2022 Sportsman 110 Owner’s Manual

Dear Parents / Supervising Adults:

We believe young operators should have the opportunity to enjoy the POLARIS riding experience along with you. We've provided this owner’s manual to assist you and your children / young operators in learning about safe operation and care of your new ATV.

A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.

Never allow a child under the age of 16 to operate an ATV without adult supervision. Children differ in skills, physical abilities and judgement. Some children may not be able to operate an ATV safely. Permit continued use only if you determine that your child / young operator has the ability and maturity to operate the ATV safely.

For your child’s / young operator’s safety, be sure your child / young operator can reach and operate all ATV controls, including handlebars, brake levers, throttle lever and engine stop switch.

The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your child’s / young operator’s ATV are thoroughly inspected at specific intervals. Follow all of the instructions and recommendations in this manual.

Dear Young Operators:

Before you ride your new POLARIS ATV, there are some important things that you need to know. You must learn how to keep yourself and those around you safe while you’re riding. Your parents / supervising adult and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner’s manual. You must also take an ATV training course before you begin riding.

Ask your parents / supervising adult to explain anything you don’t understand and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think about at all times. Never drive your ATV alone. Always make sure an adult is watching you when you ride.

Drive safely and enjoy riding your new POLARIS ATV!

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

1 Vehicle Identification Number (VIN)

2 Engine Serial Number

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

ATV safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding the ATV to take a training course.

If you purchased a new POLARIS ATV in the United States, your dealer provided information about the authorized ATV RiderCourse℠ that is available to you and your eligible family members. This training is included in the purchase price of your ATV.

In addition, you were provided with printed material and a video or DVD that instructs operators on safe operating procedures. You should review this information with your child / young operators on a regular basis. Do not allow other children to ride this ATV unless they have read the manual, seen the instructional video or DVD and taken and completed an approved ATV safety training course.

If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse℠ for a fee. Call ATV Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.

If you purchased a POLARIS ATV outside the United States, please contact your dealer or local law enforcement agencies for information about safety training.

FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call the Consumer Product Safety Commission at 1-800-638-2772, or visit www.cpsc.gov, visit www.atvsafety.org, or call POLARIS at 1-800-342-3764.

Your POLARIS vehicle is designed to provide safe operation when used as directed.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved equipment and/or modifications have been added to the vehicle that increase speed or power.

Always wear the right kind of clothing and safety gear when riding your ATV.

• 1 A helmet

• 2 Eye protection

• 3 Long sleeve shirt

• 4 Gloves

• 5 Long pants

• 6 Over-the-ankle boots

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

PARENTS: POLARIS Youth ATVs are equipped with a speed control system, allowing adults to limit vehicle speed according to rider's skill and experience. More information on speed limiting functionality can be found in the Speed Control and Throttle system section. These units are not designed for adult use. Serious vehicle damage may occur if maximum rider weight capacity is exceeded. See vehicle specifications on Outlaw 110 for your ATV’s weight capacity.

YOUNG RIDERS: Before riding your new POLARIS ATV, there are important things you need to know. Safety is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself, and those around you, safe while you ride.

Before an adult starts the engine for you for the first time, let's learn about the controls on your new ATV.

• 1 Engine Stop Switch: When the engine is running, push this button down to shut the engine off quickly. The button must be in the up—position before you can start the engine again.

• 2 Horn Button: Press the horn button to sound the horn.

• 3 Throttle Control: Press the throttle lever with your thumb when you want your ATV to move forward. Always be sure the throttle control does not stick before you drive your ATV. Read more about this on Pre-Ride Check.

• 4 Shift Lever: The shift lever is on the right side of the ATV. Read about how to use the shift lever on Shift Lever

• 5 Gas Cap: The gas cap must be removed when an adult puts gas in your ATV. Never take off the gas cap. Make sure it is closed tightly.

• 6 Seat Latch: The seat latch is under the left edge of the seat. Reach under the left rear fender and pull back on the latch to remove the seat. To replace the seat, set it in place and push down on the seat above the latch. Always make sure the seat is locked in place before riding.

Brake Levers: Squeeze the brake levers toward the handlebar to slow down or stop the ATV. Always squeeze both brake levers at the same time.

