en
IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2022 RANGER 570 Midsize MD Owner's Manual

P/N 9940207

i 2022 RANGER 570 Midsize MD Owner's Manual

 
2022 Owner’s Manual
RANGER 570 Midsize MD

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc. Loctite® is a registered trademark of Henkel Corporation. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. OSHA® is a registered trademark of the Occupational Safety and Health Administration. U.S. Dept. of Labor, MACPHERSON RIDE® is a trademark of Aftermarket Auto Parts Alliance, Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Tread Lightly® is a registered trademark of the United States Department of Agriculture. Autolite® is a registered trademark of BMO HARRIS BANK N.A. Google Play® is a registered trademark of Google LLC. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Apple® and APP Store® are registered trademarks of Apple Inc. NYOGEL® is a registered trademark of Nye Lubricants, Inc.

Copyright Information

Copyright 2022 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printed in Czech Republic

Printed in Czech Republic

ii Welcome

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.

For the most up-to-date owner’s manual visit
https://www.polaris.com/en-us/owners-manuals.

Chapter 1: Introduction

1.1.1: Before You Ride

This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

WARNING

Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

  • Never operate this vehicle without proper instruction. Take an authorized training course. See the Safety Training section for more information.

  • This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.

  • Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.

  • Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

  • Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator’s ability to react.

  • Complete the New Operator Driving Procedures outlined in this manual.
    Never allow a guest to operate this vehicle until the guest has completed the
    New Operator Driving Procedures.

  • Never permit a guest to operate this vehicle unless the guest has reviewed the owner’s manual and all safety labels and has completed a safety training

1.1.2: Safety Symbols and Signal Words

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

1.1.3: Declaration of Conformity

1.1.4: Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

1 Vehicle Identification Number (VIN) 2 Engine Serial Number
Vehicle Model Number:  
Vehicle Identification Number (VIN):  
Engine Serial Number:  
Key Number  

1.1.5: Near-field Communication (NFC)
(if equipped)

Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.

IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices require third party applications to access NFC content. For questions regarding the NFC reader on your device, refer to the device’s user manual.

On models equipped with NFC, place your smartphone directly over the Polaris emblem to do the following:

  • View vehicle specific information

  • Access your Polaris Garage

  • Download and view the owner’s manual

  • View accessory instructions

  • Watch helpful videos

  • Access warranty information

  • Check for service notifications


Ride Command with NFC

Additional NFC features are available when using the Ride Command mobile app. To access these features, do the following:

  1. Download the Ride Command mobile app from the Apple App Store® or Google Play® store.

  2. Create or log in to an existing account.

  3. From the Ride Command mobile app home screen, select Add Vehicle.

  4. On the vehicle, tap the NFC-enabled badge with the phone to scan the vehicle.

  5. Confirm information, name your vehicle, and tap add to garage.

System Requirements

Refer to device manufacturer’s instructions to verify NFC read capability, and/or NFC-capable add-ons.

1.1.6: Radio Compliance Statements

NOTE
Some vehicle models contain radio equipment as detailed in this section.

USA Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Component ID Manufacturer
Digital Media Receiver PMX-P2 Rockford Corporation
9200 Series Display RC-7 Polaris Industries Inc.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

CAUTION
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Canada Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Component ID Manufacturer
Digital Media Receiver PMX-P2 Rockford Corporation
9200 Series Display RC-7 Polaris Industries Inc.

This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS(s). Operation is subject to the following two conditions:

  1. This device may not cause interference.

  2. This device must accept any interference, including interference that may cause undesired operation of the device.

IMPORTANT
For applications that use vehicle-to-vehicle (V2V) communication, radio transmitter IC 5966A-P001 has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with Polaris antenna (part number 4018713) with gain of 3 dBi. Any antenna that has a gain greater than 3 dBi is prohibited for use with this device.

European Union (EU) Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Digital Media Receiver 9200 Series Display
Component ID PMX-P2 RC-7
Manufacturer Rockford Corporation Polaris Industries Inc.
*Transmitting Frequency 2402 - 2480 MHz 2402 — 2480 MHz
Max RF Transmitting PWR 0.0009 W 0.2432 W
*Other transmitting radio frequencies may exist outside of EU markets.

Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following internet address:

https://www.polaris.com/en-us/radio-conformity/

Chapter 2: Safety

2.2.1: Safety Training

Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course

ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this valuable training, visit www.rohva.org.

Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.

For more information about recreational off-road vehicle safety in the United States, visit www.rohva.org or call POLARIS at 1-800-342-3764.

2.2.2: Safe Riding Gear

Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury.

2.2.2.1: Rider Comfort

Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area. The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/or high load conditions for an extended period of time. The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow.

Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow.

  • 1 Helmet

  • 2 Eye Protection

  • 3 Long Sleeves

  • 4 Gloves

  • 5 Long Pants

  • 6 Over-the-Ankle Boots

2.2.2.2: Helmet

Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

2.2.2.3: Eye Protection

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

2.2.2.4: Gloves

Wear gloves for comfort and for protection from sun, cold weather and other elements.

2.2.2.5: Boots

Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.

2.2.2.6: Clothing

Wear long sleeves and long pants to protect arms and legs.

2.2.3: Operator Safety

WARNING
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual.
  • Read this entire manual and all labels carefully. Follow the operating procedures described.

  • Never allow anyone under the age of 16 to operate this vehicle and never allow anyone without a valid driver's license to operate this vehicle.

  • Do not carry a passenger until you have at least two hours of driving experience with this vehicle.

  • No person under the age of 12 may ride as a passenger in this vehicle. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold (if equipped).

  • The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.

  • Always use the cab nets (or doors) while riding in this vehicle.

  • Always keep hands and feet inside the vehicle at all times.

  • Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.

  • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.

  • To reduce rollover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during turns.

  • This vehicle is not approved for on-road operation.

  • Never consume alcohol or drugs before or while operating this vehicle.

  • Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience.

  • Never attempt jumps or other stunts.

  • Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection procedures described in this manual.

  • Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.

  • Never operate on excessively rough, slippery or loose terrain.

  • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.

  • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.

  • Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.

  • Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never apply throttle suddenly. Never make sudden gear changes. Never go over the top of a hill at high speed.

  • Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.

  • Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.

  • Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.

  • Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads.

  • Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it’s safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.

  • Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on safety labels.

  • Never modify this vehicle through improper installation or use of non-POLARIS approved accessories.

  • Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking.

  • Always place the transmission in PARK before getting out of the vehicle.

  • Always engage the park brake when leaving the vehicle unattended.

  • Always stop the engine before refueling. Remove flammable material containers from the box before filling them with fuel. Make sure the refueling area is well ventilated and free of any source of flame or sparks. Gasoline is extremely flammable.

  • Always remove the ignition key when the vehicle is not in use to prevent unauthorized use by someone under the age of 16 or without a driver’s license and proper training, or accidental starting.

2.2.3.1: Equipment Modifications

Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

The warranty on your POLARIS vehicle will be terminated if any non-POLARIS approved equipment and/or modifications have been added to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.

For more information about safety, contact an authorized POLARIS dealer or visit the POLARIS web site at http://www.polaris.com

2.2.3.2: Proper Operation

Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.

2.2.3.3: Operating Without Instruction

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle.

2.2.3.4: Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver’s license.

Never operate with a passenger under the age of 12. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold (if equipped).

2.2.3.5: Using Alcohol or Drugs

Never consume alcohol or drugs before or while operating this vehicle.

Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.

2.2.3.6: Seat Belts

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.

All riders must wear seat belts at all times.

2.2.3.7: Protective Apparel

Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and all passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shield).

2.2.3.8: Jumps and Stunts

CAUTION

Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

2.2.3.9: Carrying a Passenger

A passenger must always be seated in a passenger seat with seat belt secured. Carrying more than one passenger in a 2-seat vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover.

Never carry more than one passenger in a 2-seat vehicle.

2.2.3.10: Cab Nets and Doors

Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover.

Always make sure all cab doors are closed and latched while riding in this vehicle. Cab doors are NOT intended to be used as arm rests.

Always keep hands and feet inside the vehicle at all times.

2.2.3.11: Failure to Inspect Before Operating

WARNING
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the Pre-Ride Inspection outlined in the Operation chapter before each use of your vehicle to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this owner’s manual. See the Periodic Maintenance section of the Maintenance chapter.

2.2.3.12: Operating With a Load on the Vehicle

The weight of the cargo, operator, and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

  • Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.

  • The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.

Always follow these guidelines:

Under ANY of these conditions: Do ALL of these steps:
Operator and/or cargo exceeds half the maximum weight capacity
  1. Slow down.

  2. Verify tire pressure.

  3. Use extra caution when operating.

Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing

2.2.3.13: Hot Exhaust Systems

WARNING

Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

Use caution when traveling through tall grass, especially dry grass and when traveling through muddy conditions. Always inspect the underside of the vehicle and areas near the exhaust system after driving through tall grass, weeds, brush, other tall ground cover, and muddy conditions. Promptly remove any grass, debris or foreign matter clinging to the vehicle and pay particular attention to the exhaust system area.

2.2.3.14: Exposure to Exhaust

Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.

The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.

2.2.3.15: Improper Tire Maintenance

WARNING

Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.

2.2.3.16: Unauthorized Use of the Vehicle

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.

2.2.3.17: Turning Improperly

CAUTION

Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner’s manual.

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.

2.2.3.18: Improper Hill Climbing

CAUTION

Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual.

2.2.3.19: Descending Hills Improperly

CAUTION

Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual.

2.2.3.20: Stalling While Climbing a Hill

CAUTION

Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

If you begin rolling downhill:

Never apply engine power. Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

2.2.3.21: Skidding or Sliding

CAUTION

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.

CAUTION

Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this owner's manual.

2.2.3.22: Operating on Frozen Bodies of Water

WARNING

Serious injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.

Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

2.2.3.23: Operating a Damaged Vehicle

CAUTION

Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle, and steering systems.

2.2.3.24: Operating at Excessive Speeds

CAUTION

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience.

2.2.3.25: Operating on Pavement

This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.

2.2.3.26: Operating in Unfamiliar Terrain

CAUTION

Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.

CAUTION

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

2.2.3.27: Refueling

Gasoline is highly flammable and explosive under certain conditions.

  • Always exercise extreme caution whenever handling gasoline.

  • Always turn off the engine when refueling.

  • Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.

  • NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

  • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

  • Do not overfill the tank. Do not fill the tank neck.

  • If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.

2.2.3.28: Lightning and Powerlines

Avoid operating this vehicle when lightning could occur and when near powerlines. Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent, and keep a safe distance from powerlines at all times.

2.2.4: Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

2.2.4.1: Intake Alert

The Intake Alert Caution label is located on the air intake.

CAUTION
Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated and the hinges fully inserted when the lid is reinstalled. Please reference your owner’s manual for additional information regarding the air filter service.
Part number: 7185975

2.2.4.2: Clutch Cover Alert

The Clutch Cover Alert decal is located on the clutch cover

CAUTION
Read your owner’s manual. Keep body parts away from belt.
Part number: 7181427

2.2.4.3: Shift Alert

The Shift Alert label is located on the front console.

WARNING

  • To avoid transmission damage, shift only when vehicle is stationary and at idle.

  • APPLY BRAKE TO START. When this vehicle is not in operation, or unattended, place shift in the park position.

Part number: 7183987

2.2.4.4: General Alert

The General Alert decal is location on the cargo box.

WARNING
Read your owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Never use alcohol or drugs before or while driving or riding. Do not allow operation on public roads (unless designated for off-highway vehicle access). Wear approved helmet, goggles, and protective clothing. Always wear seat belts. Always use the cab nets or doors. Never exceed seating capacity.


Part number: 7187455

2.2.4.5: Passenger / Tire Pressure Warning

The Passenger/ Tire Pressure Warning is located on the cargo box.

WARNING

  • Passengers can be thrown off. This can cause serious injury or death.

  • Never carry passengers in cargo box.

  • Read the Owner’s Manual.

  • Never carry fuel on this vehicle.

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

  • Reduce speed and allow greater distance for braking when carrying cargo.

  • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

  • For stability on rough or hilly terrain, reduce speed and cargo.

  • Be careful if load extends over the side of the box.

