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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2023 RANGER 570 Full-Size Owner’s Manual

P/N 9940855

i 2023 RANGER 570 Full-Size Owner’s Manual

 
2023 Owner’s Manual
RANGER 570 Full-Size Sport
RANGER CREW 570 Full-Size Sport

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc. Loctite® is a registered trademark of Henkel Corporation. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. OSHA® is a registered trademark of the Occupational Safety and Health Administration. U.S. Dept. of Labor, MACPHERSON RIDE® is a trademark of Aftermarket Auto Parts Alliance, Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Tread Lightly℠ is a service mark of the United States Department of Agriculture. Autolite® is a registered trademark of BMO HARRIS BANK N.A. Apple®, APP STORE®, and Apple CarPlay® are registered trademarks of Apple Inc. Google Play® is a registered trademark of Google LLC.

Copyright Information

Copyright 2023 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

ii Welcome

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.

For the most up-to-date owner’s manual visit
https://www.polaris.com/en-us/owners-manuals.

iii Safety Symbols and Signal Words

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

Chapter 1: Introduction

1.1.1: Before You Ride

This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

WARNING

Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

  • Never operate this vehicle without proper instruction. Take an authorized training course. See the Safety Training section for more information.

  • This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.

  • Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.

  • Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

  • Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator’s ability to react.

  • Complete the New Operator Driving Procedures outlined in this manual.
    Never allow a guest to operate this vehicle until the guest has completed the
    New Operator Driving Procedures.

  • Never permit a guest to operate this vehicle unless the guest has reviewed the owner’s manual and all safety labels and has completed a safety training

1.1.2: Radio Compliance Statements

NOTE
Some vehicle models contain radio equipment as detailed in this section.

USA Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Component ID Manufacturer
Digital Media Receiver PMX-P2 Rockford Corporation
9200 Series Display RC-7 Polaris Industries Inc.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

CAUTION
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Canada Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Component ID Manufacturer
Digital Media Receiver PMX-P2 Rockford Corporation
9200 Series Display RC-7 Polaris Industries Inc.

This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS(s). Operation is subject to the following two conditions:

  1. This device may not cause interference.

  2. This device must accept any interference, including interference that may cause undesired operation of the device.

IMPORTANT
For applications that use vehicle-to-vehicle (V2V) communication, radio transmitter IC 5966A-P001 has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with Polaris antenna (part number 4018713) with gain of 3 dBi. Any antenna that has a gain greater than 3 dBi is prohibited for use with this device.

European Union (EU) Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Digital Media Receiver 9200 Series Display
Component ID PMX-P2 RC-7
Manufacturer Rockford Corporation Polaris Industries Inc.
*Transmitting Frequency 2402 - 2480 MHz 2.4 MHz
Max RF Transmitting PWR -0.51 dBm EIRP 100 mW
*Other transmitting radio frequencies may exist outside of EU markets.

Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following internet address:

https://www.polaris.com/en-us/radio-conformity/

1.1.3: Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • 1 Vehicle Identification Number (VIN)

  • 2 Engine Serial Number

Vehicle Model Number:  
Vehicle Identification Number (VIN):  
Engine Serial Number:  
Key Number  

1.1.4: Near-field Communication (NFC)
(if equipped)

Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.

IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices require third party applications to access NFC content. For questions regarding the NFC reader on your device, refer to the device’s user manual.

On models equipped with NFC, place your smartphone directly over the Polaris emblem to do the following:

  • View vehicle specific information

  • Access your Polaris Garage

  • Download and view the owner’s manual

  • View accessory instructions

  • Watch helpful videos

  • Access warranty information

  • Check for service notifications


Ride Command with NFC

Additional NFC features are available when using the Ride Command mobile app. To access these features, do the following:

  1. Download the Ride Command mobile app from the Apple App Store® or Google Play® store.

  2. Create or log in to an existing account.

  3. From the Ride Command mobile app home screen, select Add Vehicle.

  4. On the vehicle, tap the NFC-enabled badge with the phone to scan the vehicle.

  5. Confirm information, name your vehicle, and tap add to garage.

System Requirements

Refer to device manufacturer’s instructions to verify NFC read capability, and/or NFC-capable add-ons.

Chapter 2: Safety

2.2.1: Owner Requirements

Improper use, maintenance, or modification of this vehicle can lead to serious injury or death.

Require proper use of your vehicle. Do not allow anyone to operate your vehicle or ride as a passenger unless they are properly instructed and you are sure they are willing to ride responsibly. To prevent unauthorized use, always remove the ignition key when the vehicle is not in use.

Any modifications or installation of non-POLARIS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to POLARIS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. It is never appropriate to install any additional seating.

Check with the manufacturer to determine any potential effect of a modification or accessory on the safe use of your vehicle. You are responsible for injuries related to modifications to the vehicle. Modifications or accessories may:

  • Damage machine components - especially modifications that increase speed or power.

  • Make the vehicle less stable at higher speeds.

  • Add weight, reducing the amount of cargo and total weight you can carry, and raise the vehicle’s center of gravity.

  • Overload the vehicle’s electrical system capacity. Blowing a fuse may cause a loss of lights or engine power.

  • Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS).

  • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.

  • Void your warranty.

The vehicle ROPS, when used with the seat belts and doors, provides a structure to help protect occupants. The structure will not protect occupants in all rollovers or accidents.

For more information about safety, contact an authorized dealer or visit the Polaris website at www.polaris.com.

2.2.2: Driver and Passenger Qualifications

Make sure operators are 16 or older with a valid driver’s license. Just because a teenager has a license does not mean that they will make good judgments about driving and avoid risk taking.

POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.




Make sure all riders fit the vehicle. Be sure that the driver and all passengers are able to:

  • sit with their backs against their seat,

  • adjust the seat belt to fit properly,

  • have both feet flat on the floor, and

  • have both hands on the steering wheel or on a passenger hand hold.

Do not allow children who need child safety seats or booster seats to ride in the vehicle. The vehicle is not designed to restrain automotive child safety seats.

You are responsible for your passengers. Be sure passengers are seated properly, belted, holding the passenger hand hold, and ready to brace. Unrestrained riders can fall out or be thrown around and from a moving vehicle.

Every person must be properly seated and belted in their own seat. Two people should never be belted into a single seat belt. People belted together can crash into one another in a collision and be seriously injured. Never carry passengers in the cargo bed as they could be thrown against or out of the vehicle or come into contact with moving parts.

Do not let people drive or ride after using alcohol or drugs.

2.2.3: Prepare Vehicle for the Ride

Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death.

Item Remark Reference
Brake Fluid Ensure proper level and condition Brakes
Front and rear suspension Inspect
Steering Ensure free operation Steering Wheel Inspection
Tires Inspect condition and pressure Passenger/ Tire Pressure Warning
Tire Tread Depth
Wheels/Lug Nuts Inspect, ensure fastener tightness Axle and Wheel Nut Torque Specifications
Fuel and oil Ensure proper levels and condition Oil Check
Coolant Ensure proper level and condition Cooling System
Indicator lights/switches Ensure proper operation Ignition Switch/Light Switch
Indicator Lamps
Air Filter Inspect, replace as needed Air Filter
Engine intake pre-filter Inspect, clean
PVT intake pre-filter Inspect, clean
Headlights Check operation
Brake lights/taillights Check operation
Seat Latches (5 Passenger Models) Ensure rear seat is secured. Seat Belt Inspection
Seat Belts Check length of belt for damage, check latches for proper operation. Seat Belts
Exhaust Inspect spark arrester and clean if needed. Spark Arrestor
Vehicle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.
Lock adjustable steering wheel Do not adjust the steering wheel while the vehicle is moving.
Alternator Belt (if equipped) Inspect for cracks, damage. Replace, if necessary.

Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury:

  • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.

  • Make sure tire pressures match the specifications listed in the table below.

  • Only use the size and type of tires specified for this vehicle.

  • Do not operate your vehicle with worn or damaged tires.

  • Always follow your tire manufacturer’s instructions for maintenance.

Measurement Specification

Maximum Cargo Box Load


570 Full-Size Sport and Crew 570 Full-Size Sport Models Only

800 lbs (362 kg)

Maximum Cargo Box Load


CA 570 Full-Size Sport and CA Crew 570 Full-Size Sport Models Only

600 lbs (272 kg)

Tire Pressure in PSI (kPa)


570 and CA 570 Full-Size Sport Models Only

Front: 10 PSI (69 kPa)

Rear: 10 PSI (69 kPa)

Tire Pressure in PSI (kPa)


Crew and CA Crew 570 Full-Size Sport Models Only

Crew Models

Front: 10 PSI (69 kPa)

Rear: 18 PSI (124 kPa)

Maximum Weight Capacity
Includes weight of operator, passenger, cargo, and accessories

570 Full-Size Sport and Crew 570 Full-Size Sport Models Only

1500 lbs (682 kg)


CA 570 Full-Size Sport and CA Crew 570 Full-Size Sport Models Only

1300 lbs (589 kg)

2.2.4: Prepare Yourself, Passengers, and Cargo for the Ride

Wear an approved helmet. Riding in this vehicle without wearing an approved helmet increases the risk of serious injury. For example, a helmet reduces your risk of injury from head strikes with the vehicle or other objects even if there is no crash.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets in Europe, Asia, and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.





Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision.

POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as:

  • VESC 8

  • V-8

  • Z87.1

  • CE


Additional protective clothing and gear that may be appropriate for your riding conditions includes:

  • Always wear shoes when operating. Consider wearing sturdy over-the-ankle boots suitable for the terrain you will be riding in.

  • Full-finger gloves can protect against wind, sun, cold, and objects. Choose gloves that fit snugly and allow fingers to move freely and grip on the steering wheel or hand holds.

  • Consider long sleeves and long pants to help protect arms and legs.

  • Long-term exposure to wind and engine noise can cause permanent hearing loss. Properly worn hearing protective devices such as earplugs can help prevent hearing loss. Check local laws or the rules of the riding area you are in before wearing hearing protection to make sure its use is permitted.

Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason. Do not hold onto the ROPS frame or put any part of your body on the door.

Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle.

Be sure riders pay attention and plan ahead. If you think or feel the vehicle may tip or roll, reduce your risk of injury:

  • Keep a firm grip on the steering wheel or hand holds and brace yourself.

  • Do not put any part of your body outside of the vehicle for any reason.

This vehicle is not designed to carry unrestrained pets. An unrestrained pet can be thrown about and injure riders, even during normal operation. When transporting pets, use a pet crate suitable for off-road use that is secured to the vehicle.


Fuels such as gasoline can be extremely flammable. To reduce the risk of serious injury or death, never carry fuel or other flammable liquids on this vehicle. Rollovers, crashes, rough riding, or changes in elevation or temperature may lead to fuel spilling or vapor release from portable containers. Hot vehicle parts can cause fires, even after the engine has been turned off.

Never exceed vehicle weight capacities. The vehicle’s maximum weight capacity (including riders, cargo, and accessories) is 1000 lb. (454 kg) total. The cargo box can support up to 500 lb. (226 kg) of that total. When more rider weight is added, cargo weight may need to be eliminated to stay under the limit. Overloading the vehicle or carrying cargo improperly will cause changes in stability and handling, which could cause loss of control or an accident.

Secure cargo in the cargo box as far forward, centered and as low as possible. When cargo cannot be positioned and secured in this way, operate with extra caution. Unsecured cargo can strike and injure riders, affect vehicle handling, and result in loss of control.

The weight of riders and cargo changes vehicle braking, handling, and stability. To avoid loss of control, turn gradually, operate at slower speeds, and avoid rougher or steeper terrain.

