2022 Phoenix 200 Owner’s Manual

Dear Parents / Supervising Adults:

We believe young operators should have the opportunity to enjoy the POLARIS riding experience along with you. We've provided this owner’s manual to assist you and your children / young operators in learning about safe operation and care of your new ATV.

A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.

Never allow a child under the age of 16 to operate an ATV without adult supervision. Children differ in skills, physical abilities and judgement. Some children may not be able to operate an ATV safely. Permit continued use only if you determine that your child / young operator has the ability and maturity to operate the ATV safely.

For your child’s / young operator’s safety, be sure your child / young operator can reach and operate all ATV controls, including handlebars, brake levers, throttle lever and engine stop switch.

The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your child’s / young operator’s ATV are thoroughly inspected at specific intervals. Follow all of the instructions and recommendations in this manual.

Dear Young Operators:

Before you ride your new POLARIS ATV, there are some important things that you need to know. You must learn how to keep yourself and those around you safe while you’re riding. Your parents / supervising adult and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner’s manual. You must also take an ATV training course before you begin riding.

Ask your parents / supervising adult to explain anything you don’t understand and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think about at all times. Never drive your ATV alone. Always make sure an adult is watching you when you ride.

Drive safely and enjoy riding your new POLARIS ATV!

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

This document is setting out the contents of the EC Declaration of Conformity.

The particulars of machinery may differ for specific model.

ATV safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding the ATV to take a training course.

If you purchased a new POLARIS ATV in the United States, your dealer provided information about the authorized ATV RiderCourse℠ that is available to you and your eligible family members. This training is included in the purchase price of your ATV.

In addition, you were provided with printed material and a video or DVD that instructs operators on safe operating procedures. You should review this information with your child / young operators on a regular basis. Do not allow other children to ride this ATV unless they have read the manual, seen the instructional video or DVD and taken and completed an approved ATV safety training course.

If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse℠ for a fee. Call ATV Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.

If you purchased a POLARIS ATV outside the United States, please contact your dealer or local law enforcement agencies for information about safety training.

FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call the Consumer Product Safety Commission at 1-800-638-2772, or visit www.cpsc.gov, visit www.atvsafety.org, or call POLARIS at 1-800-342-3764.

Your POLARIS vehicle is designed to provide safe operation when used as directed.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved equipment and/or modifications have been added to the vehicle that increase speed or power.

Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury.

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

• 1 General Warning

• 2 Discretionary Warning

• 3 “No Passenger” Warning

• 4 Tire Pressure / Load Warning

• 5 Age Warning

• 6 Clutch Cover Warning

The transmission gear selector 1 is located on the right side of the vehicle.

• F: Forward

• N: Neutral

• R: Reverse

To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.

Whenever the ATV is left unattended, always place the transmission in gear and lock the parking brake.

The choke assists in starting a cold engine. Refer to the engine starting procedure on Starting the Engine for correct choke and throttle settings during starting.

Front Brakes (Right Lever)

Squeeze the right brake lever toward the handlebar to apply the hydraulic front wheel brakes. This lever does not apply the rear brakes.

Always test front brake lever travel and master cylinder fluid level before riding. When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your POLARIS dealer or other qualified service facility for proper diagnosis and repairs.

Rear Brakes (Left Lever)

Squeeze the left brake lever toward the handlebar to apply the mechanical rear wheel brakes. This lever does not apply the front brakes.

Rear Brakes (Foot Brake)

The foot brake 1 operates the rear brakes. The foot brake is located on the inside of the right footrest. Operate this brake with your right foot. The foot brake is a mechanical rear wheel brake.

If the rear wheels slide while using the foot brake, reduce brake pedal pressure to brake the rear wheels without skidding.

PARKING BRAKE
Place the transmission in gear. Squeeze and release the left brake lever two or three times, then squeeze and hold. Push the parking brake lock 1 down to engage the lock. Release the brake lever. To release the parking brake lock, squeeze and release the brake lever. It will return to its unlocked position.

The CVT system is always in forward gear. Using the throttle to warm the engine will cause the vehicle to move forward if the parking brake is not locked. Always lock the parking brake before starting the engine. Always lock the parking brake whenever the vehicle is left unattended.