  MID-SIZE

MAXIMUM CARGO BOX LOAD

226 kg (500 lbs)

TIRE PRESSURE IN KPa (PSI) — FRONT

69 (10)

TIRE PRESSURE IN KPa (PSI) — REAR

69 (10)

MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES

454 kg (1000 lbs)

Part number: 7300510 (English)

2.2.4.6: Hitch Capacity Alert

The Hitch Capacity Alert is located on the hitch receiver.

WARNING

  • Read the owner’s manual.

  • MAXIMUM DRAWBAR PULL: 1700 N ON LEVEL GROUND

  • MAXIMUM VERTICAL LOAD: 1100 N

Part number: 7183975

2.2.4.7: Hot Liquid Warning

The Hot Liquid Warning label is located on the radiator.
WARNING
Hot liquids and steam may cause severe injury or burns. Allow the vehicle to cool before attempting to remove the radiator cap.

Part number: 7300427

Chapter 3: Features and Controls

3.3.1: Component Locations

  • 1 ROPS (Roll Over Protection System)

  • 2 Headlight

  • 3 Front Bumper/ Brush Guard

  • 4Tie Down Point

  • 5 Radiator (behind removable grille)

  • 6 Cargo Box

  • 7 Tailgate

  • 8 Muffler (Spark Arrestor)

  • 9 Cargo Box Lever

  • 10 Fuel Cap

  • 11 Seatbelt

  • 12 Electrical Compartment (under seat)

3.3.2: Console

  1 Turn Signal/Light Switch 8 Cab Heater Controls (if equipped)
  2 Instrument Cluster 9 AWD Switch
  3 Gear Selector (Shifter) 10 12V Auxiliary Outlet
  4 Hazard Switch (if equipped) 11 Ignition Switch
  5 Battery Trickle Charge Outlet 12 Steering Wheel Adjustment Lever
  6 Storage Compartment 13 Winch Switch (if equipped)
  7 12V Auxiliary Outlet (if equipped)  

3.3.2.1: Adjustable Steering Wheel

The steering wheel can be tilted upward or downward for rider preference.

Lift and hold the adjustment lever toward you while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

3.3.2.2: Auxiliary Outlet

The vehicle is equipped with 12–volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.

3.3.2.3: Battery Trickle-Charging Outlet

The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity.

If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your dealer.

Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.

3.3.2.4: Gear Selector

Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt burning. See the Drive Belt Wear/Burn section for details.

H: High Gear

L: Low Gear

N: Neutral

R: Reverse

P: Park

To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.

NOTICE
Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. Always shift when the vehicle is stationary and the engine is at idle.
TIP
Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems.
Using Low Gear

Always shift into low gear for any of the following conditions.

  • Operating in rough terrain or over obstacles

  • Loading the vehicle onto a trailer

  • Towing heavy loads

  • Driving frequently at low RPM or at ground speeds below 11 km/h (7 MPH)

3.3.3: Switches

3.3.3.1: High Beam Switch

The headlight high beam is controlled by the turn signal lever. To switch the headlights to high beam, push the turn signal lever forward. Pull the turn signal lever rearward to switch headlights back to low beam..

3.3.3.2: Horn Switch

The horn switch is located on the turn signal lever 1. Press the tip of the turn signal lever inward to sound the horn.

3.3.3.3: Hazard Switch

Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Both turn signal indicators on the console will also flash. Use this feature to alert others of an emergency or other situation requiring caution.

3.3.3.4: Ignition Switch / Light Switch

Use the ignition switch 1 to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position.

Symbol Description
OFF

Turn the key to the OFF position to stop the engine. Electrical circuits are off.

LIGHTS ON

All lights are on. Electrical circuits are on. Electrical equipment can be used.

POSITION LIGHTS ON

The headlights are off. Position lights are on. Electrical equipment can be used.

START

Turn the key to the START position to engage the starter.

3.3.3.5: Turn Signal Lever

Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride.

TIP
The key must be in the ON position to activate the turn signals.

  • Move the lever upward 1 to signal a right turn. The right signal lamps and indicator will flash.

  • Move the turn signal lever downward 2 to signal a left turn. The left turn signal lamps in the taillight and below the front headlight will flash. The turn signal indicator in the gauge will also flash.

  • Return the lever to the center position to end the signal.

3.3.3.6: Driveline Mode Switch

The Driveline Mode Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (Turf Mode).

  • 1 AWD: Press the top of the switch to engage All Wheel Drive (AWD).

  • 2 2WD: Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).

  • 3 TURF Mode: Press the bottom of the switch for Turf Mode (unlocked differential power). In Turf Mode, the rear drive wheels operate independently depending on tire traction. This mode of operation is well suited to turf driving or when active traction is not needed.

3.3.4: Throttle Pedal

Push the throttle pedal 1 down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.

3.3.5: Brake Pedal

Depress the brake pedal 2 to slow or stop the vehicle. Apply the brakes while starting the engine.

3.3.6: Park Brake Lever

Always apply the service brakes before engaging or releasing the park brake. To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, engine speed is limited. If the accelerator is applied, this limiting feature prevents operation, which protects the park brake pads from excessive wear.

TIP
This feature will not operate properly if the park brake connector or switch (under the rubber boot) malfunctions or becomes disconnected, or if the switch has moved. Check for disconnection, then see your dealer or other qualified service person promptly if this feature fails to operate properly.

  1. To set the park brake, apply the brakes.

  2. Pull the park brake lever 1 upward as far as possible.

  3. To release the park brake, apply the brakes. Press the park brake release 2 inward and move the lever downward as far as possible.

3.3.7: Mirrors

Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the vehicle.

3.3.8: Seat

3.3.8.1: Seat Belts

This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.

Vehicle speed will be limited to 24 km/h (15 MPH) if the seat belt is not secured.

The center of the seat is NOT equipped with a seat belt. Never allow a passenger to ride between the operator and passenger seats.

WARNING
Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in the RANGER.

To wear the seat belt properly, follow this procedure:

  1. For 3-point belts, pull the seat belt latch 1 downward and across your chest toward the buckle 2 at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

  2. Push the latch plate into the buckle until it clicks.

  3. Release the strap, it will self-tighten.

  4. To release the seat belt, press the square red button in the buckle’s center.

3.3.8.1.1: Seat Belt Inspection
WARNING
Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death.

Inspect all seat belts for proper operation before each use of the vehicle.

  1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

  2. Push the red release latch in the middle of the buckle to make sure it releases freely.

  3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.

  4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the retractor and latch housings regularly.

3.3.8.2: Seat and Storage Compartments

The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the right rear-most passenger seat to access the battery.

If your model is equipped with a storage console and cup holders located between the front seats, lift the console lid to access the storage compartment.

Pull the rear edge of a seat upward to release the latch pins from the grommets. Roll the seat forward to access the under-seat area. To completely remove a seat, roll the seat forward and lift the seat tabs from the seat base mounts.

Always make sure all seats are properly installed and securely latched before operating. Push down firmly on the rear of each seat until the latch pins are fully seated into the grommets.

3.3.8.3: Seat Removal

To remove the seat:

  1. Lift up on the back of the seat.

  2. Detach the seat assembly from the seat hinges.

  3. Remove the seat from the vehicle.

3.3.9: Hitches

WARNING
Whenever the vehicle is towing, always stay clear of the area between the vehicle and the towed object. Occupying this area while towing can result in serious injury or death.

3.3.9.1: Trailer Hitch Bracket

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property damage, always heed the warnings and towing capacities outlined in the Towing Loads section.

3.3.10: Electronic Power Steering
(if equipped)

Electronic power steering (EPS) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

3.3.11: Fuel Cap

NOTICE
Never use fuel blends with more than 10% ethanol. Engine damage could occur.

The fuel tank filler cap 1 is located on the right-hand side of the vehicle near the passenger seat. When refueling, always use unleaded gasoline with a minimum pump octane number of 87 (R+M)/2 octane or 91 RON. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel. Compatible fuels: E5 and E10

3.3.12: Steering Lock (if equipped)

Lock the steering to prevent unauthorized use or theft of the vehicle.

WARNING
Always unlock the steering before starting the engine.

3.3.13: Cab Nets (if equipped)

Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle.

Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer can assist.

Securing the Net

  1. After entering the vehicle, connect the latch 1 at the top edge of the net to the receiver latch mounted on the front frame.

Opening the Net

  1. To exit the vehicle, release the top front latch 1.

  2. Allow the net to hang freely outside the vehicle while dismounting.

3.3.14: Rollover Protective Structure (ROPS)

The Rollover Protective Structure (ROPS) 1 on this vehicle meets OSHA® 1928.53 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle rollover.

3.3.15: Trailer Hitch Bracket

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property damage, always heed the warnings and towing capacities outlined on Towing Loads.

3.3.16: Instrument Cluster

3.3.16.1: Overview

NOTICE
Features and telltales vary by model.

Display Area Function
1 Gear Indicator

H = High Gear

L = Low Gear

N = Neutral

R = Reverse Gear

P = Park

-- = Gear Signal Error (or shifter between gears)

2 Display Area 2 This area displays odometer, trip meter, trip meter 2, voltage, engine temperature, engine hour meter, programmable service hour interval, ground speed, or engine RPM.
3 Display Area 1 This area displays engine RPM, ground speed, or coolant temperature.
4 Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately.
5 Service Indicator A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance.
6 Clock The clock displays time in a 12-hour or 24-hour format.
7 Driveline Mode Indicator Segments of the indicator illuminate based on driveline mode engaged.

3.3.16.2: Indicator Lamps

Indicator Icon Function
Check Engine This indicator appears if a fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized POLARIS dealer can assist.
EPS Warning (if equipped) This indicator illuminates when a fault has occurred in the EPS system. Your authorized POLARIS dealer can assist. EPS operation is possible with key on/engine off for up to 5 minutes.
Engine Hot This lamp illuminates to indicate an overheated engine. If the indicator flashes, a severe overheating condition exists.
Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.
Helmet/Seat Belt This lamp flashes for several seconds when the key is turned to the ON position. The lamp is a reminder to wear helmet and seat belt (if equipped) before operating.
High Beam This lamp illuminates when the headlamp switch is set to high beam.
Brake Failure (if equipped) Lamp illuminates when Brake System (if Brake Failure Alarm is equipped) detects low fluid level in brake hydraulic system. Verify brake fluid in reservoir.
Turn Signals One arrow flashes when the corresponding turn signal is activated. Both arrows flash when the hazard signal is activated. If there is a problem in the signal system, the lamps will flash at twice the normal rate.
Trailer Indicator (if equipped) Lamp illuminates when trailer turn signals are active.

3.3.16.3: Display Area 1

Pressing the MODE button will change the information displayed in Area 1 1.

Display Area 1 Function
Speed The vehicle’s speed will be displayed in mph, or km/h.
Engine Temperature The vehicle’s current engine temperature will be displayed.
RPM The vehicle’s RPM will be displayed.

3.3.16.4: Display Area 2

Toggle the Up/Down buttons to change the information displayed in Area 2 2.

Display Area 2 Function
Odometer The vehicle’s odometer reading will be displayed.
Engine Temperature The vehicle Engine Temperature will be displayed.
Trip 1 The vehicle Trip 1 mileage will be displayed.
Trip 2 The vehicle Trip 2 mileage will be displayed.
RPM The vehicle RPM will be displayed.
Voltage The vehicle’s current battery voltage will be displayed.
Speed The vehicle’s current speed will be displayed.
Engine Hours The vehicle’s engine hours will be displayed.
Service Hours The vehicle’s service hours will be displayed.

3.3.17: Options Menu

From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below.

To enter the Options Menu, press and hold the MODE button.

Options Menu Notes
Diagnostic Codes

Only displays if fault codes are present or stored

Advanced Menu (if equipped)

Set maximum speed, and geofencing settings.

Units - Distance

Select MPH or KPH

Units - Temp

Select between °F and °C

Clock (if equipped)

Select between 12H or 24H, and set time

Backlight Color

Select between Blue or Red

Backlight Level

Set backlight brightness level

Service Hours

View/Set Service hours

Exit Menu

Exit

3.3.17.1: Diagnostic Code

Diagnostic Code Screen will show available MIL that has come on during that ignition cycle.

To access the Diagnostic Code Screen, do the following:

  1. Press and hold the MODE button to enter the Options Menu. “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  1. Select “Diagnostic Codes” from the Options Menu by pressing the MODE button.

    Toggle the Up/Down Buttons to cycle through Code(s).

    NOTICE

    This option will only be available if a fault code was set or is active during the current ignition key 'on' cycle. Turning off the ignition will clear any save fault codes from the gauge.