2.2.5: Driving Guidelines

Drive Responsibly. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death. To avoid loss of control and rollovers:


  • Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

  • Slow down before entering turn.

  • Avoid hard acceleration when turning, even from a stop.

High speed off-road operation
Driving off-road vehicles to test the limits of your skills or abilities can be very dangerous to you, passengers, and bystanders. Basic skills for driving a car, ATV, or other off-road vehicles do not equip drivers to safely attempt high speed off-road operation. Develop your skill gradually through training, practice, and experience with the various driving modes of this vehicle and the terrain in which you are operating. Always do a low speed reconnaissance run (prerun) to become aware of anything you may encounter.

High speed off-road operation can lead to loss of control, crashes, or hard landings that can seriously injure occupants (even without rolling the vehicle or damaging it).

If you plan on using the vehicle for high speed, off-road competition, additional safety equipment may be necessary. Check the rules that apply to your competition.

Do not go over jumps — going airborne can lead to serious injury or death. Going airborne can cause loss of control, rollovers, or crashing into the ground and may damage the vehicle. Even without crashing, landings can be hard enough to cause any vehicle suspension to fully compress (e.g., bottom out). Serious injuries, including spinal injuries, can occur even if riders are properly harnessed, wearing helmets and the vehicle is not damaged and remains upright.

You may encounter slopes, "jumps", or other terrain features that could send the vehicle airborne, depending on your speed. These may be defectively designed, poorly maintained, or not suitable for this vehicle. Slow down, use extra care, and avoid going airborne. Never take this vehicle over jumps.

Watching someone else go over a jump or go airborne does not mean you can safely do so. Polaris cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.

Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Proceed slowly and with extra care on unfamiliar terrain. Avoid paved surfaces. Sudden changes in terrain such as holes, depressions, banks, softer or harder ground, or other irregularities may cause loss of control or rollover. Give yourself time to react to rocks, bumps, or holes that may be hard to see. Operating in deep snow or tall grass may make it harder to see obstacles.

If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle in a safe place. Get out to inspect the area thoroughly. Look from both your approach side and exit side. If you are reasonably confident you can continue safely, choose the path that will allow you to go straight over the obstacle to minimize the vehicle tipping sideways. Go only fast enough to maintain your momentum, but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room, or back up until you find a less difficult path.

Abrupt application of the accelerator pedal can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident, especially while on sloped terrain or while crossing obstacles such as rocks or logs.

Avoid Operating on Public Roads (Paved or Otherwise). This vehicle does not have highway safety features that on-road vehicles may have (air bags, anti-lock brakes, stability control, etc.). If another vehicle collides with you, the likelihood of a serious injury or death may be greater. Also, you may not be able to avoid a crash or rollover if you make sudden or abrupt maneuvers such as swerving or emergency braking.

While it may be legal to drive on some public roads, it is recommended that you avoid on-road operation. If you must drive on-road, drive slowly and defensively. Use extra care. You may also need to make vehicle modifications to comply with state or local laws. In addition, refer to tire manufacturer’s instructions or limitations for on-road operation, including speed limits and premature tire wear.

Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain.

Driving up hills
Check the terrain before ascending a hill and make sure it is not too slippery or loose. Engage all-wheel drive for hills. Drive straight uphill, keeping speed and throttle steady. Avoid steep hills which can cause the vehicle to overturn.

Recovering from stalling on a hill
If the vehicle loses forward speed, apply the brakes gradually and stop. Do not attempt to turn the vehicle around. Instead, shift to reverse and allow the vehicle to slowly roll straight downhill. Apply light brake pressure to control speed.

Overtopping a hill
Slow down when you reach the crest of a hill. Never blindly go over the crest of a hill or a drop off at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

Driving down hills
Check the terrain before descending a hill and make sure it is not too slippery or loose. Engage all-wheel drive and proceed slowly, applying the brakes lightly. Never descend a hill with the transmission in neutral or if the engine is turned off.

Avoid side hilling (riding across slopes)
If unavoidable, proceed slowly and with extra caution. Avoid obstacles and changes in terrain that could cause the vehicle to tip or slide. If it feels like the vehicle begins to tip or slide, immediately turn downhill.

Riding near wooded areas or brush
Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants.

Riding in snow
Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.

Riding on ice
Never operate the vehicle on a frozen body of water unless you have verified that the ice can support the weight of the vehicle. Severe injury or death can result if the vehicle falls through the ice.

Riding in water / Falling into water
Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturning, or being swept away in water. You can be seriously injured or killed from entrapment and drowning. Never operate the vehicle in fast-flowing water or in water that exceeds the floor level of the vehicle. Avoid sharp drop-offs and large rocks. Choose a path that provides an entrance and exit point with gradual inclines. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

Riding on sand dunes
Use extra caution when operating on or near dunes. Be alert for changes in terrain. Never blindly go over the crest of a hill or a drop-off at high speed. An obstacle, a sharp drop, or another vehicle or a person could be on the other side of the hill.

Riding in low-visibility conditions
Use extra caution and drive slowly in conditions of reduced visibility such as fog, rain, and darkness.

Plan ahead to avoid the need for evasive maneuvers, such as swerving. Hitting an obstacle — including wildlife — you are not ready for can be dangerous. Choosing to swerve instead can be even more dangerous because it can lead to loss of control, rollover, or collisions.

When operating in areas with possibility of wildlife appearing in your path, plan ahead to avoid swerving for animals if doing so could result in collisions or rollovers. Go slowly or avoid driving during seasons or times of day when animals such as deer are more likely to cross your path without warning.

Avoid Collisions With Other Vehicles
When following another vehicle or operating in the same area as others, keep a safe distance to avoid collisions. Allow extra space when sight distances are limited by dust, snow, curves, hills, or other conditions. Plan ahead to avoid having to swerve or leave the trail to avoid a collision.

On trails, be prepared to make space for other vehicles to pass. If you need to stop on a trail, move your vehicle to the edge of the path to allow others to pass safely.

Correct a skid by turning the steering wheel in the direction of the skid.
Never apply the brakes during a skid.

If the vehicle begins to slide downhill or you feel it may tip, turn downhill immediately and stop. Maneuver slowly and carefully until you can drive straight downhill.

Do not continue driving if your vehicle may be damaged or if you were in a crash or rollover.
Operating the vehicle while damaged or after a crash or rollover can cause loss of control, rollover, or accident, which can lead to serious injury or death. If you cannot safely transport the vehicle on your own, contact a recovery and towing service.

After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.

Be prepared in case your vehicle becomes damaged or disabled, especially in remote areas. Consider in advance how to get help and stay safe until it arrives whenever you ride.

There is a recovery tow loop 1 at the front and back of the vehicle to attach a winch or strap.
Use these loops to recover this vehicle if it is stuck, to pull it onto a tow truck, trailer, or to use this vehicle to recover another vehicle. These loops are for emergency recovery only and are not for towing vehicles to another location.

Improper recovery may lead to loss of control or vehicle damage. Only attach straps to specified locations. Do not attach to any other point on the vehicle. Only recover a vehicle of equal or lesser size and weight. When recovering a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not move a disabled POLARIS vehicle faster than 10 mph (16 km/h).


Operating, Idling, Or Parking Near Combustible Materials
Engine, exhaust, and other vehicle components can be very hot during and after use. Do not idle or park the vehicle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover. Do not let mud, grass, or other debris accumulate on the engine or exhaust system. Inspect and remove as needed.

Vehicle rollaway can cause serious injury or death. This vehicle can roll whenever the gear selector is not in the PARK (P) position. Always shift to PARK (P) when stopping the engine or leaving the vehicle. When leaving the vehicle on an incline is unavoidable, use extra care. If leaving the vehicle unattended, block the rear wheels on the downhill side and keep children, pets, and others away from the gear selector.

Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.

After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again. Some things to inspect include:

  • Debris that could catch fire, such as mud/grass near the engine or exhaust system

  • Damage to the suspension, steering, or any other part of the vehicle

  • Tire condition, such as tread and sidewall damage

  • Shock absorber assembly condition

Be sure to have any issues checked and problems fixed before operating again.

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

  • Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

  • Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. If you start a vehicle in one of these, drive it out and close the door as soon as possible. If you drive it into one of these, turn it off as soon as possible.

  • Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

2.2.6: Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

2.2.6.1: Ranger 570 Full-Size Sport

2.2.6.1.1: Belt Warning

The Belt Warning label is located on the clutch cover.

WARNING

  • Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.

  • Always look for and remove debris inside and around clutch and vent system when replacing belt.

  • Read owner’s manual or see authorized Polaris dealer.

Part number: 7177469 (English), 7177469–F (French Canadian)

2.2.6.1.2: Clutch Cover Warning

The Clutch Cover Warning label is located on the clutch cover.

WARNING

  • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed

  • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.

Part number: 7175488 (English), 7175488–F (French Canadian)

2.2.6.1.3: Proper Use Warning

The Proper Use Warning label is located on the ROPS.

WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:

  • Do not allow careless or reckless driving.

  • Make sure operators are 16 or older with a valid driver’s license.

  • Do not let people drive after using alcohol or drugs.

  • Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions with cars and trucks can occur.

  • Do not exceed seating capacity: 3 occupants.

Driving on public roads may be hazardous and could be a violation of the law.

Part number: 7179979 (English), 7179979–F (French Canadian)

2.2.6.1.4: Shift/ Brake Caution

The Shift/ Brake Caution label is located on the console.

CAUTION

  • To avoid transmission damage, shift only when the vehicle is stationary and at idle.

APPLY BRAKE TO START
  • When the vehicle is not in operation or unattended, place shift in the park position.

Part number: 7171060 (English), 7181060F (French Canadian)

2.2.6.1.5: Maximum Payload Warning

The Maximum Payload Warning label is located on the ROPS.

WARNING

RANGER Never Exceed If Total Payload Exceeds
4 x 4 10 mph (16 kph) 530 lbs. (240 kg)
CA 4 x 4 20 mph (30 kph) 530 lbs. (240 kg)
4 x 4 CREW 35 mph (56 kph) 835 lbs. (379 kg)
CA 4 x 4 CREW 35 mph (56 kph) 835 lbs. (379 kg)

Part number: 7184164 (English), 7184164–F (French Canadian)

2.2.6.1.6: Passenger/ Tire Pressure Warning

The Passenger/ Tire Pressure Warning is located on the cargo box.

WARNING

  • Never carry passengers in cargo box.

  • Passengers can be thrown off. This can cause serious injury or death.

  • If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.

WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

  • Reduce speed and allow greater distance for braking when carrying cargo.

  • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

  • For stability on rough or hilly terrain, reduce speed and cargo.

RANGER 4 x 4 CA 4 x 4 4 x 4 CREW CA 4x4
CREW

MAXIMUM CARGO BOX LOAD

800 lbs.

(362 kgs.)

600 lbs.

(272 kgs.)

800 lbs.

(362 kgs.)

600 lbs.

(272 kgs.)

TIRE PRESSURE IN PSI (KPa

Front 10 (69)

Rear 10 (69)

Front 10 (69)

Rear 10 (69)

Front 10 (69)

Rear 18 (124)

Front 10 (69)

Rear 18 (124)

MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES.

1500 lbs.

(682 kgs.)

1300 lbs.

(589 kgs.)

1500 lbs.

(682 kgs.)

1300 lbs.

(589 kgs.)

Read Operation & Maintenance Manual for more detailed loading information.

Part number: 7184165 (English), 7184165–F (French Canadian)

2.2.6.1.7: Fuel Transport Warning

The Fuel Transport Warning label is located in the cargo box.