WARNING

Operating the ATV while the parking brake is engaged could cause an accident resulting in serious injury or death. It could also result in driveline or engine damage. Always be sure to disengage the parking brake before operating the ATV.

Brake Fluid

WARNING

An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill.

Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of brake failure, which could result in an accident. After opening a bottle of brake fluid, always discard any unused portion.

Check the brake fluid level in the master cylinder 1 before each ride. Always maintain brake fluid at the recommended level. The master cylinder is located on the left handlebar. Maintain the fluid level 1/4" (6.3 mm) below the top edge of the master cylinder. Do not overfill. Position the vehicle on a level surface. Make sure the handlebars are straight. View the fluid level through the indicator window (eye) 2 on the top of the master cylinder. The eye will appear dark when the fluid level is full. When fluid is low, the eye will be clear. If the fluid level is low add DOT 4 brake fluid only. Do not overfill.

TIP

Under normal operation, the diaphragm extends into the reservoir as fluid level drops. If the fluid level is low and the diaphragm is not extended, a leak is likely and the diaphragm should be replaced. To ensure proper diaphragm operation, always fill the reservoir as needed whenever the cover is loosened or removed. Do not overfill.

Fuel Tank Cap

The fuel tank cap 1 is located on top of the vehicle. Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level surface

Use POLARIS Carbon Clean fuel treatment or its equivalent at each fill. Follow the mixing directions on the container. See Engine Lubricant for the part numbers of POLARIS products.

Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Non-ethanol fuel is recommended. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

Fuel Valve

The fuel valve 2 is located on the left side of the ATV. It has three settings.

OFF: For vehicle storage and when transporting.

ON: For normal operation.

RES: For reserve supply if main supply is exhausted.

The reserve setting allows operation for approximately 7-10 miles (11-16 km). Always refill the gas tank as soon as possible after using the main supply. Always return the valve to the ON position after refueling.

Fuel Filter

The in-line fuel filter should be replaced by your dealer or other qualified person after every 100 hours of operation or annually. Do not attempt to clean the fuel filter.

If the battery becomes too weak to start the engine, use the kick-start lever to start the engine until the battery is serviced.

1. Position the vehicle on a level surface.

2. Lock the parking brake.

3. Place the transmission in neutral (N).

4. Fold out the kick-start lever 1 on the left side of the vehicle.

5. Make sure the engine stop switch and main key switch are in the ON position.

6. Place your foot on the kick-start. Thrust your heel downward to crank the engine.

7. If the engine is cold, use the choke as outlined on Choke.

8. After the engine has started, fold the kick-start lever back into place.

The break-in period for your new POLARIS vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline.

No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. Perform the following procedures carefully.

NOTICE

Excessive heat build-up during the first three hours of operation will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first three hours of use.

Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands.

1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline.

2. Check the oil level. See Oil Check. Add the recommended oil as needed to maintain the oil level in the safe operating range.

3. Drive slowly at first. Select an open area that allows room to familiarize yourself with operation and handling.

4. Vary throttle positions. Do not operate at sustained idle.

5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See Pre-Ride Inspection.

6. Pull only light loads (if equipped with a hitch).

7. Change both the oil and the filter at 20 hours, 200 miles, or one month - whichever comes first.

1. Complete the recommended safety training before operating this vehicle. See Safety Training.

2. Do not allow anyone under 14 years of age to operate this vehicle. Adult supervision is required for children under age 16. Do not allow anyone with cognitive or physical disabilities to operate this vehicle.

3. Never carry a passenger on this ATV.

4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. Never allow a child to handle gasoline.

5. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.

6. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Clean headlights frequently and replace burned out headlamps promptly.

7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Never remove your hands from the handlebars while operating, and always keep both feet on the footrests.

8. Never consume alcohol or drugs before or while operating this vehicle.

9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.

10. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.

11. Never operate the vehicle on a frozen body of water.

12. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

13. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.

Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread Lightly^SM. Operate with respect for the terrain, avoid littering, and always stay on the designated trails.

Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.

