Maintenance Chart Key
| Symbol | Description |
|---|---|
| XU |
Perform these procedures more often for vehicles subjected to severe use. |
| D |
Have an authorized POLARIS dealer or other qualified person perform these services. |
WARNING
Improperly performing the procedures marked with
a D could result in component failure and lead to serious injury
or death. Have an authorized POLARIS dealer or other qualified person
perform these services.
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
| Item | Maintenance Interval (whichever comes first) |
Remarks | |||
|---|---|---|---|---|---|
| Hours | CLNDR | Miles (KM) | |||
| Steering | - | Pre-Ride | - | Make adjustments as needed. See the steps in the Pre-Ride Checklist section. | |
| Front-suspension | - | Pre-Ride | - | ||
| Rear-suspension | - | Pre-Ride | - | ||
| Tires | - | Pre-Ride | - | ||
| Brake fluid level | - | Pre-Ride | - | ||
| Brake pedal travel | - | Pre-Ride | - | ||
| Brake systems | - | Pre-Ride | - | ||
| Wheels /fasteners | - | Pre-Ride | - | ||
| Frame fasteners | - | Pre-Ride | - | ||
| Engine Oil Level | - | Pre-Ride | - | ||
| PVT intake screen | - | Daily | - | Inspect; clean often | |
| Coolant | - | Daily | - | Check level | |
| XU | Power steering unit (if equipped) | - | Daily | - | Inspect daily; clean often |
| Head lamp / tail lamp | - | Daily | - | Verify proper operation | |
| XU | Air filter | - | Weekly | - | Inspect; replace as needed |
|
XU
D |
Brake pad wear | 10 H | Monthly | 100 (160) | Inspect periodically |
| Battery | 25 H | Monthly | 200 (320) | Check terminals; clean; test | |
| Fuel System | 25 H | Monthly | 200 (320) | Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion | |
| XU | Demand drive fluid (extreme use) | 25 H | Monthly | - | Change fluid every 25 hours if ADC is subjected to extreme use. See the Front Gearcase section for details. |
| XU | Demand drive fluid (front gearcase) (if equipped) | 25 H | Monthly | - | Perform a break-in oil level check |
| XU | Transmission oil | 25 H | Monthly | - | Perform a break-in oil level check |
| XU | Engine oil change (break-in) |
25 H | - | 500 (800) | Perform a break-in oil change |
| XU | General lubrication | 50 H | 3 M | 500 (800) | Lubricate all fittings, pivots, cables, etc. |
| Shift Linkage | 50 H | 6 M | 500 (800) | Inspect, lubricate, adjust | |
| D | Steering | 50 H | 6 M | 500 (800) | Lubricate |
| XU | Front and Rear Stabilizer Bars | 50 H | 6 M | 500 (800) | Lubricate |
| D | Throttle Pedal | 50 H | 6 M | 500 (800) | Inspect for free movement; replace pedal as needed |
| Throttle body air intake ducts/flange | 50 H | 6 M | 500 (800) | Inspect ducts for proper sealing/air leaks | |
| Drive belt | 50 H | 6 M | 500 (800) | Inspect; adjust; replace as needed | |
| Cooling system (if applicable) | 50 H | 6 M | 500 (800) | Inspect coolant strength seasonally; pressure test system yearly | |
| XU | Radiator (if applicable) | 50 H | 6 M | 500 (800) | Inspect; clean external surfaces |
| XU | Shock absorbers | 50 H | - | 500 (800) | Inspect for leaks, loose joints, wear |
|
XU
D |
Shock absorbers | 250 H | - | 2500 (4000) | Replace or rebuild (if applicable) |
| XU | Oil lines and fasteners | 50 H | 6 M | 1000 (1600) | Inspect for leaks and loose fittings |
| XU | Engine oil and filter change | 100 H | 6 M | 1000 (1600) | Change the oil and filter |
| XU | Front gearcase oil | 100 H | 12 M | 1000 (1600) | Change fluid |
| XU | Transmission oil | 100 H | 12 M | 1000 (1600) | Change fluid |
| D | Fuel System | 100 H | 12 M | 1000 (1600) | Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every 2 years |
| XU | Cooling Hoses (if applicable) | 100 H | 12 M | 1000 (1600) | Inspect for leaks |
| XU | Engine mounts | 100 H | 12 M | 1000 (1600) | Inspect |
| Exhaust muffler /pipe | 100 H | 12 M | 1000 (1600) | Inspect | |
| Drive shafts | 100 H | 12 M | 1000 (1600) | Remove and grease | |
| D | Spark plug | 100 H | 12 M | 1000 (1600) | Inspect; replace as needed |
| XU | Wiring | 100 H | 12 M | 1000 (1600) | Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
|
D XU |
Clutches (drive and driven) | 100 H | 12 M | 1000 (1600) | Inspect; clean; replace worn parts |
| D | Front wheel bearings | 100 H | 12 M | 1000 (1600) | Inspect; replace as needed |
| D | Brake fluid | 200 H | 24 M | 2000 (3200) | Change every two years |
| Ratcheting cam chain tensioner | 200 H | - | 2000 (3200) | Check; adjust as needed | |
| Suspension bushings | 250 H | 24 M | 2000 (3200) | Inspect; replace if necessary | |
| XU | Spark arrester | 300 H | 36 M | 3000 (4800) | Clean out |
| D | Valve clearance | - | - | 5000 (8000) | Inspect; adjust as needed |
| XU | Coolant | - | 60 M | - | Change coolant |
| D | Toe adjustment | - | Inspect periodically; adjust when parts are replaced | ||
|
D XU |
Auxiliary brake (if equipped) | - | Inspect daily; adjust as needed | ||
| Headlight aim | - | Adjust as needed | |||