WARNING

  • NEVER carry fuel or other flammable liquids on this vehicle

  • Failure to follow this instruction could lead to serious burn injuries or death.


Part number: 7186122 (English), 7186122–F (French Canadian)

2.2.6.2: Ranger CREW 570 Full-Size Sport

2.2.6.2.1: Belt Warning

The Belt Warning label is located on the clutch cover.

WARNING

  • Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.

  • Always look for and remove debris inside and around clutch and vent system when replacing belt.

  • Read owner’s manual or see authorized Polaris dealer.

Part number: 7177469 (English), 7177469–F (French Canadian)

2.2.6.2.2: Clutch Cover Warning

The Clutch Cover Warning label is located on the clutch cover.

WARNING

  • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed

  • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.

Part number: 7175488 (English), 7175488–F (French Canadian)

2.2.6.2.3: Proper Use Warning

The Proper Use Warning label is located on the ROPS.

WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:

  • Do not allow careless or reckless driving.

  • Make sure operators are 16 or older with a valid driver’s license.

  • Do not let people drive after using alcohol or drugs.

  • Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions with cars and trucks can occur.

  • Do not exceed seating capacity: 6 occupants.

Driving on public roads may be hazardous and could be a violation of the law.
Part number: 7179981 (English), 7179981–F (French Canadian)

2.2.6.2.4: Shift/ Brake Caution

The Shift/ Brake Caution label is located on the console.

CAUTION

  • To avoid transmission damage, shift only when the vehicle is stationary and at idle.

APPLY BRAKE TO START
  • When the vehicle is not in operation or unattended, place shift in the park position.

Part number: 7171060 (English), 7181060F (French Canadian)

2.2.6.2.5: Maximum Payload Warning

The Maximum Payload Warning label is located on the ROPS.

WARNING

RANGER Never Exceed If Total Payload Exceeds
4 x 4 10 mph (16 kph) 530 lbs. (240 kg)
CA 4 x 4 20 mph (30 kph) 530 lbs. (240 kg)
4 x 4 CREW 35 mph (56 kph) 835 lbs. (379 kg)
CA 4 x 4 CREW 35 mph (56 kph) 835 lbs. (379 kg)

Part number: 7184164 (English), 7184164–F (French Canadian)

2.2.6.2.6: Passenger/ Tire Pressure Warning

The Passenger/ Tire Pressure Warning is located on the cargo box.

WARNING

  • Never carry passengers in cargo box.

  • Passengers can be thrown off. This can cause serious injury or death.

  • If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.

WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

  • Reduce speed and allow greater distance for braking when carrying cargo.

  • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

  • For stability on rough or hilly terrain, reduce speed and cargo.

RANGER 4 x 4 CA 4 x 4 4 x 4 CREW CA 4x4
CREW

MAXIMUM CARGO BOX LOAD

800 lbs.

(362 kgs.)

600 lbs.

(272 kgs.)

800 lbs.

(362 kgs.)

600 lbs.

(272 kgs.)

TIRE PRESSURE IN PSI (KPa

Front 10 (69)

Rear 10 (69)

Front 10 (69)

Rear 10 (69)

Front 10 (69)

Rear 18 (124)

Front 10 (69)

Rear 18 (124)

MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES.

1500 lbs.

(682 kgs.)

1300 lbs.

(589 kgs.)

1500 lbs.

(682 kgs.)

1300 lbs.

(589 kgs.)

Read Operation & Maintenance Manual for more detailed loading information.

Part number: 7184165 (English), 7184165–F (French Canadian)

2.2.6.2.7: Seat Belt/ Driver Responsibly Warning

WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH

Be Prepared

  • Fasten seat belts.

  • Wear an approved helmet and protective gear.

  • ALWAYS use vehicle cab doors if equipped.

  • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or handholds. Stay completely inside the vehicle.

  • Stay completely inside the vehicle.

Drive Responsibly
Avoid loss of control and rollovers:

  • Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

  • Slow down before entering a turn.

  • Avoid hard acceleration when turning, even from a stop.

  • Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Avoid paved surfaces.

  • Avoid side hilling (riding across slopes).

Be Sure Riders Pay Attention and Plan Ahead

If you think or feel the vehicle may tip or roll, reduce your risk to injury:

  • Keep a firm grip on the steering wheel or handholds and brace yourself.

  • Do not put any part of your body outside of the vehicle for any reason.

Rollovers have caused severe injuries and death, even on flat, open areas.

Part number: 7185096 (English), 7185096–F (French Canadian)

2.2.6.2.8: Fuel Transport Warning

The Fuel Transport Warning label is located in the cargo box.

WARNING

  • NEVER carry fuel or other flammable liquids on this vehicle

  • Failure to follow this instruction could lead to serious burn injuries or death.


Part number: 7186122 (English), 7186122–F (French Canadian)

2.2.6.3: Ranger 570 Full-Size International

2.2.6.3.1: General Alert

  • Read the owner’s manual.

  • Never allow anyone under 16 years of age to operate this vehicle.

  • Never use alcohol or drugs before or while driving or riding.

  • Do not allow operation on public roads (unless designated for off-highway vehicle access).

  • Wear approved helmet, goggles, and protective clothing.

  • Always wear seat belts.

  • Always use the cab nets or doors.

  • Never exceed seating capacity.

  • Always follow proper operating procedures.

Part number: 7183794

2.2.6.3.2: Clutch Cover Alert

The Clutch Cover Warning decal is located on the clutch cover.

WARNING

  • Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.

  • Always look for and remove debris inside and around clutch and vent system when replacing belt.

  • Read owner’s manual or see authorized Polaris dealer.

Part number: 7181427

2.2.6.3.3: Passenger / Tire Pressure Warning

The Passenger/ Tire Pressure Warning is located in the cargo box.

WARNING

  • Passengers can be thrown off. This can cause serious injury or death.

  • Never carry passengers in cargo box.

  • Read the Owner’s Manual.

  • Never carry fuel on this vehicle.

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

  • Reduce speed and allow greater distance for braking when carrying cargo.

  • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

  • For stability on rough or hilly terrain, reduce speed and cargo.

  • Be careful if load extends over the side of the box.

  EV MID-SIZE MID-SIZE CREW

MAXIMUM CARGO BOX LOAD

226 kg

(500 lbs.)

TIRE PRESSURE IN KPa (PSI)

F - 70 (10)

R - 110 (16)

F - 69 (10)

R - 69 (10)

F - 96 (14)

R - 96 (14)

MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES

454 kg

(1000 lbs.)

547 kg

(1206 lbs.)

Part number: 7186344

2.2.6.3.4: Hitch Capacity Alert

The Hitch Capacity Alert is located on the hitch receiver.

WARNING

  • Read the owner’s manual.

  • MAXIMUM DRAWBAR PULL: 1700 N ON LEVEL GROUND

  • MAXIMUM VERTICAL LOAD: 1100 N

Part number: 7183975

2.2.6.3.5: Shift Alert

The Shift Alert label is located on the front console.

WARNING

  • To avoid transmission damage, shift only when vehicle is stationary and at idle.

  • APPLY BRAKE TO START. When this vehicle is not in operation, or unattended, place shift in the park position.

Part number: 7183987

2.2.6.3.6: Passenger / Tire Pressure Warning

The Passenger/ Tire Pressure Warning is located in the cargo box.

WARNING

  • Passengers can be thrown off. This can cause serious injury or death.

  • Never carry passengers in cargo box.

  • Read the Owner’s Manual.

  • Never carry fuel on this vehicle.

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

  • Reduce speed and allow greater distance for braking when carrying cargo.

  • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

  • For stability on rough or hilly terrain, reduce speed and cargo.

  • Be careful if load extends over the side of the box.

  EV MID-SIZE MID-SIZE CREW

MAXIMUM CARGO BOX LOAD

226 kg

(500 lbs.)

TIRE PRESSURE IN KPa (PSI)

F - 70 (10)

R - 110 (16)

F - 69 (10)

R - 69 (10)

F - 96 (14)

R - 96 (14)

MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES

454 kg

(1000 lbs.)

547 kg

(1206 lbs.)

Part number: 7186344

Chapter 3: Features and Controls

3.3.1: Component Locations


1 Radiator 7 Electric Compartment
2 ROPS Cab Frame 8 Tailgate
3 Hip Bars 9 Cargo Box
4 Seat Belts 10 Headlights
5 Cargo Box Release Lever 11 Front Bumper/Bush Guard
6 Muffler 12 Fuel Cap

3.3.2: Console

  • 1 Steering Wheel Adjustment Lever

  • 2 Gear Selector (Shifter)

  • 3 AWD Switch

  • 4 Ignition/Light Switch

  • 5 Instrument Cluster

  • 6 Mode Button

  • 7 Storage Compartment

  • 8 Storage Tray

  • 9 12V Auxiliary Outlet

3.3.3: Auxiliary Outlet

The vehicle is equipped with 12–volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.

3.3.4: Battery Trickle-Charging Outlet

The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity.

If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your dealer.

Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.

3.3.5: Mode Button

The button located on the face of the instrument cluster is used to toggle through available mode options in the following order:

  • Odometer

  • Trip Meter

  • Tachometer

  • Hour Meter

  • Service Interval

  • Diagnostic Display Mode

  • Engine Error Codes (if activated)

When the vehicle is restarted, the rider information center will still be displaying the last mode you were using, rather than starting over at the odometer.

3.3.6: Ignition Switch/Light Switch

The ignition switch is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF position.

Off The engine is off. Electrical circuits are off, except Acc, 12V.
Lights On Lights are on. Electrical circuits are on. Electrical equipment can be used.
Lights Off Lights are off. Electrical circuits are on. Electrical equipment can be used.
Start Turn the key to the START position to engage the electric starter. Turn the key to the LIGHTS ON position after starting the engine.

3.3.7: Steering Wheel

  • The steering wheel can be tilted upward or downward for rider preference.

  • Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

  • Always make sure the steering wheel position does not impede proper operation of the brake pedal, throttle pedal and all other controls.

3.3.8: Gear Selector

To change gears, stop the vehicle, and with the engine idling, move the lever 1 to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.


H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park

Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.

TIP
Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems.
NOTICE

Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift when the vehicle is stationary and the engine is at idle.

3.3.8.1: Using Low Gear

Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.

Always shift into low gear for any of the following conditions.

  • Operating in rough terrain or over obstacles

  • Loading the vehicle onto a trailer

  • Climbing hills

  • Towing heavy loads

  • Driving slowly - under 10 MPH (16 km/h)

  • Operating with mud

3.3.9: AWD Switch

  • The AWD switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (1WD / Turf Mode).

  • Press the top of the switch to engage All Wheel Drive (AWD).

  • Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).

  • Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD / Turf Mode). This mode of operation is well suited to turf driving or when active traction is not needed.

3.3.10: Foot Pedals

3.3.10.1: Brake Pedal

Depress the brake pedal 1 to slow or stop the vehicle. Apply the brakes while starting the engine.

When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.

  1. Turn the ignition switch to the ON position.

  2. Apply the brakes. The brake light should come on after about 10 mm (0.4 in.) of pedal travel.

3.3.10.2: Throttle Pedal

Push the throttle pedal 2 down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

This vehicle is equipped with an automatic throttle release switch, which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the throttle pedal, engine speed will be limited, and power to the rear wheels will be reduced.

3.3.11: Electronic Power Steering
(if equipped)

Electronic power steering (EPS) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

3.3.12: Hood Latches

To remove the hood, pull the hood latch lever 1 to the left and lift the hood away from the vehicle.

