IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2023 RZR Trail Owner’s Manual

P/N 9940913

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc.

Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. WALKER EVANS RACING® is a registered trademark of Walker Evans Enterprises Incorporated. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK LLC. Google Play® is a registered trademark of Google, Inc. Apple® is a registered trademark of Apple Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. OSHA® is a registered trademark of the Occupational Safety and Health Administration, U.S. Dept. of Labor. FOX® is a registered trademark of Fox Factory Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. exFAT® is a registered trademark of Microsoft Corporation. ANSI® is a registered trademark of American National Standards Institute, Inc. Sachs® is a registered trademark of ZF Friedrichshafen AG.

Copyright Information

Copyright 2022 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

i 2023 RZR Trail Owner’s Manual
ii Welcome
iii Safety Symbols and Signal Words
Table Of Contents
Chapter 1: Introduction
- 1.1.1: Tools for Safe Riding
- 1.1.2: Vehicle Testing
- 1.1.3: Vehicle Identification Numbers
Chapter 2: Safety
- 2.2.1: Owner Requirements
- 2.2.2: Driver and Passenger Qualifications
- 2.2.3: Prepare Vehicle for the Ride
- 2.2.4: Prepare Yourself, Passengers, and Cargo for the Ride
- 2.2.5: Driving Guidelines
- 2.2.6: Towing a RZR
  - 2.2.6.1: Towing Loads
- 2.2.7: Trailering Safety
  - 2.2.7.1: Transporting the Vehicle
- 2.2.8: Safety Labels and Locations
  - 2.2.8.1: Proper Use Warning
  - 2.2.8.2: Riders Warning
  - 2.2.8.3: Payload Warning
  - 2.2.8.4: Seat Belt Warning
  - 2.2.8.5: Fuel Transport Warning
  - 2.2.8.6: Drive Responsibly Warning
  - 2.2.8.7: Belt Debris Warning
  - 2.2.8.8: Air Box and Intake Duct Cautions
  - 2.2.8.9: Load / Passenger / Tire Pressure Warning
Chapter 3: Features and Controls
- 3.3.1: Component Locations
- 3.3.2: Switches
  - 3.3.2.1: Ignition Switch
  - 3.3.2.2: All Wheel Drive (AWD) Switch
  - 3.3.2.3: Headlight Switch
- 3.3.3: Electronic Power Steering (EPS)
- 3.3.4: Auxiliary Outlet
- 3.3.5: Steering Wheel
- 3.3.6: Seats
- 3.3.7: Fuel Cap
- 3.3.8: Cab Doors
- 3.3.9: Hood
- 3.3.10: Rollover Protective Structure (ROPS)
- 3.3.11: Brake and Throttle Pedals
- 3.3.12: Trailer Receiver Hitch Bracket
- 3.3.13: Gear Selector
- 3.3.14: Service Access Panels
- 3.3.15: Passenger Hand Hold
- 3.3.16: Seat Belts
  - 3.3.16.1: 3-Point Seat Belt
  - 3.3.16.2: Seat Belt Inspection
  - 3.3.16.3: Seat Belt Height Adjuster (if equipped)
- 3.3.17: All Wheel Drive (AWD) System
  - 3.3.17.1: Engaging AWD
  - 3.3.17.2: Disengaging AWD
  - 3.3.17.3: Locking/Unlocking the Rear Differential (if equipped)
- 3.3.18: Instrument Cluster
  - 3.3.18.1: Speedometer
  - 3.3.18.2: Tachometer
  - 3.3.18.3: Mode and Toggle Buttons
  - 3.3.18.4: Mode Information Displays
  - 3.3.18.5: Indicator Lamps
- 3.3.19: Rider Information Center
  - 3.3.19.1: Pin Activated Security System (if equipped)
  - 3.3.19.2: Accessing Menus and Options
    - 3.3.19.2.1: Gauge Settings Menu
    - 3.3.19.2.2: Backlight Color
    - 3.3.19.2.3: Backlight Brightness
    - 3.3.19.2.4: Clock
    - 3.3.19.2.5: Display Units (Standard/Metric)
    - 3.3.19.2.6: Trip Meter
    - 3.3.19.2.7: Trip Time
    - 3.3.19.2.8: Programmable Service Interval
  - 3.3.19.3: Engine Error Codes
Chapter 4: Ride Command Display (if equipped)
- 4.4.1: Before you Ride
- 4.4.2: Near-field Communication (NFC)
  (if equipped)
- 4.4.3: Radio Compliance Statements
- 4.4.4: Device Operating Requirements
- 4.4.5: Overview
- 4.4.6: Ride Command Buttons