    • 1 Display area 1 will show FMI

    • 2 Display area 2 will show SPN

    • 3 Clock Area will show Count.

    NOTICE
    When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code.
  2. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

3.3.17.1.1: Diagnostic Display Code Definitions

Open Load: There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed.

Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in the chart.

Shorted Load: The wires leading to the item listed in the chart are shorted together, or the item has shorted internally.

Short-to-Battery: The wire leading from the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage.

Diagnostic Codes

Component

Condition

SPN

FMI

Throttle Position Sensor

Voltage Too High

51

3

Voltage Too Low

51

4

Engine Temperature Sensor

Voltage Too High

110

3

Voltage Too Low

110

4

Temperature Too High

110

16

Engine Overheat Shutdown

110

0

Intake Air Temperature Sensor

Voltage Too High

105

3

Voltage Too Low

105

4

Manifold Absolute Pressure Sensor

Voltage Too High

102

3

Voltage Too Low

102

4

Signal Out of Range

102

2

Crankshaft Position Sensor

Circuit Fault

636

8

Plausibility Fault

636

2

Vehicle Speed Signal

Speed Too High

84

8

Plausibility Fault

84

2

Gear Sensor Signal

Voltage Too Low

523

4

Voltage Too High

523

3

Signal Fault

523

2

Injector 1 (MAG) (SDI Part Load)

Driver Circuit Open/Grounded

651

5

Driver Circuit Short to B+

651

3

Driver Circuit Grounded

651

4

Injector 2 (PTO) (SDI Part Load)

Driver Circuit Open/Grounded

652

5

Driver Circuit Short to B+

652

3

Driver Circuit Grounded

652

4

Ignition Coil Primary Driver 1 (MAG)

Driver Circuit Short to B+

1268

3

Ignition Coil Primary Driver 2 (PTO)

Driver Circuit Short to B+

1269

3

Fuel Pump Driver Circuit

Driver Circuit Open/Grounded

1347

5

Driver Circuit Short to B+

1347

3

Driver Circuit Grounded

1347

4

Fan Relay Driver Circuit

Driver Circuit Open/Grounded

1071

5

Driver Circuit Short to B+

1071

3

Driver Circuit Grounded

1071

4

Idle Air Control

Driver Circuit Open/Grounded

634

5

Driver Circuit Short to B+

634

3

Driver Circuit Grounded

634

4

Position Out of Range

634

7

Starter Enable Circuit

Driver Circuit Open/Grounded

1321

5

Driver Circuit Short to B+

1321

3

Driver Circuit Grounded

1321

4

Chassis Relay

Driver Circuit Open/Grounded

520208

5

Driver Circuit Short to B+

520208

3

Driver Circuit Grounded

520208

4

All Wheel Drive Control

Driver Circuit Open/Grounded

520207

5

Driver Circuit Short to B+

520207

3

Driver Circuit Grounded

520207

4

System Power

Voltage Too High

168

3

Voltage Too Low

168

4

Throttle Safety Signal

Voltage Too High

520194

3

Voltage Too Low

520194

4

Signal Out of Range

520194

2

Throttle Stuck

520194

7

Active Descent Control System

Driver Circuit Open/Grounded

520203

5

Driver Circuit Short to B+

520203

3

Driver Circuit Grounded

520203

4

Idle Speed

Speed Too High

520211

3

Speed Too Low

520211

4

Right Hand Control

Momentary Driveline Mode Switch Press

520468

31

Diagnostic Codes

Component

Condition

SPN

FMI

EPS Models Only

Vehicle Speed Sensor

Data Valid But Above Normal Operational Range - Most Severe Level

84

0

Data Erratic, Intermittent Or Incorrect

84

2

Abnormal Rate Of Change

84

10

Received Network Data In Error

84

19

System Power

Data Valid But Above Normal Operational Range - Most Severe Level

168

0

Voltage Above Normal, Or Shorted To High Source

168

3

Voltage Below Normal, Or Shorted To Low Source

168

4

Engine Speed

Data Valid But Above Normal Operational Range - Most Severe Level

190

0

Data Erratic, Intermittent Or Incorrect

190

2

Received Network Data In Error

190

19

ECU Memory

Bad Intelligent Device Or Component

628

12

Out Of Calibration

628

13

Calibration

Out Of Calibration

630

13

Steering Over Current Shut Down

Current Above Normal Or Grounded Circuit

520221

6

Steering Excessive Current Error

Current Above Normal Or Grounded Circuit

520222

6

Steering Torque Partial Failure

Condition Exists

520223

31

Steering Torque Full Failure

Condition Exists

520224

31

EPAS Inverter Temperature

Data Valid But Above Normal Operational Range - Most Severe Level

520225

0

Data Valid But Above Normal Operating Range - Moderately Severe Level

520225

16

EPAS Communications Receive Data Error

Data Erratic, Intermittent Or Incorrect

520226

2

Condition Exists

520226

31

Position Encoder Error

Root Cause Not Known

520228

11

Bad Intelligent Device Or Component

520228

12

Condition Exists

520228

31

EPAS Software Error

Bad Intelligent Device Or Component

520229

12

Condition Exists

520229

31

EPAS Power Save Condition

Condition Exists

520231

31

EPS SEPIC Voltage Error

Voltage Above Normal, Or Shorted To High Source

524086

3

Voltage Below Normal, Or Shorted To Low Source

524086

4

3.3.17.2: Unit Selection Distance

  1. Press and hold the MODE button to enter the Options Menu.

    NOTICE

    “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  2. Select “Units-Distance” from the Options Menu by pressing the MODE button.

    Reference the image shown above:

    1 Press the MODE button.

    2 Toggle the Up/Down Buttons to change the units (MPH or KPH)

    3 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

  3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

3.3.17.3: Unit Selection Temperature

  1. Press and hold the MODE button to enter the Options Menu.

    NOTICE

    “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  2. Select “Units - Temp” from the Options Menu by pressing the MODE button.

    Reference the image shown above:

    1 Press the MODE button.

    2 Toggle the Up/Down Buttons to change the units (°F or °C)

    3 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

  3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

3.3.17.4: Clock

  1. Press and hold the MODE button to enter the Options Menu.

    NOTICE

    “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  2. Select “Clock” from the Options Menu by pressing the MODE button.

    Reference the image shown above:

    • 1 Press the MODE button.

    • 2 Toggle the Up/Down Buttons to change the units (12H or 24H)

    • 3 With the correct unit displayed, Press the mode button which will set the unit.

    • 4 Toggle the Up/Down Buttons to change the units (Cycles Hours)

    • 5 With the correct unit displayed, Press the mode button which will set the unit.

    • 6 Toggle the Up/Down Buttons to change the units (Cycles 10s of Minutes)

    • 7 With the correct unit displayed, Press the mode button which will set the unit.

    • 8 Toggle the Up/Down Buttons to change the units (Cycles 1s of Minutes)

    • 9 With the correct unit displayed. Press the mode button which will set the unit and return to the Options menu.

  3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

3.3.17.5: Back Light Color

  1. Press and hold the MODE button to enter the Options Menu.

    NOTICE

    “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  2. Select “Backlight Color” from the Options Menu by pressing the MODE button.

    Reference the image shown above:

    1 Press the MODE button.

    2 Toggle the Up/Down Buttons to change the units (Blue or Red)

    3 With the correct unit displayed, Press the MODE button which will set the unit and return to the Options Menu.

  3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold MODE Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

3.3.17.6: Back Light Level

  1. Press and hold the MODE button to enter the Options Menu.

    NOTICE

    “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  2. Select “Backlight Level” from the Options Menu by pressing the MODE button.

    Reference the image shown above:

    1 Press the MODE button.

    2 Toggle the Up/Down Buttons to change the units (Increase or Decrease Level)

    3 With the correct unit displayed, Press the MODE button which will set the unit and return to the Options Menu.

  3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold MODE Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

3.3.17.7: Service Hours

  1. Press and hold the MODE button to enter the Options Menu.

    NOTICE

    “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  2. Select “Service Hours” from the Options Menu by pressing the MODE button.

    Reference the image shown above:

    1 Press the MODE button.

    2 Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)

    3 With the correct unit displayed, press the MODE button, which will set the unit and return you to the Options Menu.

    NOTICE

    To reset service hours after they have counted down to "0.0", reselect the existing setpoint or select a new service hour value.

  3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold MODE Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

Chapter 4: Operation

4.4.1: Important Information

WARNING

Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.

4.4.2: Vehicle Break-in Period

The break-in period for your new RANGER is the first 25 hours of operation, or the time it takes to use the first two tanks full of fuel. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.

NOTICE

Excessive heat build-up during the first 3 hours of operation will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first 3 hours of use.

4.4.3: Engine and Drivetrain Break-in

  1. Fill the fuel tank with clean, fresh fuel.

  2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the normal (safe) operating range.

  3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

  4. Vary throttle positions. Do not operate at sustained idle.

  5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

  6. During the break-in period, change both the oil and the filter at 25 hours.

  7. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.

  8. Pull only light loads.

4.4.4: PVT Break-in (Clutches/Belt)

Always break in the clutches and drive belt of new vehicles, as well as after a belt replacement.

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.

If a belt fails and you need to replace it, always clean all debris from the PVT intake and outlet duct, the clutch, and the engine components.

4.4.5: Pre-Ride Inspection

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.

Item Remarks Ref.
Brake system/pedal travel Ensure proper operation Brake Pedal
Brakes
Brake fluid Ensure proper level Brakes
Front suspension Inspect -
Rear suspension Inspect -
Steering Ensure free operation Steering Wheel Inspection
Tires Inspect condition and pressure Tires
Wheels/fasteners Inspect, ensure fastener tightness Tires
Frame nuts, bolts, fasteners Inspect, ensure tightness
Fuel and oil Ensure proper levels Overview
Oil Check
Coolant level Ensure proper level Overflow Bottle Coolant Level
Coolant hoses Inspect for leaks
Throttle Ensure proper operation
Indicator lights/switches Ensure proper operation Ignition Switch / Light Switch
Intake pre-filters Inspect, clean Air Filter
Headlamps Check operation, apply POLARIS dielectric grease when lamp is replaced Headlight Lamp Replacement
Brake light/tail lamps Check operation
Seat Latch Push down on the seat back to ensure the latch is secure Seat Belts
Seat Belt Check length of belt for damage, check latches for proper operation Seat Belts
Cab Doors (If equipped) Check doors and latches for wear or damage. Cab Nets and Doors
Turn Signals Ensure operation of all signal lamps Turn Signal Lever
Mirrors Adjust for best side/rear vision Mirrors
Horn Ensure operation Horn Switch
Riding Gear Wear approved helmet, goggles, and protective clothing Safe Riding Gear

4.4.6: Starting the Engine

The ignition system is marked by the OFF 1, LIGHTS ON 2, POSITION LIGHTS ON 3, and START 4 symbols.

P/N 7300219

  1. Always start the engine outdoors or in a well-ventilated area.

  2. Sit in the driver’s seat and fasten the seat belt. Secure the cab nets (or doors).

  3. Place the transmission in PARK.

  4. Apply the brakes. Do not press the throttle pedal while starting the engine.

  5. Turn the ignition key to START position. Engage the starter for a maximum of five seconds. Release the key when the engine starts. Turn the key to either LIGHTS ON or POSITION LIGHTS ON.

  6. If the engine does not start within five seconds, release the ignition switch and wait five seconds. Repeat steps 5 and 6 until the engine starts.

NOTICE
Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle.

4.4.7: Stopping the Engine

  1. Release the throttle pedal completely and brake to a complete stop.

  2. Place the transmission in PARK.

  3. Engage the park brake.

  4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  5. Turn the engine off.

WARNING
A rolling vehicle can cause serious injury. Always place the transmission in PARK and engage the park brake when stopping the engine.

4.4.8: Braking

  1. Release the throttle pedal completely.

    TIP
    When the throttle pedal is released completely and the engine speed drops near an idle, the vehicle has no engine braking.
  2. Press on the brake pedal evenly and firmly.

    TIP
    If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.
  3. Practice starting and stopping (using the brakes) until you’re familiar with the controls.

