the belt and clean away any debris from the clutch box, clutch duct and engine compartment. Install a new belt.

WARNING! Failure to remove ALL debris when replacing the belt could result in vehicle damage and severe injury or death. See Belt Replacement / Debris Removal.

10.10.2: Engine Doesn’t Turn Over

Possible Cause Solution

Low battery voltage

Recharge the battery to 12.8 VDC

Loose battery connections

Check all connections and tighten

Loose solenoid connections

Check all connections and tighten

Loose electronic control box connections

Inspect, clean, reinstall connectors; blow on EFI fuse to remove impurities

Mechanical failure

Your POLARIS dealer or other qualified person can assist.

10.10.3: Engine Turns Over, Fails to Start

Possible Cause Solution

Out of fuel

Refuel

Clogged fuel filter

Your POLARIS dealer or other qualified person can assist.

Water is present in fuel

Drain the fuel system and refuel

Old or non-recommended fuel

Replace with fresh recommended fuel

Fouled or damaged spark plugs

Inspect plugs and replace if necessary

No spark to spark plug

Inspect plugs and replace if necessary

Water or fuel in crankcase

Your POLARIS dealer or other qualified person can assist.

Low battery voltage

Recharge the battery to 12.8 VDC

Loose ignition connections

Check all connections and tighten

Mechanical failure

Your POLARIS dealer or other qualified person can assist.

10.10.4: Engine Backfires

Possible Cause Solution

Out of fuel

Refuel

Weak spark from spark plug

Inspect, clean and/or replace spark plugs

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

Old or non-recommended fuel

Replace with fresh recommended fuel

Incorrectly installed spark plug wires

Your POLARIS dealer or other qualified person can assist.

Incorrect ignition timing

Your POLARIS dealer or other qualified person can assist.

Loose ignition connections

Check all connections and tighten

Water present in fuel

Replace with fresh recommended fuel

Exhaust leak

Check all connections

Mechanical failure

Your POLARIS dealer or other qualified person can assist.

10.10.5: Engine Pings or Knocks

Possible Cause Solution

Poor quality or low octane fuel

Replace with recommended fuel

Incorrect ignition timing

Your POLARIS dealer or other qualified person can assist.

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

10.10.6: Engine Runs Irregularly, Stalls or Misfires

Possible Cause Solution

Loose, missing or kinked boost reference lines

Replace boost reference lines

Loose or missing intake system sensor connections

Inspect connections, tighten or replace as needed

Fouled or defective spark plugs

Inspect, clean and/or replace spark plugs

Worn or defective spark plug wires

Your POLARIS dealer or other qualified person can assist

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

Loose ignition connections

Check all connections and tighten

Water present in fuel

Replace with new fuel

Low battery voltage

Recharge battery to 12.8 VDC

Kinked or plugged fuel tank vent line or filter

Inspect and replace

Incorrect fuel

Replace with recommended fuel

Clogged air filter

Inspect and replace clogged/wet air filter, and also check for obstructed intake system, debris or cargo blocking intake vents

Clogged intake pre-filter

Inspect and clean (with soapy water) or replace

Other mechanical failure

Your POLARIS dealer or other qualified person can assist

Possible Lean Fuel Cause Solution

Low or contaminated fuel

Add or change fuel, clean the fuel system

Low octane fuel

Replace with recommended fuel

Clogged fuel filter

Your POLARIS dealer or other qualified person can assist

Low fuel pressure

Your POLARIS dealer or other qualified person can assist

10.10.7: Engine Stops or Loses Power

Possible Cause Solution

Out of fuel

Refuel

Kinked or plugged fuel tank vent line or filter

Inspect and replace

Water is present in fuel

Replace with new fuel

Fouled or defective spark plugs

Inspect, clean and/or replace spark plug

Worn or defective spark plug wires

Your POLARIS dealer or other qualified person can assist.

Incorrect spark plug gap or heat range

Set gap to specs or replace plug

Loose ignition connections

Check all connections and tighten

Low battery voltage

Recharge the battery to 12.8 VDC

Incorrect fuel

Replace with fresh recommended fuel

Clogged air filter

Inspect and replace clogged/wet air filter, and also check for obstructed intake system, debris or cargo blocking intake vents

Clogged intake pre-filter

Inspect and clean (with soapy water) or replace

Other mechanical failure

Your POLARIS dealer or other qualified person can assist.

Overheated engine

Clean radiator screen and core, clean engine exterior, check coolant level. Your POLARIS dealer or other qualified person can assist.

Chapter 11: Warranty

11.11.1: Limited Warranty

POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. Laws and regulations in your jurisdiction may give extra protection. POLARIS further warrants that the spark arrester in this product will meet the efficiency requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.

This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

11.11.2: Registration

At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage.

11.11.3: Warranty Coverage and Exclusions

Limitations Of Warranties And Remedies

This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.

This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.

This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:

  • Wheels and tires

  • Suspension components

  • Brake components

  • Seat components

  • Clutches and components

  • Steering components

  • Batteries

  • Light bulbs/Sealed beam lamps

  • Filters

  • Lubricants

  • Bushings

  • Finished and unfinished surfaces

  • Carburetor/Throttle body components

  • Engine components

  • Drive belts

  • Hydraulic components and fluids

  • Circuit breakers/Fuses

  • Electronic components

  • Spark plugs

  • Sealants

  • Coolants

  • Bearings

Lubricants and Fluids

  1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.