1. Position the vehicle on a level surface outdoors or in a well-ventilated area.

2. Place the transmission in neutral (N).

3. Lock the parking brake.

4. Turn the fuel valve on.

5. Sit on the vehicle.

   TIP

   Do not use the choke if starting a warm engine. Excessive use of the choke can cause the spark plug to become wet fouled.

6. If the engine is cold, move the choke lever 1 to the left until it stops.

   
   TIP

   The choke is fully on when the lever is completely to the left. The choke is off when the lever is completely to the right. The choke can be adjusted gradually, depending on how much choke is needed for starting.

7. Place the engine stop switch in the ON position, then turn the main key switch on.

8. Do not press the throttle while starting the engine. Squeeze the left brake lever.

   TIP

   The starter will not engage unless the rear brake is applied. Always squeeze and hold the left brake lever before attempting to start the engine.

9. Press the start button.

10. Activate the starter for a maximum of five seconds, releasing the button when the engine starts.

    NOTICE

    Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle.

11. If the engine does not start, release the start button, wait five seconds, then attempt to start again. Repeat this procedure until the engine starts.

12. If the engine slows or stops, move the choke lever half way to the right to allow proper engine warm-up. Vary the engine RPM slightly with the throttle to aid in warm-up.

13. When the engine idles smoothly, move the choke lever completely to the right.

If the ATV is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained.

If the oil level rises to the top of the sight glass, change the oil immediately. Always operate the engine long enough to reach operating temperature, which reduces condensation.

1. Sit upright with both feet on the footrests and both hands on the handlebars.

2. Shift the transmission to neutral.

3. Start the engine and allow it to warm up.

4. Check your surroundings and determine your path of travel.

5. Squeeze the left brake lever.

6. Shift the transmission to the desired gear.

7. Slowly release the brake lever.

8. Slowly press the throttle with your right thumb and begin driving.

9. Drive slowly at first. Practice turning and using the throttle and brakes on level surfaces.

Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.

To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly.

Practice making turns at slow speeds.

Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions:

1. Do not operate on excessively rough, slippery or loose terrain.

2. Slow down when entering slippery areas.

3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

4. Never apply the brakes during a skid. Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward.

Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions:

1. Drive straight uphill.

2. Avoid steep hills (15° maximum).

3. Always check the terrain carefully before ascending any hill.

4. Never climb hills with excessively slippery or loose surfaces.

5. Keep both feet on the footrests.

6. Shift body weight uphill.

7. Proceed at a steady rate of speed and throttle opening. Opening the throttle suddenly could cause the ATV to flip over backwards.

8. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

9. Remain alert and be prepared to take emergency action. This may include quick dismounting of the vehicle.

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a sidehill is unavoidable, follow these precautions:

1. Slow down.

2. Lean into the hill, transferring your upper body weight uphill while keeping your feet on the footrests.

3. If the vehicle begins to slide or tip, quickly turn the front wheel downhill, if possible, or dismount on the uphill side immediately!

When driving downhill, follow these precautions:

1. Avoid steep hills (15° maximum).

2. Shift body weight uphill. Transfer your weight to the rear of the vehicle.

3. Drive straight downhill.

4. Slow down. Excessive speed when traveling downhill can cause loss of control.

5. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing.

1. Squeeze the front (right) brake lever to stop the vehicle.

2. Lock the parking brake while keeping body weight uphill.

3. Leave the transmission in forward and shut off the engine.

4. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.

   

5. Staying uphill of the vehicle, turn the handlebars full left.

6. While holding the rear (left) brake lever, release the parking brake lock and slowly allow the vehicle to roll around to your right until it's pointing across the hill or slightly downward.

7. Lock the parking brake. Remount the vehicle from the uphill side, keeping body weight uphill.

8. Start the engine with the transmission still in forward.

9. Release the parking brake and proceed slowly. Control speed with the rear brake until the vehicle is on more level ground.

Follow these precautions when operating over obstacles:

1. Always check for obstacles before operating in a new area.

2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

4. Never attempt to operate over large obstacles, such as rocks or fallen trees.

If traversing through water deeper than footrest level is unavoidable:

• Proceed slowly. Avoid rocks and obstacles.

• Balance your weight carefully. Avoid sudden movements.