- 4.4.7: Pin Activated Security System (P.A.S.S.) (if equipped) — Ride Command
- 4.4.8: Driveline Mode
- 4.4.9: Gauge Screens
- 4.4.10: Settings
- 4.4.11: Gauge View Mode
- 4.4.12: Display Mode
- 4.4.13: Icon Bar
- 4.4.14: Update Software
- 4.4.15: Update Maps
- 4.4.16: USB Hardware
Chapter 5: Operation
- 5.5.1: Vehicle Break-in
  - 5.5.1.1: Engine and Drivetrain Break-in
  - 5.5.1.2: Brake System Break-in
  - 5.5.1.3: PVT Break-in (Clutches / Belt)
- 5.5.2: Operating Guidelines
  - 5.5.2.1: Starting the Engine
  - 5.5.2.2: Braking
  - 5.5.2.3: Driving in Reverse
  - 5.5.2.4: Stopping the Engine and Parking the Vehicle
Chapter 6: Emission Control Systems
- 6.6.1: Noise Emission Control System
- 6.6.2: Operation on Public Lands in the U.S.A.
- 6.6.3: Crankcase Emission Control System
- 6.6.4: Exhaust Emission Control System
- 6.6.5: Electromagnetic Interference
Chapter 7: Maintenance
- 7.7.1: Periodic Maintenance Chart
  - 7.7.1.1: Severe Use Definition
  - 7.7.1.2: Polaris Maintenance Schedule
- 7.7.2: Lubrication Recommendations
- 7.7.3: Engine Oil
  - 7.7.3.1: Oil Recommendations
  - 7.7.3.2: Oil Check
  - 7.7.3.3: Oil and Filter Change
- 7.7.4: Transmission (Main Gearcase)
  - 7.7.4.1: Fluid Check
  - 7.7.4.2: Fluid Change
- 7.7.5: Demand Drive Unit (Front Gearcase)
  - 7.7.5.1: Demand Drive Fluid Check
  - 7.7.5.2: Demand Drive Fluid Change
- 7.7.6: Gearcase Specification Chart
- 7.7.7: Spark Plugs
  - 7.7.7.1: Spark Plug Gap / Torque
  - 7.7.7.2: Spark Plug Removal and Replacement
  - 7.7.7.3: Spark Plug Condition
- 7.7.8: Fuse / Relay Center
- 7.7.9: Cooling System
  - 7.7.9.1: Adding or Changing Coolant
  - 7.7.9.2: Radiators and Cooling Fan
  - 7.7.9.3: Radiator Coolant Level / Changing Coolant
  - 7.7.9.4: Overflow Bottle Coolant Level
- 7.7.10: POLARIS Variable Transmission (PVT) System
  - 7.7.10.1: Belt Replacement / Debris Removal
  - 7.7.10.2: PVT Drying
- 7.7.11: Filter Systems
  - 7.7.11.1: Air Filter
  - 7.7.11.2: Spark Arrester
- 7.7.12: Brakes
  - 7.7.12.1: Brake Fluid
  - 7.7.12.2: Brake Inspection
- 7.7.13: Suspension Settings
  - 7.7.13.1: Sachs® Shocks (if equipped)
  - 7.7.13.2: FOX® Shocks (if equipped)
  - 7.7.13.3: FOX® Shock Compression Adjustment
    (if equipped)
- 7.7.14: Tires
  - 7.7.14.1: Tire Tread Depth
  - 7.7.14.2: Axle and Wheel Nut Torque Specifications
  - 7.7.14.3: Wheel Removal
  - 7.7.14.4: Wheel Installation
- 7.7.15: Lights
  - 7.7.15.1: Taillight / Brake Light / Turn Signal Lamp Replacement
  - 7.7.15.2: Headlight Replacement
  - 7.7.15.3: Headlight Beam Adjustment
- 7.7.16: Vehicle Immersion
- 7.7.17: Steering Wheel Inspection
- 7.7.18: Battery
  - 7.7.18.1: Battery Removal
  - 7.7.18.2: Battery Installation
  - 7.7.18.3: Battery Maintenance and Charging
- 7.7.19: Cleaning and Storage
  - 7.7.19.1: Washing the Vehicle
    - 7.7.19.1.1: Washing Tips
  - 7.7.19.2: Polishing the Vehicle
  - 7.7.19.3: Storage Tips
Chapter 8: Specifications
- 8.8.1: Output Gear Ratios
- 8.8.2: RZR Trail
Chapter 9: Polaris Products
- 9.9.1: Lubricants / Service Products
Chapter 10: Troubleshooting
- 10.10.1: Drive Belt Wear / Burn
- 10.10.2: Engine Doesn’t Turn Over
- 10.10.3: Engine Turns Over, Fails to Start
- 10.10.4: Engine Backfires
- 10.10.5: Engine Pings or Knocks
- 10.10.6: Engine Runs Irregularly, Stalls, or Misfires
- 10.10.7: Engine Stops or Loses Power
Chapter 11: Warranty
- 11.11.1: Limited Warranty
- 11.11.2: Registration
- 11.11.3: Warranty Coverage and Exclusions
- 11.11.4: How To Obtain Warranty Service
- 11.11.5: Exported Products
- 11.11.6: Notice
- 11.11.7: U.S.A. EPA Emissions Limited Warranty
- 11.11.8: California Residents
Chapter 12: Maintenance Log
- 12.12.1: Maintenance Log