4.4.9: Driving Procedures

  1. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

  2. Perform the pre-ride inspection.

  3. Sit in the driver's seat and fasten the seat belt.

  4. Always use the cab nets (or doors) while riding in this vehicle.

  5. Place the transmission in PARK.

  6. Start the engine.

  7. Apply the service brakes and shift the transmission into gear.

  8. Check your surroundings and determine your path of travel.

  9. Release the park brake.

  10. Keeping both hands on the steering wheel, slowly release the brakes and slowly depress the throttle with your right foot to begin driving.

  11. Drive slowly. Practice maneuvering and using the throttle and brakes on level surfaces.

  12. Do not carry a passenger until you have at least two hours of driving experience with this vehicle.

4.4.9.1: Driving with a Passenger

  • Perform the pre-ride inspection.

  • Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.

  • Make sure all passengers are wearing helmets, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

  • Make sure all cab nets or doors (if equipped) are properly secured.

  • Do not carry more than the recommended number of passengers for your vehicle.

  • Allow a passenger to ride only in a passenger seat.

  • Slow down. Always travel at a speed appropriate for your skills, your passengers’ skills, and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.

  • Vehicle handling may change with a passenger and/or cargo on board. Allow more time and distance for braking.

  • Always follow all operating guidelines as outlined on safety labels and in this manual.

4.4.9.2: Driving on Slippery Surfaces

WARNING
Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces.

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions:

  • Do not operate on excessively rough, slippery or loose terrain.

  • Slow down before entering slippery areas.

  • Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

  • Engage all-wheel drive before wheels begin to lose traction.

    NOTICE
    Severe damage to the drive train may occur if the AWD is engaged while the wheels are spinning. Always allow the wheels to stop spinning before engaging AWD.
  • Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid.

4.4.9.3: Driving Uphill

Whenever traveling uphill, follow these precautions:

  • Avoid excessively steep hills.

  • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

  • Always travel straight uphill.

  • Keep both feet on the floor.

  • Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.

  • Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.

  • Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

4.4.9.4: Driving on a Sidehill (Sidehilling)

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a sidehill is unavoidable, follow these precautions:

  • Slow down.

  • Exercise extreme caution.

  • Avoid crossing the side of a steep hill.

  • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

4.4.9.5: Driving Downhill

When driving downhill, follow these precautions:

  • Avoid excessively steep hills.

  • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

  • Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible.

  • Slow down.

  • Apply the brakes slightly to aid in slowing.

4.4.9.6: Driving Through Water

Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards.

NOTICE
If your vehicle becomes immersed or is operated in water that exceeds the seat base level, service is required before starting the engine. Your dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Spark Arrester section, and take the vehicle in for service at the first opportunity.

Follow these procedures when operating through water:

  1. Determine water depths and current before entering water.

  2. Choose a crossing where both banks have gradual inclines.

  3. Proceed slowly, avoiding rocks and obstacles.

  4. Avoid operating through deep or fast-flowing water.

    WARNING
    The large tires on your vehicle may cause the vehicle to float in deep or fast-flowing water, which could result in loss of control and lead to serious injury or death. Never cross deep or fast-flowing water with your vehicle
  5. After leaving water, always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal.

    NOTICE
    After running your vehicle in water, it's critical that you perform the services outlined in the Polaris Maintenance Schedule. Give special attention to engine oil, transmission oil, front and rear gearcases (if equipped), and all grease fittings.

4.4.9.7: Driving in Reverse

Follow these precautions when operating in reverse:

  • Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing.

  • Always avoid backing downhill.

  • Back slowly.

  • Apply the brakes lightly for stopping.

  • Avoid turning at sharp angles.

  • Never open the throttle suddenly.

4.4.9.8: Driving Over Obstacles

Follow these precautions when operating over obstacles:

  • Always check for obstacles before operating in a new area.

  • Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

  • Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

  • Move the gear selector to Low Gear, if needed.

  • Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.

  • Always have all passengers dismount and move away from the vehicle before operating over an obstacle that could cause a rollover.

4.4.9.9: Parking the Vehicle

To park the vehicle, do the following:

  1. Apply the brakes. Stop the vehicle on a level surface.

  2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

  3. Place the transmission in PARK.

  4. Turn the engine off.

  5. Engage the park brake (if equipped).

  6. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  7. Remove the ignition switch key to prevent unauthorized use.

4.4.9.10: Parking on an Incline

Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:

  1. Apply the brakes.

  2. Place the transmission in PARK.

  3. Engage the parking brake (if equipped).

  4. Turn the engine off.

  5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  6. Block the rear wheels on the downhill side.

4.4.10: Hauling Cargo

WARNING

Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo:

Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, non-factory installed accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

Always load the cargo box with the load as far forward and as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

Always operate the vehicle with extreme care when hauling or towing loads.

Slow down and drive in the lowest gear available. Always use LOW gear when towing or hauling heavy loads.

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.

OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution. Always attach the tow load to the hitch point designated for your vehicle.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing a rollover.

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should never exceed 16 km/h (10 MPH) while towing a load on a level grass surface. Vehicle speed should never exceed 8 km/h (5 MPH) when towing loads in rough terrain, while cornering, or while ascending or descending a hill.

Load Capacity

Your vehicle has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passengers, non-factory installed accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. Never exceed the following capacities:

Model Maximum Capacities
(Level Ground)
Cargo Box

RANGER 570

454 kg

(1000 lbs.)

226 kg

(500 lbs.)

RANGER CREW 570

547 kg

(1225 lbs)

226 kg

(500 lbs.)

WARNING
Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box. Passengers must always ride in the cab with seat belts fastened securely.

4.4.11: Towing a Ranger

Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground.

If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than 16 km/h (10 MPH).

4.4.12: Towing Loads

WARNING
Towing improperly can alter vehicle handling and may cause loss of control or brake instability.

Always follow these precautions when towing:

  1. Never load more than 56 kg (123.5 lbs.) tongue weight on the towing bracket.

  2. Always shift to low gear for towing.

  3. When towing a disabled RANGER vehicle, place the disabled vehicle’s transmission in neutral. Do not operate the vehicle faster than 16 km/h (10 MPH) when towing.

  4. Towing a trailer increases braking distance. Do not operate the vehicle faster than 16 km/h (10 MPH) when towing. Towing a trailer increases braking distance.

  5. Do not tow more than the recommended weight for the vehicle. See the towing capacity chart below and the specifications in the Specifications chapter.

  6. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location or you may lose control of the vehicle.

  7. Never tow a trailer on a grade steeper than 15°.

  8. Always be mindful of the trailer’s reaction to vehicle movements when driving off-road.

Model Total Towed Load Weight (Level Ground) Total Towed Load Weight (15° grade) Total Hitch Vertical Weight Maximum Towing Speed

RANGER 570

560 kg

(1235 lbs.)

386 kg

(850 lbs.)

56 kg

(123.5 lbs.)

16 km/h

(10 MPH)

Belt Life

To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt burning.

4.4.13: Dumping the Cargo Box

To dump the cargo box, do the following:

  1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

  2. Apply the brakes. Place the transmission in PARK.

  3. Engage the PARKING BRAKE (if equipped).

  4. Ensure that the cargo is positioned evenly or toward the front of the cargo box.

  5. Release the tailgate by pulling up on the tailgate latch.

    WARNING
    If the weight distribution on the box is located toward the rear of the box when the release lever is pulled forward, the box may dump unexpectedly and cause serious injury to the operator or bystanders. Never operate the Release Lever dump lever without ensuring that the load is positioned evenly or at the front of the box.
  6. Stand clear and pull up on the cargo box release lever 1. Lift the front of the cargo box to dump the cargo.

  7. Lower the cargo box and push down securely to latch.

    WARNING
    Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. The rear tires could also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions. Never operate this vehicle with the cargo box in the raised position.

4.4.14: All Wheel Drive/Rear Differential System

If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential.

Engaging AWD

NOTICE
Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage. Always switch to AWD while the rear wheels have traction or are at rest.

  • 1 All-Wheel Drive (AWD)

  • 2 Differential Lock (2WD)

  • 3 Differential Unlock (TURF Mode)



Press the top of the driveline mode switch to engage All Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information center to indicate that the vehicle is in AWD. When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the switch is turned off. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction.

Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.

Disengaging AWD

Move the driveline mode switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.

In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.

To disengage AWD, do the following:

  1. Stop the vehicle.

  2. Operate in reverse for at least 3 m.

  3. Stop completely.

  4. Shift into low gear and drive forward.

  5. If the front gearcase remains locked after following these instructions, see your dealer or other qualified service person for service.

Locking the Differential

Move the switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction. When the rear differential is locked, both rear wheels rotate at the same speed.

Unlocking the Differential (TURF Mode)

When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.

WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose terrain could cause loss of control and result in serious injury or death. One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again.

Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). When the rear differential is unlocked, the rear wheels can rotate at different speeds. Unlock the differential to make maneuvering easier and minimize damage to turf.

NOTICE
Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential.
WARNING
Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the switch to AWD before ascending or descending a hill.

Chapter 5: Winch Guide

5.5.1: Winch Safety

These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.

WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.

Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise.

5.5.2: Winch Safety Precautions

  1. Read all sections of this manual.

  2. Never use alcohol or drugs before or while operating the winch.

  3. Never allow children under 16 years of age to operate the winch.

  4. Always wear eye protection and heavy gloves when operating the winch.

  5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook when operating winch.

  6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the Shock Loading section on Shock Loading.

  7. Always keep the area around the vehicle, winch, winch cable, and load clear of people (especially children) and distractions while operating the winch.

  8. Always turn the vehicle ignition power OFF when it and the winch are not being used.

  9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.

  10. Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

  11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.

  12. If winching at an angle is unavoidable, follow these precautions:

    1. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.

    2. If stacking occurs, stop winching. Follow step 15 of Winch Operation to feed and rewind the cable evenly before continuing the winch operation.

  13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.

  14. Never attempt to winch loads that weigh more than the winch’s rated capacity.

  15. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

  16. Never touch, push, pull or straddle the winch cable while winching a load.

  17. Never let the winch cable run through your hands, even if wearing heavy gloves.

  18. Never release the clutch on the winch when the winch cable is under load.

  19. Never use the winch for lifting or transporting people.

  20. Never use the winch to hoist or suspend a vertical load.

  21. Always inspect your winch and winch cable before each use.

  22. Never winch the hook fully into the winch. This can cause damage to winch components.

  23. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.

  24. Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable.

5.5.3: Winch Operation

Read the Winch Safety Precautions in the preceding pages before using your winch.

TIP

Consider practicing the operation and use of your winch before you actually need to use it in the field.

WARNING

Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.

Each winching situation is unique.

  • Take your time to think through the winching you are about to do.

  • Proceed slowly and deliberately.

  • Never hurry or rush during winching.

  • Always pay attention to your surroundings.

  • You may need to change your winching strategy if it is not working.

  • Always remember that your winch is very powerful.

  • There are simply some situations that you and your winch will not be able to deal with. Do not be afraid to ask others to help when this happens.

  1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use. Pay particular attention to the first 3 ft (1 m) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly. Promptly replace any worn or damaged cable.

  2. Never operate a winch or a vehicle in need of repair or service.

  3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

  4. Always use the hook strap when handling the hook.

    WARNING

    Never put your fingers into the hook. This could lead to SEVERE INJURY.

    • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.

    TIP

    A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to stretch.

    WARNING
    Never use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks. This can result in SEVERE INJURY or DEATH. See the Shock Loading section on Shock Loading.
    • Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.

    WARNING
    Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer.
    • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead.

    • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation. Sharp cables and chains can damage and even kill trees. Please remember to Tread Lightly® (treadlightly.org).

    • Before operating the winch, be sure that the safety latch on the winch cable hook is fully seated when the load is attached.

    • Never operate your winch with a damaged hook or latch. Always replace damaged parts before using the winch.

  5. Never remove the hook strap from the hook.

  6. Release the winch clutch and pull out the winch cable.

  7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.

  8. Read and adhere to the following information for winch damping to ensure safe winch use.

    1. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object. A damper can absorb much of the energy released if a winch cable breaks when winching. Even a tree limb can help as a damper if no other items are available to you.

    2. Lay the damper on top of the mid-point of the winch cable length that is spooled out.

    3. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.

    4. Avoid being directly in line with the winch cable whenever possible. Also, never permit others to stand near or in line with the winch cable during winch operation.

  9. Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.