3.3.13: Seat

3.3.13.1: Seat Removal

Pull up on the front of the seat and slide it toward the front of the vehicle. Install the seat by sliding the tabs into the rear of the seat base. Push down firmly on the front of the seat until the pins are fully seated into the grommets.

3.3.13.2: Seat Belts

This vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.

The center of the seat is NOT equipped with a seat belt. Never allow a passenger to ride between the operator and passenger seats.

WARNING
Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in the vehicle.

To wear the seat belt properly, follow this procedure:

  1. For 3-point belts, pull the seat belt latch 1 downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

  2. Push the latch plate 1 into the buckle 2 until it clicks.

  3. Release the strap, and pull to tighten.

  4. To release the seat belt, press the square red button in the buckle’s center.

3.3.13.3: Seat Belt Inspection

WARNING
Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death.

Inspect all seat belts for proper operation before each use of the vehicle.

  1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

  2. Push the red release latch in the middle of the buckle to make sure it releases freely.

  3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.

  4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the retractor and latch housings regularly.

3.3.14: Cab Nets (if equipped)

WARNING
Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle

Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer or qualified technician can assist.

Securing the Net

  1. Connect the latch at the top edge of the net to the receiver latch mounted on the front frame.

Opening the Net

  1. To exit the vehicle, release the top front latch.

  2. Rotate the net rearward and slide the lower net rod out of the mount to remove it.

  3. Allow the net to hang freely outside the vehicle while dismounting.

3.3.15: Rollover Protective Structure (ROPS)

The Rollover Protective Structure (ROPS) on this vehicle meets OSHA® 1928.53 rollover performance requirements. Always have your authorized dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle rollover.

3.3.16: Fuel Cap

The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

3.3.17: Trailer Hitch Bracket

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle.

To avoid injury and property damage, always heed the warnings and towing capacities.

3.3.18: Extreme Use 30 AH Battery (Non-EPS Models Only)

If your factory-installed battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, you may need to purchase a 30 AH battery and a battery strap bracket. Your POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery. See page 92 for the part numbers of POLARIS products.

  1. Fully charge the new battery before installing it.

  2. To install the 30 AH battery, remove the existing battery.

  3. Remove the plastic spacer at the bottom of the battery compartment. Save the spacer for future use.

  4. Install the new battery.

3.3.19: Instrument Cluster


1 Speedometer
2 Rider Information Center
3 Indicator Lamps
4 Mode Button

3.3.20: Rider Information Center

The rider information center is located in the instrument cluster. All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your dealer can provide proper diagnosis.

The information center is set to display standard units of measurement and a 12-hour clock at the factory.


1 Gear Indicator This indicator displays gear shifter position.
2 Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately.
3 Information Display Area This area displays the following mode options in this order: odometer, trip meter, tachometer, engine temperature, engine hour meter, service hour interval, and error codes. Cycle through these modes using the mode button. When the vehicle is restarted, this area will display the last mode you were using, rather than starting over at the odometer.
4 Battery Under / Over Voltage This warning indicates the vehicle is operating at an RPM too low to keep the battery charged or if the engine is at idle and a high electrical load (lights, cooling fan, accessories) is applied.
Lo [VOLTAGE] – Battery voltage is too low (below 11V). Drive at a higher RPM or recharge the battery to clear the warning.
Ov [VOLTAGE] – High electrical load has been applied to the battery (above 15V) or there is a possible issue with another vehicle component. Contact your dealer for assistance.
5 Clock The clock displays time in a 12-hour or 24-hour format.
6 Service Indicator A flashing wrench symbol alerts the operator that the preset service interval has been reached. Refer to the Periodic Maintenance Chart section to view what service needs to be carried out at your current service interval.
7 4x4 Indicator This indicator illuminates when the vehicle is in gear and AWD is engaged (switch is on 4x4, AWD or ADC 4x4). There is no indicator for the 2WD setting.
8 Turf Mode Indicator
(if equipped)
This indicator illuminates when the operator unlocks the differential. Refer to the All Wheel Drive/Rear Differential System section for more info on unlocking the differential.

3.3.21: Indicator Lamps

Lamp Indicates Condition
Vehicle Speed When standard mode is selected, speed displays in miles per hour.
When metric mode is selected, speed displays in kilometers per hour.
Over Temperature
(Coolant)
This lamp illuminates when the engine has reached 232° F (111° C). If the indicator begins to flash, the engine has reached 236° F (113° C); the system will automatically reduce engine power. When the engine reaches 246° F (118° C), the engine will automatically shut off.
Electronic Power Steering (EPS) Warning
(if equipped)
This indicator illuminates briefly when the key is turned to the ON position. If light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.
High Beam
(if equipped)
This lamp illuminates when the head lamp switch is set to high beam.
Helmet/Seat Belt This lamp illuminates to alert operator to check all riders’ seat belts are securely fastened before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured. ALWAYS check to ensure all riders are wearing proper safety gear.
Check Engine This indicator appears if an Electronic Fuel Injection (EFI) related fault occurs. DO NOT operate the vehicle if this warning appears or serious engine damage could result. Your dealer can assist.

3.3.22: Speedometer

The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).

3.3.23: Mode Button

The button located on the face of the instrument cluster is used to toggle through available mode options in the following order:

  • Odometer

  • Trip Meter

  • Tachometer

  • Hour Meter

  • Service Interval

  • Diagnostic Display Mode

  • Engine Error Codes (if activated)

When the vehicle is restarted, the rider information center will still be displaying the last mode you were using, rather than starting over at the odometer.

3.3.23.1: Display Units

The instrument cluster can be customized to display either standard or metric units of measurement.

TIP
To exit set-up mode at any time, wait 10 seconds. The display automatically exits and returns to the odometer display.
Measurement Standard Metric
Distance Miles Kilometers
Fuel U.S. Gallons Liters, Imperial Gallons
Temperature Fahrenheit Celsius
Time 12-Hour Clock 24-Hour Clock

To change display units, do the following:

  1. Turn key to OFF position.

  2. PRESS and HOLD the Mode Button while turning key to the ON position.

  3. The display will flash to the distance setting (mi / km), tap the Mode Button to toggle between units.

  4. PRESS and HOLD the Mode Button to save the setting and advance to the next unit option.

  5. Repeat procedure to change the subsequent unit settings.

3.3.23.2: Clock Mode

TIP
The clock must be reset any time the battery has been disconnected or discharged.

To set the clock time, do the following:

  1. Turn key to the ON position. Use the Mode Button to toggle to the odometer display.

  2. PRESS and HOLD the Mode Button until hour segment flashes. Release button.

  3. With segment flashing, tap the Mode Button to advance to the desired hour.

  4. PRESS and HOLD the Mode Button until the next segment flashes. Release button.

  5. Repeat steps 3 and 4 twice to set the 10-minute and 1-minute segments.

  6. PRESS and HOLD the Mode Button exit clock mode.

  7. Turn key to the OFF position.

3.3.23.3: Odometer

The odometer records and displays the distance traveled by the vehicle.

3.3.23.4: Trip Meter

The trip meter records the distance traveled by the vehicle between resets.

To reset the trip meter, PRESS and HOLD the Mode Button until the meter changes to zero.

NOTICE
In the Rider Information Center, the trip meter display extends to the tenth decimal place, but the odometer does not contain decimals.

3.3.23.5: Engine Hours

This screen displays total logged hours of engine operation. Hourglass icon is displayed to indicate this mode is active.

3.3.23.6: Tachometer

The vehicle’s engine revolutions per minute (RPM) is displayed digitally in the Rider Information Center of the instrument cluster.

TIP
Small day-to-day fluctuations in RPM may be normal due to changes in humidity, temperature, and elevation.

3.3.23.7: Programmable Service Interval

When the number of logged engine operation hours reaches a programmed service interval, the Wrench icon will appear and flash for 5 seconds each time the engine is started. This feature provides a convenient reminder to perform routine maintenance on your vehicle.

NOTICE
The service interval is pre-programmed to 50 engine hours at the factory.

To customize the service interval, do the following:

  1. From the Service Interval screen, press the Mode Button until remaining service hours display.

  2. PRESS and HOLD the Mode Button.

  3. When service hours flash, press and RELEASE the Mode Button to set hours to desired setting. PRESS and HOLD the Mode Button to save the new service hour interval.

  4. To disable the service interval feature, toggle through the hours setting until OFF appears. PRESS and HOLD the Mode Button to save setting.

3.3.23.8: Diagnostic Display Mode

The EFI diagnostic display mode is for informational purposes only. Your POLARIS dealer or other qualified technician can provide all major repairs.

The diagnostic mode is accessible only when the check engine warning indicator is activated after the key is turned on. Leave key ON to view the active code (failure code).

Diagnostic mode becomes inaccessible once the warning has been resolved and key is turned OFF. This allows the determination of persistent as well as intermittent faults.

Inactive codes are stored in the history of the unit.

3.3.23.9: Engine Error Codes

The error code screen displays only if the CHECK ENGINE indicator lamp has been activated.

IMPORTANT
Error codes are not stored in the system’s computer. When the key is turned OFF, the code and message will be lost. If the fault reoccurs, the error will display again after restarting the engine.

If the CHECK ENGINE lamp illuminates, write down the error code(s) from the display and seek assistance from your dealer or other qualified technician.

If the CHECK ENGINE lamp illuminates but an error code is not displayed, do the following:

  1. Toggle the Mode Button through each display screen until appears.

  2. PRESS and HOLD the Mode Button to enter the diagnostics code menu.

  3. Record the three numbers displayed in the gear position, clock and odometer displays.

  4. Press the Mode Button to advance to the next error code.

  5. PRESS and HOLD the Mode Button to exit the diagnostics menu.

Your authorized POLARIS dealer can provide code details and diagnosis.

Chapter 4: Operation

4.4.1: Important Information

WARNING

Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.

4.4.2: Vehicle Break-in Period

The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.

NOTICE

Excessive heat build-up during the first 3 hours of operation will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first 3 hours of use.

4.4.3: Engine and Drivetrain Break-in

  1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline.

  2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the safe operating range.

  3. Complete the New Operator Driving Procedures.

  4. Avoid aggressive use of the brakes.

  5. Vary throttle positions. Do not operate at sustained idle.

  6. Pull only light loads.

  7. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

  8. During the break-in period, change both the oil and the filter at 25 hours or one month.

  9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.

4.4.4: Brake System Break-in

Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.

4.4.5: PVT Break-in (Clutches/Belt)

Always break in the clutches and drive belt of new vehicles, as well as after a belt replacement.

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.

If a belt fails and you need to replace it, always clean all debris from the PVT intake and outlet duct, the clutch, and the engine components.

4.4.6: Know Your Riding Area/Tread LightlySM

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.

Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread LightlySM. Operate with respect for the terrain, avoid littering, and always stay on the designated trails.

4.4.7: Trail Etiquette

Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.

4.4.8: Pre-Ride Inspection

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.

