Transmission (Main Gearcase)

Always check and change the transmission oil at the intervals outlined in the POLARIS Maintenance Schedule beginning on Polaris Maintenance Schedule - Pro XD Mid-Size Gas / Crew. Maintain the oil level even with the bottom thread of the fill plug hole.

Refer to Gearcase Specification Chart for recommended lubricants, capacities and torque specifications. See Product Information for the part numbers of POLARIS products.

Fluid Check

The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug 1.

  3. Check the fluid level.

  4. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  5. Reinstall the fill plug. Torque to specification.

Fluid Change

The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate.

  1. Remove the fill plug.

  2. Place a drain pan under the drain plug 2.

  3. Remove the drain plug. Allow the fluid to drain completely.

  4. Clean and reinstall the drain plug.

  5. Inspect the O-ring. Replace if damaged.

  6. Torque drain plug to specification.

  7. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  8. Reinstall the fill plug. Torque to specification.

  9. Check for leaks. Discard used fluid properly.