• Maintain a steady rate of speed. Do not make sudden turns or stops. Do not make sudden throttle changes.

Engine exempt from NRMM pollutant emissions Regulation (EU) 2016/1628.

Engine used in reduced-scale vehicle model for recreational purposes, net power < 19 kW.

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements.

Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1a. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are subject to monetary penalties. Federal regulations can be viewed online at https://ecfr.federalregister.gov/current/title-43/subtitle-B/chapter-I/part-420.

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.

The emissions from the exhaust of this vehicle are controlled by engine design, including factory-set fuel delivery and ignition. The engine and related components must be maintained at POLARIS specifications to achieve optimal performance.

Engine idle speed is the only adjustment POLARIS recommends that the operator perform. Any other adjustments should be performed by an authorized POLARIS dealer.

The emissions label is located on the right front frame support.

The installation of devices that effectively increase exhaust emissions beyond their legal limits will void all manufacturer warranties and may violate laws governing the registration and operation of this vehicle.

This spark ignition system complies with Canadian ICES-002.

This vehicle complies with the EMC requirements of UN ECE Regulation 10.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997.

Uncertainty of decibel levels: 3dB.

To help you perform routine maintenance, a tool kit is provided in the storage compartment under the seat.

Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Record maintenance and service in the Maintenance Log beginning on Maintenance Log.

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by federal law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual.

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.

Service and adjustments are critical. If you’re not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations.

• Frequent immersion in mud, water or sand

• Frequent or prolonged operation in dusty environments

• Short trip cold weather operation

• Racing or race-style high RPM use

• Prolonged low speed, heavy load operation

• Extended idle

Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your dealer can assist.

Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.

▶ Perform these procedures more often for vehicles subjected to severe use.

D Have an authorized Polaris dealer or other qualified person perform these services.

▶ Perform these procedures more often for vehicles subjected to severe use.

This vehicle is equipped with an in-line fuel filter. This filter should be replaced by your dealer or other qualified person at the intervals recommended in the Periodic Maintenance Chart sections.

Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on Periodic Maintenance Chart. Maintain the oil level between 1/4 and 3/4 on the sight glass. See Engine Lubricant for the part numbers of POLARIS products.

Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on Periodic Maintenance Chart.

Maintain the oil level at the bottom of the check plug hole. We recommend the use of POLARIS ATV Angle Drive Fluid. Use of other oils may result in improper operation of components. See Engine Lubricant for the part numbers of POLARIS products.

Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8 to 1/4 inch (3-6 mm) toe out.

1. Position the vehicle on a level surface.

2. Set the handlebars in a straight-ahead position and secure them in this position.

3. Place a chalk mark on the center line of both front tires 2 approximately 10 inches (25.4 cm) from the floor, or as close to the hub/axle center line 1 as possible. Make sure both marks are the same distance from the floor.

4. Measure the distance between the marks and record the measurement.

5. Move the vehicle until the chalk marks are at the rear of the tires 3, even with the hub/axle center line.

   

6. Measure the distance between the marks and record the measurement.

7. Subtract the second measurement from the first measurement. The difference is the vehicle toe-out alignment.

8. If you discover improper alignment, see your dealer for service.

The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer or other qualified service facility before operating the vehicle.

1. Remove the seat.

2. Remove the three fasteners 1 securing the side panel to the vehicle.

   

3. Pull the side panel away from the vehicle.

Refer to the specifications section for recommended tire type, size and pressure.

1. Position the vehicle on a level surface.

2. Place the transmission in gear.

3. Lock the parking brake.

4. Remove the seat.

5. Release the air box cover clips, and remove the air box cover.

   

6. Loosen the clamp and remove the air filter.

7. Remove the pre-filter from the main filter.

8. Wash the pre-filter in soapy water, then rinse and let dry.

9. Reinstall the pre-filter over the main filter. Replace the main filter if needed.

10. Reinstall the air filter into the air box. Tighten the clamp, but do not over-tighten as filter damage could occur.

11. Reinstall the air box cover and the seat.

Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility.