Item Remarks Page
Brake system/pedal travel Ensure proper operation Brake Pedal
Brakes
Brake fluid Ensure proper level Brakes
Front suspension Inspect, lubricate if necessary Lubrication Recommendations
Rear suspension Inspect, lubricate if necessary Lubrication Recommendations
Steering Ensure free operation -
Tires Inspect condition and pressure Tires
Wheels/fasteners Inspect, ensure fastener tightness Tires
Frame nuts, bolts, fasteners Inspect, ensure tightness -
Fuel and oil Ensure proper levels Engine Oil
Coolant level Ensure proper level Cooling System
Coolant hoses Inspect for leaks -
Throttle Ensure proper operation Throttle Pedal
Indicator lights Ensure proper operation Indicator Lamps
Intake pre-filters Inspect, clean -
Headlamps Check operation, apply POLARIS dielectric grease when lamp is replaced Lights
Brake light/tail lamps Check operation -
Seat Latch Push down on the seat back to ensure the latch is secure -
Seat Belt Check length of belt for damage, check latches for proper operation Seat Belts
Cab Doors (If equipped) Check doors and latches for wear or damage. -
Grass & Leaves Remove grass, leaves, foreign matter, and other flammable material or debris, especially near the exhaust system -

4.4.9: Safe Operation Practices

  1. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Complete the recommended safety training before operating this vehicle. Visit www.rohva.org or call 866-267-2751.

  2. Do not allow anyone under 16 years of age or without a valid driver’s license to operate this vehicle.

  3. Never carry a passenger on this vehicle.

  4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area.

  5. Never operate with accessories not approved by POLARIS for use on this vehicle.

  6. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for on-road use).

  7. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Clean headlights frequently and replace burned out headlamps promptly.

  8. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep both hands on the steering wheel or handlebars during operation.

  9. Never consume alcohol or drugs before or while operating this vehicle.

  10. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.

  11. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.

  12. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.

  13. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

  14. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.

4.4.10: Fuel Recommendations

Most Polaris Off-Road Vehicles require unleaded gasoline with a minimum pump octane number of 87. Do not use fuel with an ethanol content greater than 10 percent. Octane in excess of 87 will not damage the engine but typically will not result in performance gains.

Be aware that fuel is mixed differently depending on the season. Summer fuel has a low Reid Vapor Pressure (RVP), which makes it less likely to evaporate in warm weather riding. This prevents vapor lock issues. Winter fuel has a higher RVP, which increases evaporation to ease starting in cold weather conditions. In winter, it’s important to drain your tank and fill it with fresh fuel from a high volume gas station. This ensures your fuel is a winter blend. After filling the tank, run the engine for 10 to 15 minutes. This will fill the fuel system with the fresh winter-blended fuel.

4.4.11: Starting the Engine

  1. Position the vehicle on a level surface outdoors or in a well ventilated area.

  2. Sit in the driver's seat and fasten the seat belt. Secure the cab doors (if equipped).

  3. Place the transmission in PARK.

  4. Apply the brakes. Do not press the throttle pedal while starting the engine.

  5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.

  6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.

  7. Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly.

NOTICE
Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle.

4.4.12: Cold Weather Operation

If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases.

4.4.13: Stopping the Engine

  1. Release the throttle pedal completely and brake to a complete stop.

  2. Place the transmission in PARK.

  3. Turn the key to the OFF position.

  4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

WARNING
A rolling vehicle can cause serious injury. Always place the transmission in PARK before stopping the engine.

4.4.14: Braking

  1. Release the throttle pedal completely.

    NOTICE
    When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.
  2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.

4.4.15: Parking the Vehicle

  1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

  2. Place the transmission in PARK.

  3. Turn the engine off.

  4. Engage the parking brake (if equipped).

  5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  6. Remove the ignition key to prevent unauthorized use.

4.4.16: Driving Procedures

4.4.16.1: New Operator Driving Procedures

  1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.

  2. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Visit www.rohva.org or call 866-267-2751. Hands-on training is also available through ROHVA®.

  3. Perform the pre-ride inspection.

  4. Do not tow or carry cargo during this period.

  5. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

  6. The driver must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.

  7. Sit in the driver's seat and fasten the seat belt.

  8. Always make sure all cab doors are closed and latched when riding in this vehicle.

  9. Place the transmission in PARK.

  10. Start the engine.

  11. Apply the brakes and shift into low gear.

  12. Check your surroundings and determine your path of travel.

  13. Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.

  14. Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.

    WARNING
    Operating in TURF mode (if equipped) when on sloped, uneven, or loose terrain could cause loss of control and result in serious injury or death. One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again.
  15. Increase speed only after mastering all maneuvers at a slow speed.

  16. After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:

    • Avoid sharp turns.

    • Never turn while applying heavy throttle.

    • Never make abrupt steering maneuvers.

    • Operate at speeds appropriate for your skills, the conditions and the terrain.

    • DO NOT do power slides, “donuts”, jumps or other driving stunts.

4.4.16.2: Driving with a Passenger

  • Perform the pre-ride inspection.

  • Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.

  • Make sure all passengers are wearing helmets, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

  • Make sure all cab nets or doors (if equipped) are properly secured.

  • Do not carry more than the recommended number of passengers for your vehicle.

  • Allow a passenger to ride only in a passenger seat.

  • Slow down. Always travel at a speed appropriate for your skills, your passengers’ skills, and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.

  • Vehicle handling may change with a passenger and/or cargo on board. Allow more time and distance for braking.

  • Always follow all operating guidelines as outlined on safety labels and in this manual.

4.4.16.3: Driving on Slippery Surfaces

WARNING
Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces.

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions:

  • Do not operate on excessively rough, slippery or loose terrain.

  • Slow down before entering slippery areas.

  • Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

  • Engage all-wheel drive before wheels begin to lose traction.

    NOTICE
    Severe damage to the drive train may occur if the AWD is engaged while the wheels are spinning. Always allow the wheels to stop spinning before engaging AWD.
  • Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid.

4.4.16.4: Driving Over Obstacles

Follow these precautions when operating over obstacles:

  • Always check for obstacles before operating in a new area.

  • Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

  • Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

  • Move the gear selector to Low Gear, if needed.

  • Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.

  • Always have all passengers dismount and move away from the vehicle before operating over an obstacle that could cause a rollover.

4.4.16.5: Driving Uphill

Whenever traveling uphill, follow these precautions:

  • Avoid excessively steep hills.

  • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

  • Always travel straight uphill.

  • Keep both feet on the floor.

  • Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.

  • Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.

  • Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

4.4.16.6: Driving Downhill

When driving downhill, follow these precautions:

  • Avoid excessively steep hills.

  • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

  • Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible.

  • Slow down.

  • Apply the brakes slightly to aid in slowing.

4.4.16.7: Driving on a Sidehill (Sidehilling)

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a sidehill is unavoidable, follow these precautions:

  • Slow down.

  • Exercise extreme caution.

  • Avoid crossing the side of a steep hill.

  • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

4.4.16.8: Driving Through Water

Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards.

NOTICE
If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on Spark Arrestor, and take the vehicle in for service at the first opportunity.

Follow these procedures when operating through water:

  • Determine water depths and current before entering water.

  • Choose a crossing where both banks have gradual inclines.

  • Proceed slowly, avoiding rocks and obstacles.

  • Avoid operating through deep or fast-flowing water.

    WARNING
    The large tires on your vehicle may cause the vehicle to float in deep or fast-flowing water, which could result in loss of control and lead to serious injury or death. Never cross deep or fast-flowing water with your vehicle
  • After leaving water, always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal.

    NOTICE
    After running your vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart. Give special attention to engine oil, transmission oil, front and rear gearcases (if equipped), and all grease fittings.

4.4.16.9: Driving in Reverse

Follow these precautions when operating in reverse:

  • Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing.

  • Always avoid backing downhill.

  • Back slowly.

  • Apply the brakes lightly for stopping.

  • Avoid turning at sharp angles.

  • Never open the throttle suddenly.

4.4.16.10: Parking the Vehicle

To park the vehicle, do the following:

  1. Apply the brakes. Stop the vehicle on a level surface.

  2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

  3. Place the transmission in PARK.

  4. Turn the engine off.

  5. Engage the park brake (if equipped).

  6. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  7. Remove the ignition switch key to prevent unauthorized use.

4.4.16.11: Parking on an Incline

Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:

  1. Apply the brakes.

  2. Place the transmission in PARK.

  3. Engage the parking brake (if equipped).

  4. Turn the engine off.

  5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  6. Block the rear wheels on the downhill side.

4.4.17: Hauling Cargo

WARNING

Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo:

Never exceed the stated load capacity for this vehicle.

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.

Always load the cargo box with the load as far forward and as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

Always operate the vehicle with extreme care when hauling or towing loads. Slow down and drive in the lowest gear available.

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.

OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.

Always attach the tow load to the hitch point designated for your vehicle.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing vehicle rollover.

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should never exceed 10 MPH (16 km/h) while towing a load on a level grass surface. Vehicle speed should never exceed 5 MPH (8 km/h) when towing loads in rough terrain, while cornering, or while ascending or descending a hill.

If the vehicle is capable, never exceed 43 MPH (70 km/h) if total payload exceeds 335 lbs. (152 kg).

Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box.

Your vehicle has been designed to carry or tow specific capacities. Reduce speed and allow a greater distance for braking when carrying cargo.

Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.

4.4.18: Load Capacity

The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. Never exceed the following capacities.

MODEL Maximum Capacities (Level Ground) Cargo Box
RANGER® 570 Full Size 1500 lbs. (680.4 kg) 800 lbs. (363 kg)
RANGER® CREW 570 Full Size 1750 lbs. (793.8 kg) 800 lbs. (363 kg)
WARNING

Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box. Passengers must always ride in the cab with seat belts fastened securely.

4.4.19: Belt Life

To extend belt life, use low gear when hauling or towing heavy cargo.

4.4.20: Towing Loads

WARNING
Towing improperly can alter vehicle handling and may cause loss of control or brake instability.

Always follow these precautions when towing:

  1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket.

  2. When towing a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.

  3. Towing a trailer increases braking distance. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.

  4. Do not tow more than the recommended weight for the vehicle.

  5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location, which could result in loss of control of the vehicle.

  6. The total load (operator, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.

  RANGER® 570 Full Size RANGER® CREW 570 Full Size
Total Towed Load Weight (Level Ground) 1500 lbs.
(680 kg)
1500 lbs.
(680 kg)
Total Towed Load Weight (15° grade) 850 lbs.
(386 kg)
850 lbs.
(386 kg)
Total Hitch Vertical Weight 150 lbs.
(68.1 kg)
150 lbs.
(68.1 kg)
Maximum Towing Speed 10 MPH
(16 km/h)
10 MPH
(16 km/h)

4.4.21: Dumping the Cargo Box

To dump the cargo box, do the following:

  1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

  2. Apply the brakes.

  3. Set the gear selector to PARK.

  4. Turn the key to the off position.

  5. Dismount vehicle.

  6. Ensure that the cargo is positioned evenly or toward the front of the cargo box.

  7. Release the tailgate latches.

    WARNING
    Never operate the dump lever without ensuring that the load is positioned evenly or at the front of the box. If the weight distribution on the box is located toward the rear of the box when the release lever is pulled forward, the box may dump unexpectedly and cause serious injury to the operator or bystanders.
  8. Stand clear and pull up on the cargo box release lever.

  9. Lift the front of the cargo box to dump the cargo.

  10. Lower the cargo box and push down securely to latch.

  11. Close the tailgate and secure the latches.

    WARNING
    Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. The rear tires will also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions. Never operate this vehicle with the cargo box in the raised position.

4.4.22: All Wheel Drive/Rear Differential System

If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential.

Engaging AWD

Press the top of the switch to engage All Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information center to indicate that the vehicle is in AWD.When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD.Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction.

  • 1 All-Wheel Drive (AWD)

  • 2 Differential Lock

  • 3 Differential Unlock

Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.

NOTICE
Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage. Always switch to AWD while the rear wheels have traction or are at rest.

Disengaging AWD

Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.

In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.

To disengage AWD, do the following:

  1. Stop the vehicle.

  2. Operate in reverse for at least 10 feet (3 m).

  3. Stop completely.

  4. Shift into low gear and drive forward.

  5. If the front gearcase remains locked after following these instructions, see your dealer or other qualified service person for service.