  10. Never use straps, chains or other rigging items that are damaged or worn.

  11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section on Shock Loading. For your safety, always follow these guidelines when winching a vehicle free:

    1. Release the winch clutch and spool out the necessary length of winch cable.

    2. Align the winch cable as close as possible to the winching vehicle’s centerline.

    3. Attach the winch cable hook to the anchor point or the stuck vehicle’s frame following instructions in this manual.

    4. Re-engage the clutch on the winch.

    5. Slowly winch in the slack in the winch cable.

    6. Select the proper vehicle gear to propel the stuck vehicle in the direction of winching.

    7. Shift to the lowest gear available on the stuck vehicle.

    8. Slowly and carefully apply vehicle throttle and winch together to free the vehicle.

    9. Stop winching as soon as the stuck vehicle is able to propel itself without the help of the winch.

    10. Detach the winch cable hook.

    11. Rewind the winch cable evenly back onto the winch drum following the instructions in this manual.

  12. Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result. Instead, attach the winch to a strong portion of the vehicle frame or hitch.

  13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods.

  14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

  15. After winching is complete, especially if winching at an angle, it may be necessary to re-distribute the winch cable across the winch drum. You will need an assistant to perform this task.

    1. Release the clutch on the winch.

    2. Feed out the winch cable that is unevenly bunched up in one area.

    3. Re-engage the winch clutch.

    4. Have an assistant pull the winch cable tightly with about 100 lb (45 kg) of tension using the hook strap.

    5. Slowly winch the cable in while your assistant moves the end of the winch cable back and forth horizontally to evenly distribute the winch cable on the drum.

    6. Doing this reduces the chances of the winch cable “wedging” itself between lower layers of winch cable.

5.5.4: Winch Cable Care

WARNING

Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY.

For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  1. Always inspect your winch before each use. Inspect for worn or loose parts including mounting hardware. Never use the winch if any part needs repair or replacement.

  2. Always inspect your winch cable before each use. Inspect for worn or kinked winch cable.

    A kinked winch cable made of wire rope is shown at right. Even after being “straightened out,” this cable has already been permanently and severely damaged. Promptly discontinue use of a winch cable in this condition.

    A kinked winch cable made of wire rope that has been “straightened out” is shown at right. Even though it may look usable, the cable has been permanently and severely damaged. It can no longer transmit the load that it could prior to kinking. Promptly discontinue use of a winch cable in this condition.


    A winch cable made of synthetic rope should be inspected for signs of fraying. Replace the cable if fraying is observed (shown below). Promptly discontinue use of a winch cable in this condition. Also replace the winch cable if there are fused or melted fibers. Such an area of the synthetic rope will be stiff and appear smooth or glazed. Promptly discontinue use of a winch cable in this condition.


5.5.5: Shock Loading

WARNING

Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.

Winch cables are designed to NOT absorb energy. This is true of both wire-rope and synthetic-rope winch cables.

  1. Never attempt to “jerk” a load with the winch. For example, never take up slack in the winch cable by moving the winching vehicle in an attempt to move an object. This is a dangerous practice. It generates high winch cable loads that may exceed the strength of the cable. Even a slowly moving vehicle can create large shock loads in a winch cable.

    WARNING

    SEVERE INJURY or DEATH can result from a broken winch cable.

  2. Never quickly turn the winch ON and OFF repeatedly (“jogging”). This puts extra load on the winch, winch cable, and generates excessive heat from the motor. This is a form of shock loading.

  3. Never tow a vehicle or other object with your winch. Towing an object with a winch produces shock loading of the cable even when towing at slow speeds. Towing from a winch also positions the towing force high on the vehicle. This can cause instability of the vehicle and possibly lead to an accident.

  4. Never use recovery straps with your winch. Recovery straps are designed to stretch and can store energy. This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. Similarly, never use elastic “bungie” cords for winching.

  5. Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used.

Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading.

5.5.6: Winch Maintenance and Service Safety

WARNING
Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. Also inspect for worn or loose parts including mounting hardware.

  2. Permit your winch motor to cool down prior to servicing your winch.

  3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch.

  4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  5. Some winch models use wire rope as the winch cable. Other winches use a specially designed synthetic rope as the winch cable.

  6. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. Although they may look similar, they are NOT alike. A polymer rope not designed for winch use will stretch and store excessive energy when winching.

WARNING
Failure of a stretched rope under winching conditions will release all of the stored energy. This will increase the chances of SEVERE INJURY or DEATH.

Chapter 6: Emission Control Systems

6.6.1: Noise Emission Control System

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements.

6.6.2: Spark Arrestor

WARNING

Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.

  • Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding.

  • Wear eye protection and gloves.

  • Never operate without the spark arrestor.

  • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas.

To remove accumulated carbon, clean the spark arrestor at the intervals recommended in the Periodic Maintenance Chart.

  1. Remove the bolt 1 and nut from the spark arrestor 2. Remove the spark arrestor from the end of the muffler.

  2. Use a non-synthetic brush to clean the arrestor screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air.

  3. Inspect the screen for wear and damage. Replace the arrestor if damage is found.

  4. Reinstall the arrestor.

  5. Torque the bolt and nut to specification.

NOTICE

Spark Arrestor Bolt

10 ft-lbs (13.5 N·m)

6.6.3: Exhaust Emission Control System

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).

6.6.4: Electromagnetic Interference

This vehicle complies with the EMC requirements of UN ECE Regulation 10.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

Chapter 7: Maintenance

7.7.1: Periodic Maintenance Chart

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine POLARIS parts available from your POLARIS dealer.

Record maintenance and service in the Maintenance Log in the back of the book.

TIP
Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations.

Vehicles subjected to heavy or severe use patterns must be inspected and serviced more frequently.

7.7.2: Severe Use Definition

  • Frequent immersion in mud, water or sand

  • Frequent or prolonged operation in dusty environments

  • Short trip cold weather operation

  • Racing or race-style high RPM use

  • Prolonged low speed, heavy load operation

  • Extended idle

Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your dealer can assist.

7.7.3: Polaris Maintenance Schedule - SP 570 / SP 570 Premium Models

The intervals shown are based on vehicles operated under normal conditions.

Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first.

Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Initial Break-In Service
First 25 Hours
Engine Oil and Filter Change the engine oil and filter.
The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Every 25 Hours / 250 Miles (400 km)
Engine Breather Inspect; replace as needed.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Every 50 Hours / 500 Miles (800 km)
Battery Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.
Brake System Inspect fluid level; inspect for fluid leaks; add recommended brake fluid from a sealed container if needed. Inspect brake pad wear.
Drive Belt Inspect; replace as needed.
Engine Breather Inspect; replace as needed.
General Lubrication Locate all applicable fittings and grease.
Throttle Body / Air Intake Ducts / Flanges Inspect duct for proper sealing/air leaks.
Every 100 Hours / 1000 Miles (1600 km) or Yearly
Battery Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.
Brake System Inspect fluid level; inspect for fluid leaks; add recommended brake fluid from a sealed container if needed. Inspect brake pad wear.
Cooling System Inspect fluid level; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system yearly.
Drive Belt Inspect; replace as needed.
Engine Breather Inspect; clean as needed.
Engine Oil and Filter Change the engine oil and filter.
Exhaust Silencer / Pipe Inspect for leaks or damage.
Front Gearcase Fluid Change fluid.
Fuel System* Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap. Check for signs of wear on fuel lines.
General Lubrication Locate all applicable fittings and grease.
Parking Brake (if applicable)* Inspect and adjust as needed.
PVT* Inspect bushings, rollers, wearable parts; clean; replace worn parts.
Spark Arrestor Clean out. Inspect after every ride where submerged in mud.
Spark Plug Replace as needed.
Suspension Components* Inspect tie rods, wheel bearings, suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage.
Transmission Fluid Change fluid.
Throttle Body / Air Intake Ducts / Flanges Inspect duct for proper sealing/air leaks.
Wiring Inspect for wear, routing, and retention.
* Have an authorized Polaris dealer or other qualified person perform these services.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Additional Maintenance Intervals

Weekly

Air Filter Inspect and replace as needed.

Every 250 hours / 2500 miles (4000 km)

Shock Absorbers* Replace as needed.

Every 500 hours / 5000 miles (8000 km)

Valve Clearance* Inspect; adjust as needed.

Every 24 months / 2 years

Brake Fluid Change fluid.

Every 60 months / 5 years

Coolant Change fluid.
* Have an authorized Polaris dealer or other qualified person perform these services.

7.7.4: Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on Polaris Maintenance Schedule - SP 570 / SP 570 Premium Models, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

Item Lube Method
Engine Oil PS-4 5W-50 4-Cycle Oil Add to proper level on dipstick.
See Oil Check.
Brake Fluid DOT 4 Brake Fluid Maintain level between fill lines.
See Brakes.
Transmission Oil
(Main Gearcase)
AGL Gearcase Lubricant & Transmission Fluid See Transmission (Main Gearcase).
Front Gearcase Oil Demand Drive Fluid See Front Gearcase (Demand Drive).
Front Prop Shaft Yoke U-Joint Grease Locate fittings and grease.

7.7.5: Engine Oil

Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart section. Always use the recommended engine oil.

NOTICE

Allowing dirt or debris to enter the engine can result in serious engine damage. Always clean away all dirt and debris from the dipstick area before removing the dipstick.

7.7.5.1: Oil Check

The oil dipstick 1 is located on the engine. Access the dipstick through the right rear wheel well.

NOTICE
Oil level should be checked when the engine is cold.
  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK.

  3. Always clean away all dirt and debris from the dipstick area before removing the dipstick. Remove the dipstick. Wipe it dry with a clean cloth.

  4. Reinstall and tighten the dipstick.

  5. Remove the dipstick and check the oil level.

  6. Add the recommended fluid as needed. Maintain the oil level in the safe range between the FULL 2 and ADD 3 marks. Do not overfill.

  7. Reinstall and tighten the dipstick.

7.7.5.2: Oil and Filter Change

Always check and change the oil at the intervals outlined in the Polaris Maintenance Schedule section. Always change the oil filter whenever changing oil.

The engine drain plug 1 is located on the bottom of the crankcase. Use a 6mm hex bit socket or equivalent.

  1. Position the vehicle on a level surface. Place the transmission in PARK. Apply the brakes.

  2. Start the engine. Allow it to idle for two to three minutes. Stop the engine.

  3. Clean the area around the drain plug.

    CAUTION
    Hot oil can cause burns to skin. Do not allow hot oil to contact skin.

  4. Place a drain pan beneath engine crankcase and remove the drain plug 1.

  5. Allow the oil to drain completely.

  6. Install a new sealing washer 2 on the drain plug.

    TIP
    The sealing surfaces on drain plug and crankcase should be clean and free of burrs, nicks or scratches.

  7. Reinstall the drain plug.

    TORQUE
    12 ft-lbs (16 Nm )
  8. Using a cap-style oil filter wrench or equivalent, turn the filter 3 counter-clockwise to remove it.

  9. Using a clean dry cloth, clean the filter sealing surface on the crankcase. Make sure the old filter o-ring is completely removed.

  10. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o- ring is in good condition.

  11. Install the new filter and turn by hand until the filter gasket contacts the sealing surface, then turn an additional 3/4 turn.

  12. Always clean away all dirt and debris from the dipstick area before removing the dipstick.

  13. Remove the dipstick 5 and check the oil level.

  14. Add the recommended fluid as needed. Maintain the oil level in the safe range between the FULL 2 and ADD 3 marks. Do not overfill.

    CAPACITY

    Recommended Lubricant:

    Polaris PS-4 5W-50 Full Synthetic 4–Cycle Engine Oil

    Capacity:

    1.9 L (2 qt)

  15. Reinstall and tighten the dipstick. Reinstall upper oil cap (if removed).

  16. Make sure the transmission is in PARK. Apply the brakes.

  17. Start the engine. Allow it to idle for one to two minutes.

  18. Stop the engine. Inspect for leaks.

  19. Re-check the oil level on the dipstick and add oil as necessary to bring the level to the upper mark on the dipstick.

  20. Dispose of used filter and oil properly.

7.7.6: Gearcases

7.7.6.1: Gearcase Specification Chart

Gearcase Lubricant Capacity Fill Plug Torque Drain Plug/ Level Check Plug Torque

Main Gearcase (Transmission)

AGL Gearcase Lubricant & Transmission Fluid

1200 ml

(40.6 oz.)

14 ft-lbs (19 Nm )

14 ft-lbs (19 Nm )

Front Gearcase

Demand Drive Fluid

200 ml

(6.8 oz.)