• The left lever 7 controls the rear brake.

• The right lever 9 controls the front brake.

• 8 Start Button: (shown above) Use this button to start the engine when you’re ready to drive.

Ignition Switch - The ignition switch key must be turned on before pushing the start button. You can also use this key to turn off the engine.

Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive. If you fall off your ATV, the tether strap will pull away from the switch and the engine will stop.

Outlaw

• Ignition Switch 10

• Tether Switch 11

Sportsman

• Ignition Switch 12

• Tether Switch 13

Let’s review the three ways to stop the engine of your ATV.

1. Push the engine stop switch down.

2. Pull the tether strap off the ATV.

3. Turn the key off.

We’re almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an adult help you check some things on your ATV before starting it. Let’s learn about these things now.

1. Make sure the throttle doesn’t stick. Check this by pushing the throttle lever toward the handlebar and then letting go. The lever should come right back to where it was before you pushed it. If it comes back slowly or stays close to the handlebar, the ATV has a sticky throttle. This means that something is wrong or broken and must be fixed before you can ride your ATV safely.

1. Make sure the brakes don’t stick. Check the brake levers by squeezing them toward the handlebar and then letting go. They should come right back to where they were before you squeezed. If they go back slowly or stay close to the handlebar, your ATV has sticky brakes. They must be fixed before you can ride your ATV safely.

1. Have an adult check to see if your ATV needs more gas. Children must never add their own gasoline. This must always be done by an adult. Before anyone adds gasoline to your ATV they must read the instructions and warnings in the Safety Labels and Locations section of this manual.

1. Make sure seat is secure. If you used the storage area under the seat, make sure the seat is secured in place.

2. Check the oil. Have an adult check the engine oil level when the engine is cold. When the engine has been running for awhile, it is very hot and can burn your skin, if touched. Children must never check the oil alone. An adult should always be responsible for keeping gas and oil levels at full marks.

3. Check all engine stop methods. Perform this last check with the engine running. You must verify that all three ways to shut off the engine of your ATV are working properly. Do you remember what they are? If you can’t remember the three ways to stop the engine, go back to the Know Your ATV section and review. Have an adult help you start the engine. Practice stopping the engine all three ways.

Now you’re ready to learn about riding your POLARIS ATV. There are some things you can do and some things you must never do. Rules are very important when you’re driving an ATV. Adults have riding rules, too. Rules help keep us safe when we ride.

Riding Gear

NOTE

Always wear proper clothing and safety gear when riding your ATV.

Helmet: Your helmet is very important for safe riding. Helmets prevent severe head injuries.

Eye Protection: Always wear shatterproof goggles or helmet face shield. Always keep them clean so you can see where you’re driving.

Gloves: Wear gloves to protect your hands from sun and wind. Gloves also protect your hands from possible scrapes and scratches.

Boots: Wear sturdy over-the-ankle boots to keep feet dry. Boots protect your feet and ankles from possible scrapes and scratches.

Clothing: Make sure your clothing fits properly. If too small, it could keep you from moving easily when shifting your weight. If too big, it could hang down and get caught in your ATV’s moving parts. Wear long sleeves and long pants to protect arms and legs from injury.

Rules to Remember

• Always attach the tether strap to your right wrist and to the ATV before riding.

• Always know where you’re going to drive before you start your ATV. Make sure your ATV’s surrounding area is safe.

• Your ATV is designed for one rider. Never carry a passenger. A passenger will make the ATV harder to drive. You could lose control and hurt yourself and your passenger.

• Always remain seated while driving your ATV.. Keep both hands on the handlebars and both feet on the footrests.

• Always be alert and pay attention to where you’re driving. Pay attention to other drivers, and take more care around them because you cannot predict what they’re going to do.

• Never follow another ATV too closely. You need plenty of time and space to stop your ATV.

• Never tow or pull an object behind the ATV.

• Never ride without adult supervision. An adult should always be watching in case you need help. Always drive within the sight of an adult.

• Never ride on public trails.

• Never ride your ATV on roads or over railroad tracks. Your ATV makes noise that may prevent you from hearing cars, trucks or trains that may be coming toward you.