Locking the Differential

Move the rocker switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction. When the rear differential is locked, both rear wheels rotate at the same speed.

Unlocking the Differential (TURF Mode)

When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.

WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose terrain could cause loss of control and result in serious injury or death. One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again.

Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). When the rear differential is unlocked, the rear wheels can rotate at different speeds. Unlock the differential to make maneuvering easier and minimize damage to turf.

NOTICE
Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential.
WARNING
Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the AWD switch to AWD before ascending or descending a hill.

Chapter 5: Emission Control Systems

5.5.1: Noise Emission Control System

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements.

5.5.2: Operation on Public Lands in the U.S.A.

Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1a. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are subject to monetary penalties. Federal regulations can be viewed online at https://ecfr.federalregister.gov/current/title-43/subtitle-B/chapter-I/part-420.

5.5.3: Crankcase Emission Control System

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.

5.5.4: Exhaust Emission Control System

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).

5.5.5: Electromagnetic Interference

This spark ignition system complies with Canadian ICES-002.

This vehicle complies with the EMC requirements of UN ECE Regulation 10.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

Chapter 6: Maintenance

6.6.1: Overview

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the EU law if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual. Careful periodic maintenance will help keep your vehicle in safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.

Record maintenance and service in the Maintenance Log beginning on Maintenance Log. Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations. Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently.

6.6.2: Polaris Maintenance Schedule

The intervals shown are based on vehicles operated under normal conditions.

Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first.

Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Initial Break-In Service
First 25 Hours / 250 Miles (400 km)
Brake System Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed. Inspect brake pad wear.
Engine Oil and Filter Change the engine oil and filter.
Front Gearcase Fluid Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed.
Transmission Fluid Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed.
The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Every 50 Hours / 500 Miles (800 km)
Brake Pad Wear Inspect; replace as needed.
General Lubrication Locate all applicable fittings and grease.
Engine Breather Inspect; clean as needed

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Every 100 Hours / 1000 Miles (1600 km) or Yearly
Air Filter Replace air filter. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean as necessary.
Battery Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.
Clutches* Inspect bushings, rollers, wearable parts; clean; replace worn parts.
Cooling System Fluid level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system yearly.
Drive Belt Inspect; replace as needed.
Engine Oil and Filter Change the engine oil and filter.
Exhaust Silencer / Pipe Inspect for leaks or damage.
Front Gearcase Fluid Change fluid.
Front / Rear Suspension Lubricate (if applicable).
Fuel System* Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap.
Parking Brake (if applicable)* Inspect and adjust as needed.
Spark Arrestor Clean out.
Spark Plugs Inspect; replace as needed.
Suspension Components* Inspect tie rods, wheel bearings, suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage.
Transmission Fluid Change fluid.
Wiring Inspect for wear, routing, and retention.
* Have an authorized Polaris dealer or other qualified person perform these services.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

Additional Maintenance Intervals

Every 200 hours / 2000 miles (3200 km)

Shock Absorbers* Change shock oil or rebuild (if applicable). Inspect seals and replace as needed.
Brake Fluid Change fluid (DOT 4).

Every 500 hours / 5000 miles (8000 km)

Valve Clearance* Inspect; adjust as needed.

Every 600 hours / 6000 miles (9700 km)

PVT Perform PVT service procedure, inspect drive belt.

Every 60 months / 5 years

Coolant Change fluid.
* Have an authorized Polaris dealer or other qualified person perform these services.

6.6.3: Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

Item Lube Method
Engine Oil PS-4 5W-50 4-Cycle Oil Add to proper level on dipstick.
See Engine Oil.
Brake Fluid DOT 4 Brake Fluid Maintain level between fill lines.
See Brakes.
Transmission Oil
(Main Gearcase)
AGL Gearcase Lubricant & Transmission Fluid See Transmission (Main Gearcase).
Demand Drive Fluid
(Front Gearcase)
Demand Drive Fluid See Front Gearcase (Demand Drive).
Prop Shaft U-Joint Grease Locate fittings and grease.

6.6.4: Engine Oil

Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart. Always use the recommended engine oil. Always change the oil filter whenever changing oil.

Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your dealer can assist.

WARNING

Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident and injury. Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart.

6.6.4.1: Oil Recommendations

POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities.

Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation. See the Polaris Products section for part numbers.

NOTICE

Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands.

6.6.4.2: Oil Check

WARNING

Continuous contact with used motor oil has caused skin cancer in laboratory animal tests. Avoid prolonged contact. Wash skin with soap and water. Launder or discard soiled clothing.

The oil dipstick and fill tube is located on the engine. Access the dipstick through the right rear wheel well.

To check the oil, do the following:

  1. Position the vehicle on a level surface and turn the engine off.

  2. Place the transmission in PARK.

  3. Always clean away all dirt and debris from the dipstick area 1 before unscrewing the dipstick. Unscrew the dipstick. Wipe it dry with a clean cloth.

  4. Reinstall and tighten the dipstick.

  5. Unscrew the dipstick and check the oil level.

  6. Add the recommended fluid as needed. Maintain the oil level in the safe range between the FULL 2 and ADD 3 marks. Do not overfill.

  7. Reinstall and tighten the dipstick.

6.6.4.3: Oil and Filter Change

Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart.

The engine drain plug 2 is located on the bottom of the crankcase. To change the oil and filter 1, do the following:

  1. Position the vehicle on a level surface. Place the transmission in PARK. Apply the brakes.

  2. Start the engine. Allow it to idle for two to three minutes. Stop the engine.

  3. Clean the area around the drain plug.

    IMPORTANT
    The sealing surfaces on drain plug and crankcase should be clean and free of burrs, nicks or scratches.
  4. Place a drain pan beneath engine crankcase and remove the drain plug.

  5. Allow the oil to drain completely.

  6. Reinstall the sealing washer on the drain plug.

  7. Reinstall the drain plug. Torque to 12 ft. lbs. (16 Nm).

  8. Using a cap-style oil filter wrench, turn the filter counter-clockwise to remove it.

  9. Using a clean dry cloth, clean the filter sealing surface on the crankcase. Make sure the old filter O-ring is completely removed.

  10. Lubricate the O-ring on the new filter with a film of fresh engine oil. Check to make sure the O-ring is in good condition.

  11. Install the new filter and rotate it clockwise by hand until the filter gasket contacts the sealing surface, then turn it an additional 3/4 turn.

  12. Always clean away all dirt and debris from the dipstick area before removing the dipstick. Remove the dipstick (or the oil fill cap on the top of the engine) and fill the sump with two quarts (1.9 L) of recommended oil.

  13. Reinstall and tighten the dipstick (and the oil fill cap, if applicable).

  14. Make sure the transmission is in PARK. Apply the brakes.

  15. Start the engine. Allow it to idle for one to two minutes.

  16. Stop the engine. Inspect for leaks.

  17. Re-check the oil level on the dipstick and add oil as necessary to bring the level to the upper mark on the dipstick.

  18. Dispose of used filter and oil properly.

WARNING

Continuous contact with used motor oil has caused skin cancer in laboratory animal tests. Avoid prolonged contact. Wash skin with soap and water. Launder or discard soiled clothing.

6.6.5: Gearcases

6.6.5.1: Transmission (Main Gearcase)

Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole.

TORQUE

Transmission Drain / Fill Plug:

14 ft-lbs (19 Nm)

Oil Check

The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.

To check the transmission fluid, do the following:

  1. Position the vehicle on a level surface and turn off the engine.

  2. Remove the fill plug 1.

  3. Check the fluid level.

  4. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  5. Reinstall the fill plug. Torque to specification.

Fluid Change

The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate.

  1. Insure the engine is off and remove the fill plug 1.

  2. Place a drain pan under the drain plug 2.

  3. Remove the drain plug. Allow the fluid to drain completely.

  4. Clean and reinstall the drain plug. Torque to specification.

  5. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  6. Reinstall the fill plug. Torque to specification.

  7. Check for leaks. Discard used fluid properly.

6.6.5.2: Front Gearcase (Demand Drive)

Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.

ADC Models: Change the front gearcase fluid every 25 hours if the ADC unit is exposed to extreme use. Extreme use includes any of the following:

  • Operation in ADC mode for prolonged periods.

  • Constant ADC operation on hilly or mountainous terrain.

  • ADC is the primary mode of all-wheel-drive operation.

TIP
If the front gearcase makes excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your dealer or other qualified service person for service.
Oil Check

The front gearcase fill plug 1 is located on the right side of the front gearcase.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug 1. Check the oil level.

  3. Add the recommended oil as needed.

  4. Reinstall the fill plug. Torque to specification.

Oil Change
  1. Support the vehicle securely with a jackstand.

  2. Remove the front tire on the driver's side.

  3. Remove the fill plug.

  4. Place a drain pan under the drain plug 2 on the bottom right-hand side.

  5. Remove the drain plug. Drain the oil.

  6. Clean and reinstall the drain plug. Torque to specification.

  7. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.

  8. Reinstall the fill plug. Torque to specification.

  9. Check for leaks.

  10. Discard used oil properly.

6.6.5.3: Gearcase Specification Chart

Gearcase

Lubricant

Capacity

Fill Plug Torque

Drain Plug/ Level Check Plug Torque

Transmission (Main Gearcase)

AGL Gearcase Lubricant & Transmission Fluid

41 floz

(1200 ml)

10–14 ft-lbs

(14–19 N·m)

10–14 ft-lbs

(14–19 N·m)

Demand Drive Unit (Front Gearcase)

Demand Drive Fluid

9.3 floz

(275 ml)

8–10 ft-lbs

(11–14 N·m)

11 ft-lbs

(15 N·m)

6.6.6: Spark Plugs

6.6.6.1: Spark Plug Recommendations

Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification.

NOTICE

Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent.

6.6.6.2: Spark Plug Gap/Torque

Model Electrode Gap New or Used Plug Torque
RANGER 500 .03-.04” (.7–.9 mm) 14.8 ft. lbs (20 Nm)
RANGER 570 .03-.04” (.7–.9 mm) 9 ft. lbs. (12 Nm)
RANGER CREW 570 .03-.04” (.7–.9 mm) 9 ft. lbs. (12 Nm)

6.6.6.3: Spark Plug Inspection

Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color.

CAUTION
A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection.

To inspect the spark plugs, do the following:

  1. Lift the cargo box to access the spark plugs.

  2. Remove the spark plug cap. Using the spark plug wrench provided in the tool kit, remove the plug by rotating it counter-clockwise.

  3. Reverse the procedure for spark plug installation.

  4. Torque to specification.

6.6.6.4: Normal Plug

The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.

The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments.

6.6.6.5: Wet Fouled Plug

The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil consumption, use of non-recommended oil, or poor fuel quality.

6.6.7: Cooling System

The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose.

As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the radiator, past the pressure cap, and into the overflow bottle. As engine coolant temperature decreases, the contracting (cooled) coolant is drawn back up from the tank, past the pressure cap, and into the radiator.

Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle.

6.6.7.1: Adding or Changing Coolant

POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water.

To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.

Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix. If the recovery bottle has run dry, the level in the radiator should be inspected. Add coolant as needed.

6.6.7.2: Radiator and Cooling Fan

Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequent engine damage.

NOTICE
Washing the vehicle with a high-pressure hose could damage the radiator fins and impair the radiator's effectiveness. Using a high-pressure system is not recommended.

6.6.7.3: Radiator Coolant Level

Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequentially, engine damage.