12 ft-lbs (16 Nm )

12 ft-lbs (16 Nm )

7.7.6.2: Transmission (Main Gearcase)

Always check and change the transmission oil at the intervals outlined in the POLARIS Maintenance Schedule beginning on Polaris Maintenance Schedule - SP 570 / SP 570 Premium Models. Maintain the oil level even with the bottom thread of the fill plug hole.

Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See Product Information for the part numbers of POLARIS products.

Fluid Check

The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug 1.

  3. Check the fluid level.

  4. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  5. Reinstall the fill plug. Torque to specification.

Fluid Change

The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate.

  1. Remove the fill plug.

  2. Place a drain pan under the drain plug 2.

  3. Remove the drain plug. Allow the fluid to drain completely.

  4. Clean and reinstall the drain plug. Torque to specification.

  5. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  6. Reinstall the fill plug. Torque to specification.

  7. Check for leaks. Discard used fluid properly.

7.7.6.3: Front Gearcase (Demand Drive)

Always check and change the front gearcase oil at the intervals outlined in the POLARIS Maintenance Schedule beginning on Polaris Maintenance Schedule - SP 570 / SP 570 Premium Models. Maintain the oil level even with the bottom thread of the fill plug hole.

Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See Product Information for the part numbers of POLARIS products.

Oil Check

The front gearcase fill plug 1 is located on the right side of the front gearcase.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug. Check the oil level.

  3. Add the recommended oil as needed.

  4. Reinstall the fill plug. Torque to specification.

Oil Change
  1. Support the vehicle securely with a jackstand.

  2. Remove the front tire on the driver's side.

  3. Remove the fill plug.

  4. Place a drain pan under the drain plug 2 on the bottom right-hand side.

  5. Remove the drain plug. Drain the oil.

  6. Clean and reinstall the drain plug. Torque to specification.

  7. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  8. Reinstall the fill plug. Torque to specification.

  9. Check for leaks.

  10. Discard used oil properly.

7.7.7: Spark Plugs

7.7.7.1: Spark Plug Recommendations

Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification.

NOTICE

Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent.

7.7.7.2: Spark Plug Gap/Torque

Spark Plug Model Electrode Gap New or Used Plug Torque

NGK® MR7F

0.7 – 0.8 mm

9 ft-lbs (12 Nm )

NOTICE
When installing spark plugs into the engine, do not use anti-seize.

7.7.7.3: Spark Plug Inspection

Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color.

CAUTION
A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection.

To inspect the spark plug 1, do the following:

  1. Lift the cargo box to access the spark plug.

  2. Remove the spark plug cap. Using the spark plug wrench provided in the tool kit, remove the plug by rotating it counter-clockwise.

  3. Reverse the procedure for spark plug installation.

  4. Torque to specification.

7.7.7.4: Normal Plug

The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.

The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments.

7.7.7.5: Wet Fouled Plug

The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil consumption, use of non-recommended oil, or poor fuel quality.

7.7.8: Cooling System

The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose.

As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the radiator, past the pressure cap, and into the overflow bottle. As engine coolant temperature decreases, the contracting (cooled) coolant is drawn back up from the tank, past the pressure cap, and into the radiator.

Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle.

7.7.8.1: Adding or Changing Coolant

POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water.

To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.

Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix. If the recovery bottle has run dry, the level in the radiator should be inspected. Add coolant as needed.

7.7.8.2: Radiator and Cooling Fan

Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequent engine damage.

NOTICE
Washing the vehicle with a high-pressure hose could damage the radiator fins and impair the radiator's effectiveness. Using a high-pressure system is not recommended.

7.7.8.3: Radiator Coolant Level

Always check and clean the screen and radiator fins at the intervals outlined in the POLARIS Maintenance Schedule. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequentially, engine damage.

  1. Remove the hood.

    CAUTION
    Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap.
  2. Slowly remove the radiator cap 1.

  3. View the coolant level through the opening.

  4. Use a funnel and slowly add coolant as needed.

    TIP
    This procedure is required only if the cooling system has been drained for maintenance and/or repair. But if the overflow bottle 2 has run dry, the level in the radiator should also be inspected.
  5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.

7.7.8.4: Overflow Bottle Coolant Level

Always check and change the coolant at the intervals outlined in the POLARIS Maintenance Schedule. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool).

  1. Position the vehicle on a level surface.

  2. Lift the hood. View the coolant level in the overflow bottle 2.

  3. If the coolant level is below the safe operating range, lift the hood and locate the overflow bottle lid. Remove the cap and use a funnel to add coolant through the filler opening. Reinstall the cap.

TIP
If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Your dealer can inspect the cooling system.

7.7.9: POLARIS Variable Transmission (PVT) System

WARNING

Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components.


The PVT system rotates at high speeds, creating large amounts of force on clutch components. As the owner, you have the following responsibilities for your own safety and the safety of others:

  • Always follow all recommended maintenance procedures. Always look for and remove debris inside and around the clutch and vent system when replacing the belt.

  • See your dealer or other qualified service person as outlined in the owner's manual.

  • This PVT system is intended for use on POLARIS products only. Do not install it in any other product.

  • Always make sure the PVT housing is securely in place during operation.

Belt Removal/Debris Removal

If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt.

WARNING
Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.

To replace the belt, do the following:

  1. Position the vehicle on a level surface. Place the transmission in park.

  2. Lift the cargo box.

  3. Remove the eight (8) fasteners securing the clutch cover 1. Each fastener can be removed using a 8mm socket with ratcheting wrench and extension.

  4. Pull the bottom of the cover outward and over the suspension to remove it.

  5. Make sure the cover gasket does not fall out of the groove when removing the cover.

  6. Mark the drive belt direction of rotation so that it can be installed in the same direction.

  7. Insert the clutch spreader tool into the threaded hole on the driven clutch as shown and turn clockwise to spread the clutch.

    NOTE

    Clutch spreader tool part number 2875911 is found in vehicle tool kit.

  8. Walk the belt out of the driven clutch and drive clutch. Remove the belt from the vehicle.

  9. Remove all debris wrapped in and around the PVT system.

  10. Remove all debris from the entire clutch air duct passage.

  11. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist.

    TIP
    Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT components (belt, cover, etc.).

Belt Installation

NOTE

Be sure to install belt in the same direction as it was removed.

  1. With the clutch spreader tool installed, loop the belt over the drive clutch and over the driven clutch.

  2. Rotate the driven clutch and walk the belt into the clutch.

  3. Turn the clutch spreader tool counterclockwise to remove from the driven clutch.

  4. Rotate / spin the driven clutch and belt approximately 5-7 times to properly seat the belt in the driven clutch.

  5. Install the clutch cover into wheel well by installing the top half first, then the bottom half over the suspension.

    NOTE
    Use care when installing the clutch cover. Do not damage cover, intake boot, or electrical harness.
  6. Install all clutch cover screws. Torque to specification.

    TORQUE

    PVT Outer Cover Fasteners: 44 in-lbs (5 N·m)

7.7.9.1: POLARIS Variable Transmission (PVT)
System Drying

There may be some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating:

  1. Position the vehicle on a level surface.

  2. Remove the red drain plug on the outer clutch cover. Allow the water to drain completely. Reinstall the drain plug.

  3. Place the transmission in PARK.

  4. Start the engine.

  5. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than five (5) seconds.

  6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range.

  7. Test for belt slippage. If the belt slips, repeat the process.

  8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist.

7.7.10: Vehicle Immersion

WARNING
If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service.

If it's impossible to take your RANGER to a dealer before starting it, follow the steps outlined below:

  1. Move the vehicle to dry land or at the very least, to water below the footrests.

  2. Dry any water present in the air box. Filter replacement is required if water is present.

  3. Remove the spark plugs. Turn the engine over several times using the electric start.

  4. Dry the spark plugs and reinstall, or replace with new plugs.

  5. Attempt to start the engine. If necessary, repeat the drying procedure.

  6. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service.

  7. If water has been ingested into the PVT follow the procedure for drying.

7.7.11: Filter Systems

7.7.11.1: Air Filter

Always change the air filter at the intervals outlined in the Polaris Maintenance Schedule section. Service the air filter more frequently if the vehicle is operated in wet conditions or at high throttle for extended periods.

  1. Lift the cargo box.

  2. Clean all dirt and debris from the air box area.

  3. Unlatch the six (6) cover clips 1 and carefully remove the air box cover. Inspect the seal between the cover and air box to ensure the seal is not torn and has been maintaining a proper seal.

  4. Inspect the air filter and air box for dirt, debris, oil or water. If the filter needs to be replaced, remove the worm gear clamp from the filter neck with a flat-blade screwdriver or 6mm socket. Slide the filter rearward to remove it from the boot, then lift it straight upward and out of the air box.

  5. With the filter removed, clean the intake boot and air box thoroughly and wipe well with a clean, dry cloth.

    NOTICE
    Dirt or debris in the intake boot could result in severe engine damage. Always clean all dirt and debris from the intake boot before installing the filter.
  6. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter.

    NOTICE
    Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. See the POLARIS products chapter for part numbers.
  7. Make sure the filter is fully seated on the intake boot and that there is no gap between the filter and boot after installation. Tighten the worm gear clamp to 3 Nm (26 in. lbs.).

  8. Reinstall the air box cover. Make sure both hinges are fully inserted. Secure the cover clips.

7.7.11.2: Spark Arrester

WARNING
Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death.
  • Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding.

  • Remove any combustible materials from the area.

  • Wear eye protection and gloves.

  • Do not stand behind or in front of the vehicle while purging.

  • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.

  • Never operate without the spark arrestor.

  • Never go under the vehicle while it's inclined.

Use the following procedure to periodically purge accumulated carbon from the exhaust pipe.

  1. Remove the arrester clean-out plug located on the bottom of the muffler.

  2. Place the transmission in PARK.

  3. Start the engine.

  4. Purge accumulated carbon from the system by momentarily revving the engine several times.

  5. If carbon is expelled, cover or plug the exhaust outlet and rap on the pipe around the clean-out plug while revving the engine several more times.

  6. If particles are still suspected to be in the muffler, elevate the rear of the vehicle one foot higher than the front. Block the wheels.

  7. Repeat steps 4 and 5 until no more particles are expelled when the engine is revved.

  8. Stop the engine. Allow the arrester to cool.

  9. Reinstall the arrester plug and remove the outlet cover or plug.

7.7.12: Brakes

The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes.

Brake Fluid

Inspect the brake system routinely. Inspect the level of the brake fluid before each operation.

WARNING
After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of accident or severe injury.

Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir 1 are unknown.

  1. Position the vehicle on a level surface.

  2. View the brake fluid level at the reservoir in the driver’s side wheel well. The level should be between the upper (MAX) and lower (MIN) level lines.

  3. If the fluid level is lower than the upper level line, open the hood and add brake fluid to the upper (MAX) line.

  4. Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.

Brake Inspection

WARNING

Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper.

WARNING
Brake components get hot with prolonged use and can cause burns. Wear protective gloves when inspecting the brakes.
  1. Check the brake system for fluid leaks.

  2. Check the brake pedal for excessive travel or a spongy feel.

  3. Check the friction pads for wear, damage and looseness.

  4. Check brake discs for signs of cracks, excessive corrosion, warping or other damage. Clean any grease using an approved brake cleaner or alcohol.

  5. Inspect the brake disc spline and pad wear surface for excessive wear. Change pads when worn to 0.762 mm (0.030") 1.

7.7.13: Steering Wheel Inspection

Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart.

  1. Position the vehicle on level ground.

  2. Lightly turn the steering wheel left and right.

  3. There should be 20-25 mm (0.8"-1.0") of freeplay.

  4. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized dealer.

7.7.14: Spring Adjustment

Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension.

  • 1 Stiffest adjustment setting

  • 2 Softest adjustment setting


Always heed the following rules if you make adjustments to this suspension.

  • Always return the suspension to the lowest (softest) setting after the load is removed from the vehicle. The increased suspension height will negatively impact vehicle stability when operating without a load.

  • Always apply the same adjustment setting to both sides of the vehicle.

7.7.15: Tires

WARNING

Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8 in (3 mm) or less.

Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.

7.7.15.1: Tire Condition

WARNING
Tires age, even if they have not been used or have only been used occasionally. Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is evidence of aging. Old and aged tires must be checked by a tire specialist to ascertain their suitability for further use.