1. Move the vehicle to dry land or, at minimum, to water below the footrests.

2. Turn the fuel valve off.

3. Check the air box for any water and dry if water is present.

4. Remove the spark plug.

5. Loosen the carburetor drain screw.

6. Turn the engine over several times using the electric start.

7. Dry the spark plug and reinstall it, or install a new plug.

8. Tighten the carburetor drain screw.

9. Turn the fuel valve on.

10. Attempt to start the engine. If necessary, repeat the drying procedure.

11. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service.

12. If water has been ingested into the transmission, follow the procedure in the Constant Variable Transmission (CVT) System section for details on drying the CVT.

Use the following procedure to periodically remove accumulated carbon from the arrester screen.

1. Remove the three screws 1 and remove the arrester from the end of the muffler.

   

2. Use a non-synthetic brush to clean the arrester screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air.

3. Inspect the screen for wear and damage. Replace if necessary.

4. Remove and inspect the gasket. Replace a worn or damaged gasket.

5. Reinstall the gasket and arrester.

6. Torque screws to 50 in. lbs. (5.6 Nm).

CVT Drying

There may be some instances when water is accidently ingested into the CVT system. Use the following instructions to dry it out before operating. The drain plug is located on the bottom of the CVT cover.

1. Remove the CVT drain plug from the bottom of the CVT cover.

2. Allow the water to drain completely. Reinstall the drain plug.

3. Start the engine. Place the transmission in neutral.

4. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds.

5. Allow the engine RPM to settle to idle speed, then shift the transmission into forward gear.

6. Test for belt slippage. If the belt slips, repeat the process.

7. Your vehicle requires service as soon as possible. Your POLARIS dealer can provide this service.

NOTICE

Exposure to salt water will cause corrosion to metal components. If your vehicle is operated in salt water areas, rinse it off frequently with fresh water.

Your ATV may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can be identified by its flat covers on the top of the battery. A conventional battery has six filler caps on the top of the battery.

Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly. Be careful not to allow cleaning solution or tap water into a conventional battery.

Follow these procedures when transporting the vehicle.

1. Stop the engine.

2. Place the transmission in gear.

3. Lock the parking brake.

4. Turn the fuel valve off.

5. Secure the fuel cap, oil cap and seat.

6. Remove the key to prevent loss during transporting.

7. Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front bumper, racks or handlebars.

   

The handlebars can be adjusted for rider preference.

1. Remove the handlebar cover 1.

2. Loosen (do not remove) the four handlebar clamp bolts 2.

3. Adjust the handlebar to the desired height.

4. Be sure the handlebars do not contact the gas tank or any other part of the machine when turned fully to the left or right.

5. Tighten the front handlebar clamp bolts first, then tighten the rear bolts. Torque to 25 ft. lbs. (34 Nm).

6. Reinstall the handlebar cover. Tighten screws 3 to 3.5 ft. lbs. (4.7 Nm).

The camber and caster are non-adjustable.

The rear shock absorber spring is adjusted by rotating the adjuster 1 either clockwise or counter-clockwise to increase or decrease spring tension. Accessory springs are available through your authorized dealer.

Adjust throttle cable freeplay at the handlebar.

1. Slide the boots 1 off the inline cable adjuster sleeve 2. Loosen the adjuster locknut 3.

   

2. Turn the adjuster until 1/16" to 1/8" (1.5-3 mm) of freeplay is achieved at the thumb lever. While adjusting freeplay, be sure to flip the throttle lever back and forth several times.

3. Tighten the lock nut and slide the boots over the cable adjuster until they touch at the midpoint of the adjuster.

Your POLARIS ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 4,000 feet (1200 m) and temperatures above 15° F (-9° C). Refer to the specifications section for carburetor and jetting specifications.

Any jetting changes must be made only by an authorized POLARIS dealer or other qualified service facility.

Carburetor / Engine Idle RPM Adjustment

If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted.

1. Place the transmission in gear.

2. Lock the parking brake.

3. Start the engine and allow it to warm up for approximately five minutes.

4. Turn the carburetor idle screw in (clockwise) to raise RPM. Turn the screw out (counter-clockwise) to lower RPM.

This vehicle is delivered in a limited mode to have a maximum speed at or below 20 MPH (32 km/h). The vehicle contains a means for limiting the maximum speed to 20 MPH (32 km/h) and 30 MPH (48 km/h) or less. The maximum unrestricted speed capability is 38 MPH (61 km/h) or less.