• Never ride at night. Your ATV is not equipped with lights that are safe for driving in the dark.

• Learn where lakes, rivers, ponds and ditches are located in your driving area. Stay away from them.

• Never ride on frozen water. Driving on ice could result in serious injury or death. All ice can be dangerous!

• Only ride your ATV in safe areas where you have permission to drive. Be careful of things around you.

• Always be a polite driver. (Don’t drive through the flower garden or over the little trees you planted!).

• Always do your best to help take care of nature.

Respect your ATV.

Respect your environment.

You will earn the respect of everyone.

Enjoy riding your new POLARIS ATV!

The throttle lever is located on the right handlebar. Press the throttle lever 1 toward the handlebar to increase engine speed and vehicle movement. Engine speed returns to idle when the lever is released.

This ATV is equipped with a throttle release switch, which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the lever, engine speed will be limited to idle speed.

To change gears, stop the ATV. With the engine idling, move the lever to the desired gear. Do not try to shift gears with engine speed above idle or while the ATV is moving.

Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer or other qualified person if you experience any shifting problems.

Shift Pattern

F: Forward Gear

N: Neutral

R: Reverse

NOTICE

Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift when the vehicle is stationary and the engine is at idle.

Squeeze both brake levers toward the handlebar at the same time to apply the brakes. The left lever controls the rear brakes 1. The right lever controls the front brakes 2.

Polaris Youth ATVs are not equipped with lights designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only. Do not operate this ATV on streets or highways.

Outlaw

Sportsman

Gas Cap

The fuel tank filler cap 1 is located directly below the handlebars.

Use unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Non-ethanol fuel is recommended.

Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

Refer to the Specifications chapter for fuel tank capacity.

The break-in period for your new Polaris vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline.

No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. Perform the following procedures carefully.

1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline.

2. Check the oil level. See Oil Check. Add the recommended oil as needed to maintain the oil level in the safe operating range.

3. Drive slowly at first. Select an open area that allows room to familiarize yourself with operation and handling.

4. Vary throttle positions. Do not operate at sustained idle.

5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See Pre-Ride Inspection.

1. Complete the recommended safety training before operating this vehicle. See Safety Training.

2. Do not allow anyone under age 10 to operate the vehicle.

3. Never carry a passenger on this ATV.

4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. Never allow a child to handle gasoline.

5. Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, accessories and loads on the racks (if equipped). The combined weight of these items must not exceed the maximum weight capacity.

6. Ride this vehicle only in areas permitted by a supervising adult. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.

7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. DO NOT attempt to do power slides, “donuts”, jumps or other driving stunts. Keep both hands on the steering wheel at all times.

8. Never consume alcohol or drugs before or while operating this vehicle.

9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.

10. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.

11. Never operate the vehicle on a frozen body of water.

12. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

13. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.

Follow the steps below for proper engine start procedure:

1. Shift the transmission to neutral.

2. Lock the parking brake.

3. Sit on the vehicle. Attach the tether strap to the ATV and to your wrist.

4. Push the engine stop switch up to the ON position.

5. Turn the ignition key to ON.

6. Squeeze the rear brake lever and press the start button. The rear brake lever must be engaged or the engine won’t start.

7. Do not press the throttle while starting the engine. Activate the starter for a maximum of five seconds, releasing the button when the engine starts. If it doesn’t start, release the starter, wait five seconds, then activate for another five seconds. Repeat until the engine starts.

1. Release the throttle completely.

2. Apply the brakes until the vehicle stops moving.

3. Shift the transmission to neutral.

4. Stop the engine. There are three ways to stop the engine:

   • Turn the key off.

   • Push the engine stop switch down.

   • Pull the tether strap off the ATV.

5. Lock the parking brake.

6. To avoid draining the battery, always turn the key to the OFF position when the engine is not running.

1. Sit upright with both feet on the footrests and both hands on the handlebars.

2. Shift the transmission to neutral.

3. Start the engine and allow it to warm up.

4. Check your surroundings and determine your path of travel.

5. Squeeze the left brake lever.

6. Shift the transmission to the desired gear.

7. Slowly release the brake lever.

8. Slowly press the throttle with your right thumb and begin driving.

9. Drive slowly at first. Practice turning and using the throttle and brakes on level surfaces.

Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.