7.7.15.2: Tire Tread Depth

Always replace tires when tread depth is worn to 3 mm (1/8”) or less.

7.7.15.3: Axle and Wheel Nut Torque Specifications

Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut.

Lug Nut
(Aluminum Wheels)
Front and Rear

41 Nm

(30 ft. lbs.)

+90°

(1/4 Turn)

Lug Nut (Steel Wheels) Front and Rear

49 Nm

(36 ft. lbs.)

Hub Retaining Nut Front

122 Nm

(90 ft. lbs.)

Front-CREW

122 Nm

(90 ft. lbs.)

Rear

150 Nm

(111 ft. lbs.)

Rear-CREW

245 Nm

(181 ft. lbs.)

7.7.15.4: Wheel Removal

  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK. Stop the engine.

  3. Loosen the wheel nuts slightly.

  4. Elevate the side of the vehicle by placing a suitable stand under the frame.

  5. Remove the wheel nuts and washers. Remove the wheel.

7.7.15.5: Wheel Installation

WARNING
Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your dealer can assist.
  1. Place the transmission in PARK.

  2. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation.

  3. Attach the wheel nuts and washers and finger-tighten.

  4. Carefully lower the vehicle to the ground.

  5. Torque the wheel nuts to specification.

7.7.16: Power Steering Unit (if equipped)

If your model is equipped with power steering, frequently clean the areas around and on the power steering unit to allow proper cooling. Clean these areas 3 thoroughly.

7.7.17: Fuses

If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Raise the driver’s seat and remove the access panel to access the fuse center. Spare fuses can be found in the tool kit.

Vehicles equipped with a bumper-mounted light bar have a dedicated fuse block under the hood.

If you suspect that a fuse or relay may not be working properly, please see your dealer, or other qualified person.

Fuse Size Feature Supported
15A Headlight
10A Trailer
10A Chassis 2
10A Tractor
10A Flasher
10A Terminal Block
5A Instrument Accy
15A Chassis
7.5A Instrument Unswitched
15A Amp
10A EFI
5A Rear Fog
30A EPS
20A Accy
10A Fuel
10A Charge
20A Fan CB

7.7.18: Fuses (Nordic Pro Models Only)

If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Raise the driver’s seat and remove the access panel to access the fuse center. Spare fuses can be found in the tool kit.

Vehicles equipped with a bumper-mounted light bar have a dedicated fuse block under the hood.

If you suspect that a fuse or relay may not be working properly, please see your dealer, or other qualified person.

Fuse Size Feature Supported
15A Headlight
10A Trailer
10A Chassis 2
10A Tractor
10A Flasher
10A Term Blk
5A Instr Accy
15A Chassis
7.5A Instr Unsw
15A Amp
10A EFI
30A EPS
20A Accy
10A Fuel
10A Charge
20A Fan CB

7.7.19: Lights

Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.

When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.

7.7.19.1: Headlight Lamp Replacement

CAUTION
Hot components can cause burns to skin. Allow lamps to cool before servicing.

To replace the headlight lamp, do the following:

  1. Access the headlamp wiring harnesses through the front hood.

  2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector 1, not on the wiring.

  3. Turn the lamp counter-clockwise to remove it.

  4. Install the new lamp.

    TIP
    Make sure the tab on the lamp locates properly in the housing.
  5. Reinstall the harness assembly into the headlight assembly.

Taillight/Brake Light/Turn Signal Lamp Replacement

The taillight assembly is not serviceable. If the taillight or brake light fails to operate properly, replace the entire taillight assembly.

7.7.19.2: Front Turn Signal Lamp Replacement

CAUTION
Hot components can cause burns to skin. Allow lamps to cool before servicing.

To replace the front turn signal lamp, do the following:

  1. Access the turn signal wiring harness through the front hood.

  2. Unplug the turn signal harness connector from the main harness connector.

  3. Turn the turn signal lamp socket 1 counter clockwise. Remove the turn signal socket from the headlamp assembly.

  4. Remove the turn signal bulb from the turn signal bulb socket and install a new lamp.

  5. Reinstall the turn signal socket into the headlamp assembly.

    TIP
    Make sure the tabs on turn signal socket locate properly into the headlamp housing.
  6. Reconnect the turn signal harness connector to the main harness connector.

7.7.19.3: Headlight Beam Adjustment

To adjust the headlight beam, do the following:

  1. Place the vehicle on a level surface with the headlight approximately 7.6 m ( 25 ft) from a wall.

  2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

  3. Apply the brakes. Start the engine. Turn on the headlights.

  4. Observe the headlight aim. The most intense part of the headlight beam should be aimed 20 cm (8") below the mark placed on the wall. Include the weight of a rider on the seat while performing this step.

  5. If a headlight needs adjustment, locate the adjustment screw 1 at the rear of the headlight.

  6. Tighten the screw to adjust the lamp up. Loosen the screw to adjust the lamp down.

  7. Repeat steps 4-6 until the lamp is properly adjusted.

7.7.19.4: Brake Lights

When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.

To check the brake lights, do the following:

  1. Turn the key to the ON position.

  2. Depress the brake pedal. The brake light should come on after about 0.4 in (10 mm) of pedal travel. If the light doesn't come on, check the electrical connector to the brake lamp.

NOTICE
There are no serviceable components in the brake light assembly.

7.7.20: Battery

WARNING

Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.

Antidote:

External: Flush with water.

Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediately.

Eyes: Flush with water for 15 minutes and get prompt medical attention.

Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away. Ventilate when charging or using in an enclosed space. Always shield eyes when working near batteries. KEEP OUT OF REACH OF CHILDREN.

Your vehicle may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can be identified by its flat covers on the top of the battery. A conventional battery has six filler caps on the top of the battery.

Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly. Be careful not to allow cleaning solution or tap water into a conventional battery.

WARNING

Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last.

7.7.20.1: Battery Removal

  1. Remove the seat to access the battery compartment.

  2. On conventional batteries, remove the battery vent tube.

  3. Disconnect the black (-) battery cable first. Disconnect the red (+) battery cable last.

  4. Remove the battery hold-down strap.

  5. Lift the battery out of the vehicle. Be careful not to tip a conventional battery sideways, which could spill electrolyte.

NOTICE

If electrolyte spills, immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle.

7.7.20.2: Battery Installation

Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance.

If your factory-installed 14 AH battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, please see your POLARIS dealer to purchase a 30 AH battery. Before installing the 30 AH battery, remove the plastic spacer at the bottom of the battery compartment. Save the spacer for future use.

  1. Ensure that the battery is fully charged.

  2. Place the fully charged battery in the battery holder.

  3. With conventional batteries, install the battery vent tube (sealed batteries do not have a vent tube). The vent tube must be free of obstructions and securely installed. Route the tube away from the frame and vehicle body to prevent contact with electrolyte.

    WARNING
    Battery gases could accumulate in an improperly installed vent tube and cause an explosion, resulting in serious injury or death. Always ensure that the vent tube is free of obstructions and is securely installed as recommended.
  4. Coat the terminals with dielectric grease or petroleum jelly.

  5. Connect and tighten the red (+) cable first. Connect and tighten the black (-) cable last.

  6. Verify that cables are properly routed. Cables should be safely tucked away at the front and rear of the battery.

  7. Install the battery hold-down strap.

7.7.20.3: Battery Storage

Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge.

TIP

Battery charge can be maintained by using a Polaris battery trickle charger or by charging about once a month to make up for normal self discharge. The battery trickle charger can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a predetermined point. See Product Information for the part numbers of Polaris products.

7.7.20.4: Battery Charging

The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery.

The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory. Never pry the sealing strip off or add any other fluid to this battery.

The single most important thing about maintaining a sealed battery is to keep it fully charged. Since the battery is sealed and the sealing strip cannot be removed, you must use a voltmeter or multimeter to measure DC voltage.

WARNING
An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging.

For a refresh charge, follow all instructions carefully.

  1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher.

  2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less until battery voltage is 12.8 or greater.

  3. When using an automatic charger, refer to the charger manufacturer's instructions for recharging. When using a constant current charger, use the guidelines below for recharging.

Always verify battery condition before and 1-2 hours after the end of charging.

State of Charge

Voltage

Action

Charge Time*

100%

12.8-13.0 volts

None, check at 3 mos. from date of manufacture

None required

75%-100%

12.5-12.8 volts

May need slight charge, if no charge given, check in 3 months

3-6 hours

50%-75%

12.0-12.5 volts

Needs charge

5-11 hours

25%-50%

11.5-12.0 volts

Needs charge

At least 13 hours, verify state of charge

0%-25%

11.5 volts or less

Needs charge with desulfating charger

At least 20 hours

*(Using constant current charger @ standard amps specified on top of battery)

7.7.21: Cleaning and Storage

7.7.21.1: Washing the Vehicle

Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components.

NOTICE
High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, using mild soap.
NOTICE
Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle.

The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.

  1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  2. Rinse with clean water frequently.

  3. Dry surfaces with a chamois to prevent water spots.

7.7.21.1.1: Washing Tips
  • Avoid the use of harsh cleaners, which can scratch the finish.

  • Do not use a power washer to clean the vehicle.

  • Do not use medium to heavy duty compounds on the finish.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

  • Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.

If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and labels. Avoid directing the water stream at the following items:

  • Wheel bearings

  • Radiator

  • Transmission seals

  • Brakes

  • Door seals (if equipped)

  • Cab and body panels

  • Labels and decals

  • Electrical components and wiring

  • Air intake components

  • Window seals (if equipped)

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer, or other qualified person, to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.

7.7.21.2: Polishing the Vehicle

POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.

7.7.21.2.1: Polishing Tips
  • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

7.7.21.3: Storage Tips

NOTICE

Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period.

7.7.21.3.1: Clean the Exterior

Make any necessary repairs and clean the vehicle as recommended.

7.7.21.3.2: Stabilize the Fuel
  1. Fill the fuel tank.

  2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

  3. Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system.

7.7.21.3.3: Oil and Filter

Change the oil and filter. See the Engine Oil section.

7.7.21.3.4: Air Filter / Air Box

Replace the air filter. See Maintenance Chapter. Clean the air box.

7.7.21.3.5: Fluid Levels

Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart.

  • Demand drive fluid (front gearcase)

  • Rear gearcase fluid (if equipped)

  • Transmission fluid

  • Brake fluid (change every two years and any time the fluid looks dark or contaminated)

  • Coolant (test strength/fill)

7.7.21.3.6: Inspect and Lubricate

Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart.

7.7.21.3.7: Fog the Engine
  1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.

  2. Remove the spark plugs and add 1–1.5 oz. (29.5–44 cc.) of engine oil. To access the plug holes, use a section of clear 6 mm (1/4”) hose and a small plastic squeeze bottle filled with the pre-measured amount of oil. Do this carefully! If you miss the plug holes, oil will drain from the spark plug cavities into the hole at the front of the cylinder head, and appear to be an oil leak.

  3. Reinstall the spark plugs. Torque to specification.

  4. Apply dielectric grease to the inside of each spark plug cap. Do not reinstall the cap onto the plug at this step.

  5. Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil.

  6. Reinstall the spark plug caps.

  7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.

7.7.21.3.9: Storage Area / Covers

Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.

7.7.21.4: Removal from Storage

WARNING

Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area.

  1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way.

  2. Make sure spark plugs are tight.

  3. Fill the fuel tank with fuel.

  4. Check all the points listed in the Daily Pre-Ride Inspection. Tightness of the bolts, nuts and other fasteners should be checked by an authorized dealer or other qualified service facility.

  5. Lubricate at the intervals outlined in the Periodic Maintenance Chart.

7.7.21.5: Transporting the Vehicle

Follow these procedures when transporting the vehicle.

  1. Apply the brakes.

  2. Place the transmission in PARK. Stop the engine.

  3. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. Engage the park brake.

  4. Remove the key to prevent loss during transporting.

  5. Secure the fuel cap (if equipped) and seat. Ensure that the seat is attached correctly and is not loose.

    WARNING

    Cargo and other loose vehicle parts may fly off while transporting this vehicle. Secure or remove all cargo, and inspect the unit for loose parts prior to transport.