The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the consumer's request, remove or adjust any speed limiting devices.

Your POLARIS ATV has an adjustable throttle limiting screw. Speed limiting devices may be adjusted/removed only by consumers when they determine that their child is capable of handling the additional speed.

Throttle Stop Speed Control System

The speed control system has two options for limiting speed. Adjusting the speed limit screw allows you to control vehicle speed between 0 and 30 MPH (48 km/h). This adjustment controls how far the throttle opens. To remove the speed limiting entirely and allow operation up to the maximum vehicle speed of 38 MPH (61 km/h), the speed limit bracket can be removed.

1. To adjust the speed limit screw 1, loosen the jam nut 2.

2. Turn the screw inward to reduce the speed. Turn the screw outward to increase speed up to the 30 MPH (48 km/h) maximum. The throttle lever will stop against the speed control bracket at the maximum setting.

3. Tighten the jam nut after adjusting.

4. To allow the vehicle to operate to the maximum of 38 MPH (61 km/h), remove the bracket fastener 3 on the throttle assembly and remove the bracket.

Bottom Views of Throttle Assembly
Adjusted Below Maximum
Adjusted at Maximum
Bracket Removed

POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. Laws and regulations in your jurisdiction may give extra protection. POLARIS further warrants that the spark arrester in this product will meet the efficiency requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.

This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. This warranty is transferable to another owner during the warranty period through a POLARIS dealer, or other qualified person, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage.

If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service.

In the Country where your product was purchased:

Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product.

Outside the Country where your product was purchased:

If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.

If you move:

If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage. You may also be required to obtain documentation from POLARIS in order to register your product in your new country. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle.

If you purchase from a private party:

If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins.

If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety recalls. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.

Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this website, if needed:

www.polaris.com/en-us/contact

Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

For questions call POLARIS Owner Connections:

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

To report a safety defect to Transport Canada, you may either fill out an online defect complaint form at their website:
English: http://www.tc.gc.ca/recalls
French: http://www.tc.gc.ca/rappels

Or contact their Defect Investigations and Recalls Division by calling toll-free 1-800-333-0510 (Canada) or 819-994-3328 (Ottawa-Gatineau area / International).

This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S. Environmental Protection Agency emission regulations. POLARIS warrants that the vehicle is free from defects in materials and workmanship that would cause it to fail to meet these regulations.

The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 3100 mi (5000 km) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 250 hours of engine operation, 1550 mi (2500 km) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that POLARIS provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.

This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions.

For exhaust emissions, emission-related components include any engine parts related to the following systems:

• Air-induction system

• Fuel system

• Ignition system

• Exhaust gas recirculation systems

The following parts are also considered emission-related components for exhaust emissions:

• After treatment devices

• Crankcase ventilation valves

• Sensors

• Electronic control units

The following parts are considered emission-related components for evaporative emissions:

• Fuel Tank

• Fuel Cap

• Fuel Line

• Fuel Line Fittings

• Clamps*

• Pressure Relief Valves*

• Control Valves*

• Control Solenoids*

• Electronic Controls*

• Vacuum Control Diaphragms*

• Control Cables*

• Control Linkages*

• Purge Valves

• Vapor Hoses

• Liquid/Vapor Separator

• Carbon Canister

• Canister Mounting Brackets

• Carburetor Purge Port Connector

*As related to the evaporative emission control system.

Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.

This limited warranty excludes failures not caused by a defect in material or workmanship. This limited warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use. This limited warranty also does not cover damage to any engine as a result of being structurally altered, or when the vehicle has been used in racing competition. This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of POLARIS.

Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.

Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle.

POLARIS also recommends POLARIS parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls. Tampering with emission controls is prohibited by federal law.

Certain POLARIS Off-Road Vehicles are available in 49-state and 50-state versions. Only the 50-state models are certified for sale in California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.

If you have any questions regarding your warranty rights and responsibilities, please contact POLARIS Customer Assistance:

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

Use the following chart to record periodic maintenance.