  2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.

This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.

THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.

11.11.4: How To Obtain Warranty Service

If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service.

In the Country where your product was purchased:

Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product.

Outside the Country where your product was purchased:

If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.

If you move:

If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage. You may also be required to obtain documentation from POLARIS in order to register your product in your new country. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle.

If you purchase from a private party:

If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.

11.11.5: Notice

If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety recalls. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.

Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this website, if needed:

www.polaris.com/en-us/contact

Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

For questions call POLARIS Owner Connections:

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

To report a safety defect to Transport Canada, you may either fill out an online defect complaint form at their website:
English: http://www.tc.gc.ca/recalls
French: http://www.tc.gc.ca/rappels

Or contact their Defect Investigations and Recalls Division by calling toll-free 1-800-333-0510 (Canada) or 819-994-3328 (Ottawa-Gatineau area / International).

11.11.6: U.S.A. EPA Emissions Limited Warranty

This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S. Environmental Protection Agency emission regulations. POLARIS warrants that the vehicle is free from defects in materials and workmanship that would cause it to fail to meet these regulations.

The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 3100 mi (5000 km) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 250 hours of engine operation, 1550 mi (2500 km) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.

This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions.

For exhaust emissions, emission-related components include any engine parts related to the following systems:

  • Air-induction system

  • Fuel System

  • Ignition system

  • Exhaust gas recirculation systems


The following parts are also considered emission-related components for exhaust emissions:

  • After treatment devices

  • Crankcase ventilation valves

  • Sensors

  • Electronic control units


The following parts are considered emission-related components for evaporative emissions:

  • Fuel Tank

  • Fuel Cap

  • Fuel Line

  • Fuel Line Fittings

  • Clamps*

  • Pressure Relief Valves*

  • Control Valves*

  • Control Solenoids*

  • Electronic Controls

  • Vacuum Control Diaphragms*

  • Control Cables*

  • Control Linkages*

  • Purge Valves

  • Vapor Hoses

  • Liquid/Vapor Separator

  • Carbon Canister

  • Canister Mounting Brackets

  • Carburetor Purge Port Connector



*As related to the evaporative emission control system.

Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.

This limited warranty excludes failures not caused by a defect in material or workmanship. This limited warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use. This limited warranty also does not cover any engine that has been structurally altered, or when the vehicle has been used in racing competition. This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of POLARIS.

Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.

Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls. Tampering with emission controls is prohibited by federal law.

11.11.7: California Residents

Certain POLARIS Off-Road Vehicles are available in 49-state and 50-state versions. Only the 50-state models are certified for sale in California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.

The California evaporative emissions control system limited warranty statement below applies to your Off Highway Recreational Vehicle in California if the vehicle is equipped with an evaporative emission control system and is labeled with a Vehicle Evaporative Emissions Control Information label indicating that the vehicle conforms to California evaporative emissions regulations applicable to new off-road sport vehicles, all-terrain vehicles, or off-road utility vehicles. These vehicles are referred to as “OHRV-EVAP” below.

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and POLARIS Industries Inc. are pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards. POLARIS must warrant the emission control system on your OHRV-EVAP for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your OHRV-EVAP.

Your emission control system may include parts such as the carburetor or fuel injection system, fuel tank, fuel hoses, carbon canister, engine computer and Evaporative Emissions Control System parts listed in the U.S.A. EPA Emissions Limited Warranty. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, POLARIS will repair your OHRV-EVAP at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

For model year 2018 and newer OHRV-EVAP models.

For 30 months, or 2500 mi (4023 km), or 250 hours, whichever comes first, except for evaporative components over the OHRV high-priced warranty value, which is covered for 60 months, or 5000 mi (8047 km), or 500 hours, whichever comes first.

If any emission-related part on your OHRV-EVAP is defective, the part will be repaired or replaced by POLARIS.

OWNER'S WARRANTY RESPONSIBILITIES:

As the OHRV-EVAP owner, you are responsible for the performance of the required maintenance listed in your owner's manual. POLARIS recommends that you retain all receipts covering maintenance on your OHRV-EVAP, but POLARIS cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of a scheduled maintenance.

As an owner you are responsible for presenting your OHRV-EVAP to an authorized POLARIS dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

As an OHRV-EVAP owner, you should also be aware that POLARIS may deny you warranty coverage if your OHRV-EVAP or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

ADD-ON OR MODIFIED PARTS

An add-on or modified part must be compliant with applicable CARB emission control standards. A violation of this requirement is punishable by civil and/or criminal punishment.

If you have any questions regarding your warranty rights and responsibilities, you should contact POLARIS Customer Assistance at 1-800-POLARIS (1-800-765-2747) or the California Air Resources Board at 9528 Telstar Avenue, El Monte, CA 91731.

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

Chapter 12: Maintenance Log

12.12.1: Maintenance Log

Use the following chart to record periodic maintenance.

DATE MILES (KM)
or HOURS
TECHNICIAN SERVICE PERFORMED / COMMENTS