To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly.

Practice making turns at slow speeds.

Follow these precautions when operating in reverse:

1. Always check for obstacles or people behind the vehicle.

2. Always avoid backing downhill.

3. Back slowly.

4. Apply the brakes lightly for stopping.

5. Avoid turning at sharp angles.

6. Never open the throttle suddenly.

Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions:

1. Drive straight uphill.

2. Avoid steep hills (15° maximum).

3. Always check the terrain carefully before ascending any hill.

4. Never climb hills with excessively slippery or loose surfaces.

5. Keep both feet on the footrests.

6. Shift body weight uphill.

7. Proceed at a steady rate of speed and throttle opening. Opening the throttle suddenly could cause the ATV to flip over backwards.

8. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

9. Remain alert and be prepared to take emergency action. This may include quick dismounting of the vehicle.

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a sidehill is unavoidable, follow these precautions:

1. Slow down.

2. Lean into the hill, transferring your upper body weight uphill while keeping your feet on the footrests.

3. If the vehicle begins to slide or tip, quickly turn the front wheel downhill, if possible, or dismount on the uphill side immediately!

When driving downhill, follow these precautions:

1. Avoid steep hills (15° maximum).

2. Shift body weight uphill. Transfer your weight to the rear of the vehicle.

3. Drive straight downhill.

4. Slow down. Excessive speed when traveling downhill can cause loss of control.

5. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing.

If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.

1. Stop the vehicle and lock the parking brake while keeping body weight uphill.

2. Shift the transmission to neutral.

1. Shut off the engine.

2. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.

3. Staying uphill of the ATV, turn the handlebars full left.

4. While holding the brake, release the parking brake lock and slowly release the brake, allowing the ATV to roll around to your right until it’s pointing across the hill or slightly downward.

5. Lock the parking brake and remount the ATV from the uphill side, keeping body weight uphill.

6. Restart the engine.

7. Squeeze the rear brake lever.

8. Shift the transmission to forward gear.

9. Release the parking brake and drive slowly, controlling speed with the rear brake, until the ATV is on more level ground.

Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions:

1. Stop the engine.

2. Lock the parking brake.

3. Always block the rear wheels on the downhill side as shown in the illustration.

Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions:

1. Do not operate on excessively rough, slippery or loose terrain.

2. Slow down when entering slippery areas.

3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

4. Never apply the brakes during a skid. Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward.

Follow these precautions when operating over obstacles:

1. Always check for obstacles before operating in a new area.

2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

4. Never attempt to operate over large obstacles, such as rocks or fallen trees.

Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of the footrests. Follow these precautions when operating through water:

1. Determine water depth and current before entering water.

2. If crossing a stream, choose a crossing where both banks have gradual inclines.

3. Avoid operating through deep or fast-flowing water.

4. After driving through water, dry the brakes by applying light pressure to the levers (while moving) until braking action is normal. If you do not perform this procedure, your brakes may be ineffective.

The SPORTSMAN was designed with racks to carry small loads. Read and follow all of the instructions for hauling cargo on the following pages.

Never carry cargo on the OUTLAW.

Engine exempt from NRMM pollutant emissions Regulation (EU) 2016/1628.

Engine used in reduced-scale vehicle model for recreational purposes, net power < 19 kW.

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements.

Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1a. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are subject to monetary penalties. Federal regulations can be viewed online at https://ecfr.federalregister.gov/current/title-43/subtitle-B/chapter-I/part-420.

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).

This spark ignition system complies with Canadian ICES-002.

This vehicle complies with the EMC requirements of UN ECE Regulation 10.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997.

Uncertainty of decibel levels: 3dB.

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by federal law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual. Careful periodic maintenance will help keep your vehicle in safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.

To help you perform routine maintenance, a tool kit 1 is provided in the storage compartment under the seat. Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour.

Vehicles subjected to severe use must be inspected and serviced more frequently.

Record maintenance and service in the Maintenance Log beginning on Maintenance Log.