TIP
This procedure is required only if the cooling system has been drained for maintenance and/or repair. But if the overflow bottle has run dry, the level in the radiator should also be inspected.
  1. Lift the hood.

    CAUTION
    Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap.
  2. Slowly remove the radiator cap 1.

  3. View the coolant level through the opening.

  4. Use a funnel and slowly add coolant as needed.

  5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.

6.6.7.4: Overflow Bottle Coolant Level

Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool).

  1. Position the vehicle on a level surface.

  2. Lift the hood. View the coolant level in the overflow bottle 2.

  3. If the coolant level is below the safe operating range, lift the hood and locate the overflow bottle lid. Remove the cap and use a funnel to add coolant through the filler opening. Reinstall the cap.

TIP
If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Your dealer can inspect the cooling system.

6.6.8: POLARIS Variable Transmission (PVT) System

WARNING

Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components.


The PVT system rotates at high speeds, creating large amounts of force on clutch components. As the owner, you have the following responsibilities for your own safety and the safety of others:

  • Always follow all recommended maintenance procedures. Always look for and remove debris inside and around the clutch and vent system when replacing the belt.

  • See your dealer or other qualified service person as outlined in the owner's manual.

  • This PVT system is intended for use on POLARIS products only. Do not install it in any other product.

  • Always make sure the PVT housing is securely in place during operation.

6.6.8.1: Belt Replacement / Debris Removal

If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt.

WARNING
Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.

To replace the belt, do the following:

  1. Position the vehicle on a level surface. Block the wheels to prevent vehicle movement. Place the transmission in neutral.

  2. Lift the cargo box.

  3. Remove the clutch cover 1 using a 3/8” socket with ratcheting wrench and extension.

  4. Pull the bottom of the cover outward and over the suspension to remove it.

  5. Make sure the cover gasket does not fall out of the groove when removing the cover.

  6. Squeeze the belt 2 together so that it submarines further into the driven clutch, creating slack in the belt between the clutches.

  7. Remove the belt by using the slack to pull part of the belt off the driven clutch.

  8. Rotate the driven clutch by hand until the belt is completely off.

  9. Slide the front of the belt out from between the drive clutch and inner clutch cover to completely remove it.

  10. Remove all debris wrapped in and around the PVT system.

  11. Remove all debris from the entire clutch air duct passage.

  12. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist.

    TIP
    Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT components (belt, cover, etc.).
  13. To install a belt, place one end of the belt over the driving clutch. Route the belt over the top of the driven clutch and down into the groove of the clutch to allow slack in the belt. Rotate the driven clutch by hand until the belt falls into place.

  14. Reinstall the clutch cover in the reverse order of removal, fitting the top of the cover into place, then working the bottom of the cover over the suspension.

  15. Install all clutch cover screws. Torque to 4-5 ft. lbs. (5.5-6.5 Nm).

6.6.8.2: POLARIS Variable Transmission (PVT)
System PVT Drying

There may be some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating:

  1. Position the vehicle on a level surface.

  2. Remove the red drain plug on the outer clutch cover. Allow the water to drain completely. Reinstall the drain plug.

  3. Place the transmission in PARK.

  4. Start the engine.

  5. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than five (5) seconds.

  6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range.

  7. Test for belt slippage. If the belt slips, repeat the process.

  8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist.

6.6.9: Vehicle Immersion

WARNING
If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service.

If it's impossible to take your RANGER to a dealer before starting it, follow the steps outlined below:

  1. Move the vehicle to dry land or at the very least, to water below the footrests.

  2. Dry any water present in the air box. Filter replacement is required if water is present.

  3. Remove the spark plugs. Turn the engine over several times using the electric start.

  4. Dry the spark plugs and reinstall, or replace with new plugs.

  5. Attempt to start the engine. If necessary, repeat the drying procedure.

  6. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service.

  7. If water has been ingested into the PVT follow the procedure for drying.

6.6.10: Filter Systems

6.6.10.1: Air Filter

Always change the air filter at the intervals outlined in the Periodic Maintenance Chart.

  1. Lift the cargo box.

  2. Clean all dirt and debris from the air box area.

  3. Unlatch the two (2) cover clips and carefully remove the air box cover. Inspect the seal between the cover and air box to ensure the seal is not torn and has been maintaining a proper seal.

  4. Inspect the air filter and air box for dirt, debris, oil or water. If the filter needs to be replaced, remove the worm gear clamp from the filter neck with a flat-blade screwdriver or 6mm socket. Slide the filter rearward to remove it from the boot, then lift it straight upward and out of the air box.

  5. With the filter removed, clean the intake boot and air box thoroughly and wipe well with a clean, dry cloth.

    NOTICE
    Dirt or debris in the intake boot could result in severe engine damage. Always clean all dirt and debris from the intake boot before installing the filter.
  6. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter.

    NOTICE
    Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. See page 92 for the part numbers of POLARIS products.
  7. Make sure the filter is fully seated on the intake boot and that there is no gap between the filter and boot after installation. Tighten the worm gear clamp to 24 in. lbs. (2.7 Nm).

  8. Reinstall the air box cover. Make sure both hinges are fully inserted. Secure the cover clips.

6.6.10.2: Spark Arrestor

WARNING
  • Never operate the vehicle without the spark arrestor.

  • Remove any combustible materials from the area.

Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.

  • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.

  • Do NOT perform service on the spark arrestor while the system is HOT. Exhaust system temperatures can reach extreme temperatures. Allow components to cool sufficiently before proceeding.

  • Do not stand behind or in front of the vehicle while purging the exhaust system.

  • Never go under the vehicle while it is inclined.

  • Wear eye protection and gloves while servicing.

Use the following procedure to periodically purge accumulated carbon from the exhaust pipe.

  1. Remove the arrestor clean-out plug1 located on the bottom of the muffler.

  2. Place the transmission in PARK.

  3. Start the engine.

  4. Purge accumulated carbon from the system by momentarily revving the engine several times.

  5. If carbon is expelled, cover or plug the exhaust outlet and rap on the pipe around the clean-out plug while revving the engine several more times.

  6. If particles are still suspected to be in the muffler, elevate the rear of the vehicle one foot higher than the front. Block the wheels.

  7. Repeat steps 4 and 5 until no more particles are expelled when the engine is revved.

  8. Stop the engine. Allow the arrestor to cool.

  9. Reinstall the arrestor plug and remove the outlet cover or plug.

6.6.11: Brakes

The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes.

Brake Fluid

Inspect the brake system routinely. Inspect the level of the brake fluid before each operation.

WARNING
After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of accident or severe injury.

Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir are unknown.

  1. Position the vehicle on a level surface and turn off the engine.

  2. View the brake fluid level at the reservoir in the driver’s side wheel well. The level should be between the upper (MAX) and lower (MIN) level lines.

  3. If the fluid level is lower than the upper level line, open the hood and add brake fluid to the upper (MAX) line.

  4. Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.

Brake Inspection

WARNING

Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper.

  1. Check the brake system for fluid leaks.

  2. Check the brake pedal for excessive travel or a spongy feel.

  3. Check the friction pads for wear, damage and looseness.

  4. Check brake discs for signs of cracks, excessive corrosion, warping or other damage. Clean any grease using an approved brake cleaner or alcohol.

  5. Inspect the brake disc spline and pad wear surface 1 for excessive wear. Change pads when worn to 0.040 in (1 mm).

6.6.12: Steering Wheel Inspection

Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart section.

  1. Position the vehicle on level ground.

  2. Lightly turn the steering wheel left and right.

  3. There should be 0.8-1.0 in (20-25 mm) of freeplay.

  4. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized dealer.

6.6.13: Suspension Adjustment

Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension.

Always heed the following rules if you make adjustments to this suspension.

  • Always return the suspension to the lowest (softest 1) setting after the load is removed from the vehicle. The increased suspension height will negatively impact vehicle stability when operating without a load.

  • Always apply the same adjustment setting to both rear wheels.

  • Never operate the vehicle on the highest (stiffest 2) or second highest preload settings without a total combined payload in the vehicle of 450 lbs. (204 kg) or more. Payload includes the driver, approved accessories and cargo. Never exceed the stated load capacity for this vehicle.

6.6.14: Tires

WARNING

Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8 in (3 mm) or less.

Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.

6.6.14.1: Tire Tread Depth

Always replace tires when tread depth is worn to 3 mm (1/8”) or less.

6.6.14.2: Axle and Wheel Nut Torque Specifications

Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut.

Lug Nut
(Aluminum Wheels)
Front and Rear

41 Nm

(30 ft. lbs.)

+90°

(1/4 Turn)

Lug Nut (Steel Wheels) Front and Rear

49 Nm

(36 ft. lbs.)

Hub Retaining Nut Front

122 Nm

(90 ft. lbs.)

Front-CREW

122 Nm

(90 ft. lbs.)

Rear

150 Nm

(111 ft. lbs.)

Rear-CREW

245 Nm

(181 ft. lbs.)

6.6.14.3: Wheel Removal

  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK. Stop the engine.

  3. Loosen the wheel nuts slightly.

  4. Elevate the side of the vehicle by placing a suitable stand under the frame.

  5. Remove the wheel nuts and washers. Remove the wheel.

6.6.14.4: Wheel Installation

WARNING
Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your dealer can assist.
  1. Place the transmission in PARK.

  2. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation.

  3. Attach the wheel nuts and washers and finger-tighten.

  4. Carefully lower the vehicle to the ground.

  5. Torque the wheel nuts to specification.

6.6.15: Fuses

If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.

The fuse box is located in the electrical compartment under the left rearmost seat. Spare fuses are provided in the fuse box.

If you suspect that a fuse or relay may not be working properly, your dealer can assist.

Fuse Size Feature Supported
5A Brake Light
10A Drive System, Fuel Pump
20A EFI, Power Steering (if equipped), Lights, Accessories
20A Circuit Breaker Fan

6.6.15.1: Fuse Box Diagram

HEADLIGHT RELAY FAN RELAY EFI RELAY FUEL PUMP RELAY CHASSIS RELAY SPARE
5A
SPARE
10A
EPS RELAY (OPT) FAN
20A CB
EFI
20A
FUEL PUMP
10A
BRAKE LIGHT
5A
SPARE
20A
EPS (OPT)
20A
LIGHTS
20A
DRIVE
10A
ACCY
20A
 

6.6.16: Lights

Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.

When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.

6.6.16.1: Headlight Lamp Replacement

CAUTION
Hot components can cause burns to skin. Allow lamps to cool before servicing.

To replace the headlight lamp, do the following:

  1. Access the headlamp wiring harnesses through the front wheel wells.

  2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring.

  3. Turn the lamp counter-clockwise to remove it.

  4. Install the new lamp.

    TIP
    Make sure the tab on the lamp locates properly in the housing.

  5. Reinstall the harness assembly into the headlight assembly.

6.6.16.2: Headlight Beam Adjustment

To adjust the headlight beam, do the following:

  1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall.

  2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

  3. Apply the brakes. Start the engine. Turn on the headlights.

  4. Observe the headlight aim. The most intense part of the headlight beam should be aimed 8" (20 cm) below the mark placed on the wall. Include the weight of a rider on the seat while performing this step.

  5. If a headlight needs adjustment, locate the adjustment screw at the back of the headlight.

  6. Loosen the screw, adjust the headlight, and tighten the screw.

  7. Repeat steps 4-6 until the lamp is properly adjusted.

6.6.16.3: Brake Lights

When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.

To check the brake lights, do the following:

  1. Turn the key to the ON position.

  2. Depress the brake pedal. The brake light should come on after about 0.4 in (10 mm) of pedal travel. If the light doesn't come on, check the bulb.