  6. Always tie the frame of the vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.

RANGER 570 MD

Maximum Weight Capacity

(includes weight of operator, passenger, cargo, accessories)

454 kg

Curb Weight

580 kg

Vehicle Seating Capacity

2

Test GVW - Rollover Protection System (ROPS)

1247 kg per OSHA® 29 CFR 1928.53

Fuel Capacity

36 l

Engine Oil Capacity

1.9 l

Coolant Capacity

4.75 l

Overall Length

279.8 cm

Overall Width

144.5 cm

Overall Height

186.6 cm

Wheelbase

186 cm

Cargo Box Dimensions (Inside)

84.5x123.7x31.2 cm

Ground Clearance

25.8 cm

Min. Turning Radius

386.7 cm

Towing Capacity

560 kg

Hitch Tongue Capacity

56 kg

Max. Cargo Box Load

226 kg

Engine

Dual overhead cam, 4 valve 4 stroke single cylinder

Displacement

567 cc

Bore x Stroke (mm)

99mm x 73.6mm

Alternator Output

660W @ 3000 RPM

Compression Ratio

10:1

Starting System

Electric

Fuel System

Electronic Fuel Injection

Ignition Timing

ECU Controlled

32° +/- 2° @ 5000 RPM

Spark Plug

NGK® MR7F / 0.7-0.9 mm

Lubrication System

Wet Sump

Cooling

Liquid

Front Suspension

MacPherson Ride™ Strut w/23 cm of travel

Rear Suspension

Independent, 26.8 cm of travel

Throttle Body Size

42 mm

Ignition System

Digital CDI

Driving System Type

PVT

Shift Type

Single Lever (console)

Gear Reduction - Low

28.84:1

Gear Reduction - Reverse

25.82:1

Gear Reduction - High

13.57:1

Drive Ratio - Front

3.818:1

Tire Size - Front

25 x 8 - 12 MST 61K

Tire Size - Rear

25 x 11 - 12 MST 70K

Tire Pressure - Front

69 kPa / 0,69 bar / 10 psi

Tire Pressure - Rear

69 kPa / 0,69 bar / 10 psi

Brakes, Front/Rear

Foot Activated, 4 wheel hydraulic disc

Hood Headlights

BULB-H4,12V 55/60W

Taillights

10 L.E.D. (.28W)

Brake Light

10 L.E.D. (3.1W)

Indicator Light

BULB PY21W 21.0 W

A-Weighted Sound Pressure at Rider’s Ear

76 dB(A)

Peak C-Weighted Sound Pressure Level

100.1 dB(A)

A-Weighted Sound Power Level

N/A dB(A)

Weighted Hand-Arm Vibration Level

2.20 m/s²

Weighted Seat Vibration Level

0.08 m/s²

Noise emission values are determined according to Annex F of EN 16990:2020


Vibration values are determined according to Annex G of EN 16990:2020


The measured noise and vibration values are for stationary vehicles, noise and vibration values during operation/traveling in foreseeable normal use of the vehicles are not significantly different.

8.1 Clutching Chart

CLUTCH SETTINGS
ALTITUDE
meters (feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift Weight Clutch Spring Clutch Spring Helix

0-1800 (0-6000)

2-Seat: 1327263 (41-77)

CREW: 1327263 (41-77)

2-Seat: 7043789

CREW: 7045855

2-Seat: 7045854

CREW: 7045854

2-Seat: 1336970

CREW: 1336970

1800-3700 (6000-12000)

2-Seat: 1327265 (41-68)

CREW: 1327265 (41-68)

2-Seat: 7043789

CREW: 7045855

2-Seat: 7045854

CREW: 7045854

2-Seat: 1336970

CREW: 1336970

Chapter 8: POLARIS Products

8.8.1: Product Information

Part Number Description

Engine Lubricant

2870791

Fogging Oil (355 ml/12 oz. Aerosol)

2876244

PS-4 Full Synthetic 5W-50 4-Cycle Oil (.95 l/1 qt.)

2876245

PS-4 Full Synthetic 5W-50 4-Cycle Oil (3.8 l/1 gal.)

2878920

PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (.95 l/1 qt.)

2878919

PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (3.8 l/1 gal.)

Gearcase / Transmission Lubricants

2878068

AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (.95 l/1 qt.)

2878069

AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (3.8 l/1 gal.)

2877922

Demand Drive Fluid (.95 l/1 qt.)

2877923

Demand Drive Fluid (3.8 l/1 gal.)

2870465

Pump for Gallon (3.8 l) Jug

Coolant

2880514

Antifreeze 50/50 Premix (.95 l/1 qt.)

2880513

Antifreeze 50/50 Premix (3.8 l/1 gal.))

Grease / Specialized Lubricants

2871312

Grease Gun Kit, All Season Grease

2871322

All Season Grease (89 ml/3 oz. cartridge)

2871423

All Season Grease (414 ml/14 oz. cartridge)

2876160

ATV Angle Drive Fluid (.95 l/1 qt.)

2872276

ATV Angle Drive Fluid (9.5 l/2.5 gal.)

2871460

Premium Starter Grease

2871515

U-Joint Grease (89 ml/3 oz. cartridge)

2871551

U-Joint Grease (414 ml/14 oz. cartridge)

2871329

Dielectric Grease (Nyogel®)

Additives / Miscellaneous

2871326

Carbon Clean

2870652

Fuel Stabilizer

2872189

DOT 4 Brake Fluid

2871956

Loctite® 565 Thread Sealant

2830438

BatteryMINDer® 2012 AGM - 2 AMP Charger

5253552

Polaris Battery Strap Bracket for 45 AH Battery

4015591

Polaris 30 AH Battery

2521372

Polaris Air Filter

Chapter 9: Troubleshooting

9.9.1: Drive Belt Wear/Burn

Possible Cause Solution
Driving onto a pickup or tall trailer in high range Use low gear during loading.
Starting out going up a steep incline Use low gear.
Driving at low RPM or ground speed 5–11 km/h (3-7 MPH) Drive at a higher speed or use low gear more frequently.
Insufficient warm-up at low ambient temperatures Warm the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8 throttle in short bursts, 5 to 7 times. The belt will become more flexible and prevent belt burning.
Slow/easy clutch engagement Use the throttle quickly and effectively.
Towing/pushing at low RPM/low ground speed Use low gear only.
Utility use/plowing Use low gear only.
Stuck in mud or snow Shift the transmission to low gear and carefully use fast, aggressive throttle application to engage clutch.

WARNING: Excessive throttle may cause loss of control and vehicle rollover.
Climbing over large objects from a stopped position Shift the transmission to low gear and carefully use fast, brief, aggressive throttle application to engage clutch.

WARNING: Excessive throttle may cause loss of control and vehicle rollover.
Belt slippage from water or snow ingestion into the PVT system Dry out the PVT (see the PVT System Drying section for details). Prevent water from entering the PVT intake duct. See Intake Pre-Filters for more information. Inspect clutch seals for damage if repeated leaking occurs.
Clutch malfunction Your dealer can assist.
Poor engine performance Check for fouled plug or foreign material in gas tank or fuel lines. Your POLARIS dealer can assist.
Slippage from failure to warm up belt Always warm up the belt by operating below 48 km/h for 1.6 km (30 mph for one mile). Warm up for 8 km (5 miles) or more when temperature is below freezing.
Wrong or missing belt Install the recommended belt.
Improper break-in Always break in a new belt and/or clutch.

9.9.2: Engine Doesn't Turn Over

Possible Cause Solution
Low battery voltage Recharge the battery.
Loose battery connections Check all connections and tighten.
Loose solenoid connections Check all connections and tighten.
Loose electronic control box connections Inspect, clean, reinstall connectors.

9.9.3: Engine Turns Over, Fails to Start

Possible Cause Solution
Out of fuel Refuel
Water is present in fuel Drain the fuel system and refuel
Old or non-recommended fuel Replace with fresh recommended fuel
Fouled or defective spark plug Inspect plug and replace if necessary
No spark to spark plug Inspect plug and replace if necessary
Water or fuel in crankcase See your POLARIS dealer or other qualified person
Low battery voltage Recharge the battery to 12.8 VDC
Mechanical failure See your POLARIS dealer or other qualified person

9.9.4: Engine Backfires

Possible Cause Solution
Weak spark from spark plug Inspect, clean and/or replace spark plug
Incorrect spark plug gap or heat range Set gap to specs or replace plug
Old or non-recommended fuel Replace with fresh recommended fuel
Incorrectly installed spark plug wires Your authorized dealer can assist
Mechanical failure Your authorized dealer can assist
Loose ignition connections Check all connections and tighten
Water present in fuel Replace with fresh recommended fuel

9.9.5: Engine Pings or Knocks

Possible Cause Solution
Poor quality or low octane fuel Replace with recommended fuel
Incorrect spark plug gap or heat range Set gap to specs or replace plug

9.9.6: Engine Runs Irregularly, Stalls or Misfires

Possible Cause Solution

Fouled or defective spark plug

Inspect, clean and/or replace spark plug

Worn or defective spark plug wires

See your POLARIS dealer

Incorrect spark plug gap or heat range

Set gap to specs or replace plug

Loose ignition connections

Check all connections and tighten

Water present in fuel

Replace with new fuel

Low battery voltage

Recharge battery to 12.8 VDC

Kinked or plugged fuel tank vent line

Inspect and replace

Incorrect fuel

Replace with recommended fuel

Clogged air filter

Inspect and clean or replace

Low fuel pressure

See your POLARIS dealer

Other mechanical failure

See your POLARIS dealer

Possible Lean Fuel Cause Solution

Low or contaminated fuel

Add or change fuel, clean the fuel system

Low octane fuel

Replace with recommended fuel

Clogged fuel filter

See your POLARIS dealer

Possible Rich Fuel Cause Solution
Fuel is very high octane Replace with lower octane fuel

9.9.7: Engine Stops or Loses Power

Possible Cause Solution
Out of fuel Refuel
Kinked or plugged fuel vent line Inspect and replace
Water is present in fuel Replace with new fuel
Fouled or defective spark plug Inspect, clean and/or replace spark plug
Worn or defective spark plug wires Your authorized dealer can assist
Incorrect spark plug gap or heat range Set gap to specs or replace plug
Loose ignition connections Check all connections and tighten
Low battery voltage Recharge the battery
Incorrect fuel Replace with fresh recommended fuel
Clogged air filter Inspect and clean or replace
Clogged intake pre-filter Inspect and clean (with soapy water) or replace
Other mechanical failure Your authorized dealer can assist
Overheated engine Clean radiator screen and core, clean engine exterior, and check coolant level. Your dealer can assist.

Chapter 10: Warranty

10.10.1: Limited Warranty

POLARIS Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a ONE YEAR LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. Laws and regulations in your jurisdiction may give extra protection. POLARIS further warrants that the spark arrester in this product will meet the efficiency requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.

This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

10.10.2: Registration

At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage.

10.10.3: Warranty Coverage And Exclusions

10.10.3.1: Limitations Of Warranties And Remedies

This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.

This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; use of unapproved software or calibration; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.

This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:

  • Wheels and tires

  • Suspension components

  • Brake components

  • Seat components

  • Clutches and components

  • Steering components

  • Batteries

  • Light bulbs/Sealed beam lamps

  • Filters

  • Lubricants

  • Bushings

  • Finished and unfinished surfaces

  • Carburetor/Throttle body components

  • Engine components

  • Drive belts

  • Hydraulic components and fluids

  • Circuit breakers/Fuses

  • Electronic components

  • Spark plugs

  • Sealants

  • Coolants

  • Bearings

10.10.3.2: Lubricants and Fluids

  1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.

  2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.

This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.

THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.

10.10.4: How To Obtain Warranty Service

If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service.

10.10.4.1: In the Country where your product was purchased:

Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer, or other qualified person. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer, or other qualified person, that sells the same line as your product.

10.10.4.2: Outside the Country where your product was purchased:

If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer, or other qualified person. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.

10.10.4.3: If you move:

If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage. You may also be required to obtain documentation from POLARIS in order to register your product in your new country. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your product.

10.10.4.4: If you purchase from a private party:

If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.

10.10.5: Exported Products

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins.

10.10.6: Notice

If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.

Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this website, if needed:

www.polaris.com/en-us/contact

Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

For questions call POLARIS Customer Assistance:

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

Chapter 11: Maintenance Log

11.11.1: Maintenance Log

Use the following chart to record periodic maintenance.

DATE MILES (KM)
or HOURS
TECHNICIAN SERVICE PERFORMED / COMMENTS