Perform these procedures more often for vehicles subjected to severe use.

1 Grease Points

Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning on Maintenance Chart. Polaris recommends the use of AGL Gearcase Lubricant & Transmission Fluid for this vehicle.

Fluid Check

The fill plug 1 is located on the rear of the gearcase. The drain plug 2 is located on the bottom of the gearcase. Access the fill plug through the left rear wheel well. Maintain the fluid level at the bottom of the fill plug hole threads.

1. Position vehicle on a level surface.

2. Remove fill plug.

3. View oil level through the fill hole.

4. Add recommended fluid as needed.

5. Reinsert the fill plug.

Fluid Change

1. Position vehicle on a level surface.

2. Remove fill plug.

3. Place a drain pan under the drain plug.

4. Remove the drain plug. Allow the fluid to drain completely.

5. Clean the drain plug.

6. Reinstall the drain plug with a new o-ring. Torque to 14 ft. lbs. (19 Nm).

7. Add recommended oil. Maintain oil level at the bottom of the fill plug hole threads.

8. Reinsert fill plug.

9. Check for leaks.

10. Discard used fluid properly.

Gearcase Capacity
Outlaw 110	11.8 oz. (350 ml)
Sportsman 110	11.8 oz. (350 ml)

Have your dealer or other qualified person check the ATV cylinder head for proper torque at first service — or after 25 hours.

1. Move the vehicle to dry land or, at minimum, to water below the footrests.

2. Check the air box for any water and dry if water is present.

3. Remove the spark plug.

4. Turn the engine over several times using the electric start.

5. Dry the spark plug and reinstall it, or install a new plug.

6. Attempt to start the engine. If necessary, repeat the drying procedure.

7. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service.

8. If water has been ingested into the transmission follow the procedure on Constant Variable Transmission (CVT) System for drying the CVT.

Spark Plug Gap/Torque

Refer to the specifications section beginning on Outlaw 110 for spark plug and gap specifications.

NOTICE

Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color. Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent.

WARNING

A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection.

Spark Plug Condition

Normal Plug

TIP

The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments.

Wet Fouled Plug

The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil, use of non-recommended injection oil or incorrect throttle body adjustments.

Spark Plug Removal and Replacement

1. Remove the spark plug cap.

2. Using the spark plug wrench provided in the tool kit, remove the plug by rotating it counter-clockwise.

3. Reverse the procedure for spark plug installation. Torque to 14 ft. lbs. (19 Nm).

CVT Drying

There may be some instances when water is accidently ingested into the CVT system. Use the following instructions to dry it out before operating. The drain plug is located on the bottom of the CVT cover.

1. Remove the drain plug. Allow the water to drain. Reinstall the drain plug.

2. Shift the transmission to neutral. Set the parking brake.

3. Start the engine. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds.

4. Allow the engine RPM to settle to idle speed.

5. Test for belt slippage. If the belt slips, repeat the process.

6. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist.

NOTICE

Exposure to salt water will cause corrosion to metal components. If your vehicle is operated in salt water areas, rinse it off frequently with fresh water.

To remove accumulated carbon, clean the spark arrester at the intervals recommended in the Periodic Maintenance Chart section.

1. Remove the six bolts and remove the arrester from the end of the muffler.

2. Use a non-synthetic brush to clean the arrester screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air.

3. Inspect the screen for wear and damage. Replace the arrester if damage is found.

4. Reinstall the arrester.

5. Torque the bolts to 7 ft. lbs. (9.5 Nm).

1 Arrester Screen

Check (measure) the freeplay of the front and rear brakes at the intervals recommended in the Periodic Maintenance Chart beginning on Periodic Maintenance. If the freeplay isn’t at specification, adjust the freeplay as outlined on the following pages.

Recommended toe alignment is 1/8" to 1/4" (3-6 mm) toe out. Check using the procedure below.

1. Position the vehicle on a level surface.

2. Place the handlebars in a straight-ahead position.

3. Tie a length of string between two stands. Position the stands so that the string is flush with the side of the rear tire. If available, you may use a long straightedge instead of string.

4. Measure the distance from the string to the rim at the front (1) and rear (2) of the front rim. The rear measurement should be 1/16"-1/8" (2-3 mm) more than the front measurement on each side of the vehicle to obtain the recommended 1/8" to 1/4" (3-6 mm) toe out alignment.

5. Repeat the measurement procedure on the other side of the vehicle.

6. If you discover improper alignment, see your POLARIS dealer for service.

Check the steering assembly periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer or other qualified service facility before operating the vehicle.

The camber and caster are non-adjustable.

The front and rear shock absorber springs are adjustable to increase or decrease spring tension. Rotate the adjuster 1 either clockwise or counter-clockwise to make adjustments.

Always change the air filter at the intervals outlined in the Periodic Maintenance Chart section.

1. Remove the seat. See Know Your ATV.

2. Release the air box cover spring clips and remove the cover.

3. Remove the foam air filter. Wash the foam filter in warm soapy water, then rinse and let dry. If the filter is damaged, install a new foam filter.

4. Apply a commercially available foam filter lubricant to the foam filter.

5. Clean away any oil or sediments in the air box.

6. Reinstall the filter and air box cover. Secure the clips.

7. Reinstall the seat.

1 Clips

2 Cover

3 Foam Filter

4 Support Screen

The handlebars can be adjusted for rider preference.

1. Remove the pod to access the handlebar bolts 1. Loosen the four bolts.

1. Adjust the handlebar to the desired height. Be sure the handlebars do not hit the gas tank or any other part of the vehicle when turned fully to the left or right.

2. Lightly tighten each bolt equally to prevent uneven gaps in the block. Torque the bolts to 7.3 ft. lbs. (10 Nm).

The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery.

Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly to reduce oxidation and excessive power consumption.

Exterior

Make necessary repairs and clean the vehicle as recommended. See Washing the Vehicle.

Battery Storage

Remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge.

Stabilize the Fuel

1. Fill the fuel tank with the recommended fuel.

2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

3. Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system.

Fog the Engine

1. Treat the fuel system with Polaris Carbon Clean. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.

2. Remove the spark plug and add 2-3 tablespoons of engine oil. To access the plug hole, use a section of clear 1/4” hose and a small plastic squeeze bottle filled with the pre-measured amount of oil.

3. Reinstall the spark plug. Torque to specification. See Spark Plugs.

4. Apply dielectric grease to the inside of the spark plug cap. Do not reinstall the cap onto the plug at this step.

5. Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil.

6. If Polaris fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.

7. Reinstall the spark plug cap to the spark plug.

Engine Oil

Change the oil. See Oil Change.

Air Filter / Air Box

Inspect and clean (or replace) the pre-cleaner and air filter. Clean the air box. Drain the sediment tube.

Fluid Levels

Inspect fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on Maintenance Chart.

• Transmission Oil

• Engine Oil

Lubricate

Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on Maintenance Chart.

Storage Area / Covers

1. Make sure tire pressure is at specification.

2. Using suitable supports under the frame, raise the vehicle slightly so that the tires are not touching the ground.

3. Be sure the storage area is well ventilated.

4. Cover the vehicle with an appropriate cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.

1. Stop the engine. Place the transmission in gear. Lock the parking brake.

2. Secure the fuel cap, oil cap and seat.

   NOTICE

   Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope. The rack, bumper or handlebars do not offer enough support for tie-down while transporting. For high-speed trailering, it is recommended to remove the safety flag.

   

3. Wrap the front tie strap through the frame tubes (not through the bumper tubes), or attach a tie-down hook around each of the tubes.

   

4. Wrap the rear tie strap around the grab bar.

   

POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. Laws and regulations in your jurisdiction may give extra protection. POLARIS further warrants that the spark arrester in this product will meet the efficiency requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.

This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. This warranty is transferable to another owner during the warranty period through a POLARIS dealer, or other qualified person, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage.

If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service.

In the Country where your product was purchased:

Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product.

Outside the Country where your product was purchased:

If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.

If you move:

If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage. You may also be required to obtain documentation from POLARIS in order to register your product in your new country. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle.

If you purchase from a private party:

If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins.

If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety recalls. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.

Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this website, if needed:

www.polaris.com/en-us/contact

Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

For questions call POLARIS Owner Connections:

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

To report a safety defect to Transport Canada, you may either fill out an online defect complaint form at their website:
English: http://www.tc.gc.ca/recalls
French: http://www.tc.gc.ca/rappels

Or contact their Defect Investigations and Recalls Division by calling toll-free 1-800-333-0510 (Canada) or 819-994-3328 (Ottawa-Gatineau area / International).

This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S. Environmental Protection Agency emission regulations. POLARIS warrants that the vehicle is free from defects in materials and workmanship that would cause it to fail to meet these regulations.

The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 3100 mi (5000 km) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 250 hours of engine operation, 1550 mi (2500 km) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that POLARIS provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.

This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions.

For exhaust emissions, emission-related components include any engine parts related to the following systems:

• Air-induction system

• Fuel system

• Ignition system

• Exhaust gas recirculation systems

The following parts are also considered emission-related components for exhaust emissions:

• After treatment devices

• Crankcase ventilation valves

• Sensors

• Electronic control units

The following parts are considered emission-related components for evaporative emissions:

• Fuel Tank

• Fuel Cap

• Fuel Line

• Fuel Line Fittings

• Clamps*

• Pressure Relief Valves*

• Control Valves*

• Control Solenoids*

• Electronic Controls*

• Vacuum Control Diaphragms*

• Control Cables*

• Control Linkages*

• Purge Valves

• Vapor Hoses

• Liquid/Vapor Separator

• Carbon Canister

• Canister Mounting Brackets

• Carburetor Purge Port Connector

*As related to the evaporative emission control system.

Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.

This limited warranty excludes failures not caused by a defect in material or workmanship. This limited warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use. This limited warranty also does not cover damage to any engine as a result of being structurally altered, or when the vehicle has been used in racing competition. This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of POLARIS.

Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.

Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle.

POLARIS also recommends POLARIS parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls. Tampering with emission controls is prohibited by federal law.

Certain POLARIS Off-Road Vehicles are available in 49-state and 50-state versions. Only the 50-state models are certified for sale in California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.

The California evaporative emissions control system limited warranty statement below applies to your Off Highway Recreational Vehicle in California if the vehicle is equipped with an evaporative emission control system and is labeled with a Vehicle Evaporative Emissions Control Information label indicating that the vehicle conforms to California evaporative emissions regulations applicable to new off-road sport vehicles, all-terrain vehicles, or off-road utility vehicles. These vehicles are referred to as “OHRV-EVAP” below.

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Polaris Industries Inc. is pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards. Polaris must warrant the emission control system on your OHRV-EVAP for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your OHRV-EVAP.

Your emission control system may include parts such as the carburetor or fuel injection system, fuel tank, fuel hoses, carbon canister, engine computer and Evaporative Emissions Control System parts listed in the U.S.A. EPA Emissions Limited Warranty. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, Polaris will repair your OHRV-EVAP at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

For model year 2018 and newer OHRV-EVAP models.

For 30 months, or 2500 miles, or 250 hours, whichever comes first, except for evaporative components over the OHRV high-priced warranty value, which is covered for 60 months, or 5000 miles, or 500 hours, whichever comes first. If any emission-related part on your OHRV-EVAP is defective, the part will be repaired or replaced by Polaris.

OWNER'S WARRANTY RESPONSIBILITIES:

As the OHRV-EVAP owner, you are responsible for the performance of the required maintenance listed in your owner's manual. Polaris recommends that you retain all receipts covering maintenance on your OHRV-EVAP, but Polaris cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of a scheduled maintenance.

As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

As an OHRV-EVAP owner, you should also be aware that Polaris may deny you warranty coverage if your OHRV-EVAP or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

ADD-ON OR MODIFIED PARTS

An add-on or modified part must be compliant with applicable CARB emission control standards. A violation of this requirement is punishable by civil and/or criminal punishment.

If you have any questions regarding your warranty rights and responsibilities, you should contact Polaris Customer Assistance at 1-800-POLARIS (1-800-765-2747) or the California Air Resources Board at 9528 Telstar Avenue, El Monte, CA 91731.

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

Use the following chart to record periodic maintenance.