6.6.17: Battery

WARNING
Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last.

Your vehicle has a low-maintenance battery. Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly.

6.6.17.1: Battery Removal

  1. Access the battery via the front underhood storage.

  2. Disconnect the black (negative) battery cable first.

  3. Disconnect the red (positive) battery cable last.

  4. Remove the battery hold-down strap.

  5. Lift the battery out of the vehicle.

6.6.17.2: Battery Installation

Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions in the AGM Battery Maintenance and Charging section before installing the battery.

  1. Ensure that the battery is fully charged.

  2. Place the battery in the battery holder.

  3. Coat the terminals with dielectric grease or petroleum jelly.

  4. Secure the battery hold-down strap.

  5. Connect and tighten the red (positive) cable first.

  6. Connect and tighten the black (negative) cable last.

  7. Verify that cables are properly routed.

6.6.17.3: Battery Maintenance and Charging

WARNING
An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging.

The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory. Never pry the sealing strip off or add any other fluid to this battery.

The single most important thing about maintaining a sealed battery is to keep it fully charged. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation and reduced battery life.

If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer. During charging, place the charger outside of the vehicle and protect it from moisture.

NOTICE

For added convenience Polaris offers the BatteryMINDer® Accessory Vehicle Power Plug (PN 2830518) which allows easy connection to the vehicle's battery through the 12V auxiliary outlet. The auxiliary outlet1 is located in the left hand storage compartment. Use a smartphone to view the power plug accessory via the QR Code® below.

If you plan to store the vehicle for ONE MONTH or longer, remove the battery from the vehicle, then store the battery in a cool and dry location. Continue to maintain the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger.

When using an automatic charger other than a BatteryMINDer® 2012-AGM - 2 AMP charger, refer to the charger manufacturer's instructions for recharging.

If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging.

State of Charge Voltage (DC) Action Charge Time*
100% 12.8-13.0 volts None, check monthly None required
75%-100% 12.6-12.8 volts May need slight charge, if no charge given, check in 2 weeks 3-6 hours
50%-75% 12.3-12.6 volts Needs charge 5-11 hours
25%-50% 12.0-12.3 volts Needs charge At least 13 hours
0%-25% 12.0 volts or less Needs charge At least 20 hours

* Using AGM specific charger at standard amps specified on top of battery

6.6.18: Cleaning and Storage

6.6.18.1: Washing the Vehicle

Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components.

NOTICE
High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, using mild soap.
NOTICE
Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle.

The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.

  1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  2. Rinse with clean water frequently.

  3. Dry surfaces with a chamois to prevent water spots.

6.6.18.1.1: Washing Tips
  • Avoid the use of harsh cleaners, which can scratch the finish.

  • Do not use a power washer to clean the vehicle.

  • Do not use medium to heavy duty compounds on the finish.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

  • Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.

If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and labels. Avoid directing the water stream at the following items:

  • Wheel bearings

  • Radiator

  • Transmission seals

  • Brakes

  • Door seals (if equipped)

  • Cab and body panels

  • Labels and decals

  • Electrical components and wiring

  • Air intake components

  • Window seals (if equipped)

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer, or other qualified person, to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.

6.6.18.2: Polishing the Vehicle

POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.

6.6.18.2.1: Polishing Tips
  • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

6.6.18.3: Chrome Wheel Care (if equipped)

Proper maintenance will protect chrome wheels from corrosion, preserve wheel life and ensure a “like new” appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned. Clean chrome wheels more often if they're exposed to salt or other corrosive elements.

  1. Wash chrome wheels frequently. Use a mild detergent. Never use abrasive cleaners on plated or painted surfaces.

  2. Rinse well with clear water. Soap, detergents, salt, dirt, mud and other elements can cause corrosion.

  3. Polish the clean chrome wheels periodically. Use an automotive grade chrome polish.

  4. Routinely and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions.

6.6.18.3.1: Removing Corrosion

If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the affected areas with the steel wool until the corrosion has been removed. Clean and polish the wheel as outlined above.

6.6.18.4: Storage Tips

NOTICE

Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period.

6.6.18.4.1: Clean the Exterior

Make any necessary repairs and clean the vehicle as recommended.

6.6.18.4.2: Stabilize the Fuel
  1. Fill the fuel tank.

  2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

  3. Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system.

6.6.18.4.3: Oil and Filter

Change the oil and filter. See the Engine Oil section.

6.6.18.4.4: Air Filter / Air Box

Replace the air filter. See Maintenance Chapter. Clean the air box.

6.6.18.4.5: Fluid Levels

Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart.

  • Demand drive fluid (front gearcase)

  • Rear gearcase fluid (if equipped)

  • Transmission fluid

  • Brake fluid (change every two years and any time the fluid looks dark or contaminated)

  • Coolant (test strength/fill)

6.6.18.4.6: Inspect and Lubricate

Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart.

6.6.18.4.7: Fog the Engine
  1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.

  2. Remove the spark plugs and add 1–1.5 oz. (29.5–44 cc.) of engine oil. To access the plug holes, use a section of clear 6 mm (1/4”) hose and a small plastic squeeze bottle filled with the pre-measured amount of oil. Do this carefully! If you miss the plug holes, oil will drain from the spark plug cavities into the hole at the front of the cylinder head, and appear to be an oil leak.

  3. Reinstall the spark plugs. Torque to specification.

  4. Apply dielectric grease to the inside of each spark plug cap. Do not reinstall the cap onto the plug at this step.

  5. Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil.

  6. Reinstall the spark plug caps.

  7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.

6.6.18.4.8: Battery Maintenance

See the Battery Storage and Battery Charging sections for storage and charging procedures.

6.6.18.4.9: Storage Area / Covers

Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.

6.6.18.5: Removal from Storage

WARNING

Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area.

  1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way.

  2. Make sure spark plugs are tight.

  3. Fill the fuel tank with fuel.

  4. Check all the points listed in the Daily Pre-Ride Inspection. Tightness of the bolts, nuts and other fasteners should be checked by an authorized dealer or other qualified service facility.

  5. Lubricate at the intervals outlined in the Periodic Maintenance Chart.

6.6.18.6: Loading and Unloading

The weight distribution of the cargo loaded onto the trailer is important and will have an impact on how the vehicle handles on the road. Ensure the weight of the cargo is distributed properly and the trailer is not rear, front, or side heavy.

Always use a spotter if you are uncomfortable loading the vehicle on your own. A wheel chock or marker can also be used as an indication of how close you will park the vehicle from the front of the trailer.

WARNING

When loading or unloading a vehicle onto a trailer, always wear the appropriate safety gear, including an approved helmet.

6.6.18.7: Minimum Working Load Limit

WARNING

Always secure cargo properly. Improperly securing a load can result in severe injury or death.

Securing devices, such as tie-down straps, are manufactured to support a load that can be applied during normal service. This is known as the Working Load Limit (WLL).

Vehicle Type Tie-Down Minimum WLL
All Vehicles 3,300 lb (1497 kg)

6.6.18.8: Transporting the Vehicle

Follow these procedures when transporting the vehicle.

NOTICE
Do not tow your vehicle behind a car or other vehicle except on a trailer.
  1. Properly load the vehicle onto the trailer or towing vehicle.

  2. Apply the brakes.

  3. Place the transmission in PARK. Stop the engine.

  4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  5. Remove the key to prevent loss during transporting.

  6. Ensure that all seats are attached correctly and are not loose.

  7. Secure the fuel cap, and doors (if equipped).

    WARNING

    Cargo and other loose vehicle parts may fall off while transporting the vehicle. Secure or remove all cargo, and inspect the unit for loose parts prior to transport.

    WARNING

    Do not exceed the towing vehicle's or trailer’s towing capacity when transporting. Refer to the towing vehicle and trailer’s specifications.

    WARNING

    If transporting the vehicle in a non-enclosed trailer, the vehicle must FACE FORWARD, or the roof must be removed. Failure to comply may allow airflow, vibration, or other factors to separate the roof from the vehicle and cause an accident, resulting in serious personal injury or death.

  8. Using tie-down straps of suitable Working Load Limit (WLL), secure the vehicle to the trailer at the designated tie-down points (front and rear). The straps must be secured in a manner that provides support in both vertical and lateral directions. Ensure that they are set with enough tension as to compress the suspension and prevent vehicle movement during transport. Do not allow the secured straps to make contact with any other part of the trailer or cargo.


    CAUTION
    Always use the provided tie-down points. Not using the provided vehicle tie-down points could lead to premature component failure and/or excess wear on the tie-down straps.
    WARNING
    Always secure the vehicle with at least four straps when trailering. Use two straps in the front, and two in the rear.
    WARNING
    Never use chains to tie down the vehicle.
    WARNING
    Do not lay straps over any sharp edges. Sharp edges may damage straps during transportation.
  9. Periodically inspect the vehicle and trailer during transit. Adjust cargo and straps as needed to ensure that the cargo cannot shift, or fall from the trailer or towing vehicle.

6.6.18.9: Tie-Down Locations

  • 1 Front tie-down point

  • 2 Rear tie-down points

7.1 RANGER 570 Full-Size Sport

Maximum Weight Capacity (includes weight of operator, passenger, cargo, accessories) 1500 lbs. (680.4 kg) (4X4)

1300 lbs. (590 kg) (4X4 sold in California)

Dry Weight 1140 lbs. (517 kg)
Test GVW - Rollover Protection System (ROPS) 2850 lbs. (1292 kg) per OSHA® 29 CFR 1928.53
Fuel Capacity 8.8 gal. (33.3 L)
Engine Oil Capacity 2 qts. (1.9 L) with filter
Coolant Capacity 5 qts. (4.75 L)
Overall Length 114 in. (290 cm)
Overall Width 60 in. (152.4 cm)
Overall Height 74 in. (188 cm)
Wheelbase 79.5 in. (202 cm)
Cargo Box Dimensions (Inside) 36.5x54x11.5 in. (93x173x29 cm)
Ground Clearance 10.5 in. (26.7 cm)
Min. Turning Radius 192 in. (487.7 cm)
Towing Capacity 1500 lbs. (680 kg)
Hitch Tongue Capacity 150 lbs. (68 kg)
Max. Cargo Box Load 800 lbs. (363 kg)
600 lbs. (272 kg) (Models sold in California)
Engine Dual overhead cam, 4 valve 4 stroke single cylinder.
Displacement 567 cc
Bore x Stroke (mm) 99mm x 73.6mm
Alternator Output 560 W @ 3000 RPM
Compression Ratio 10:1
Starting System Electric
Fuel System Electronic Fuel Injection
Ignition Timing ECU Controlled
32° +/- 2° @ 5000 RPM
Spark Plug NGK® MR7F / .031” (0.7-0.9 mm)
Lubrication System Wet Sump
Cooling Liquid
Front Suspension MACPHERSON® Strut w/9 in. (22.9 cm) of travel
Rear Suspension Dual A-Arm, IRS w/10 in. (25.4 cm) of travel
Throttle Body Size 42 mm
Ignition System Digital CDI
Driving System Type PVT
Shift Type Single Lever (H/L/N/R/P)
Gear Reduction - Low 13.58:1
Gear Reduction - Reverse 28.84:1
Gear Reduction - High 25.83:1
Drive Ratio - Front 3.818:1
Tire Size - Front 25 x 8 x 12
Tire Size - Rear 25 x 10 x 12
Tire Pressure - Front 10 psi (69 kPa)
Tire Pressure - Rear 10 psi (69 kPa)
Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc
Hood Headlights 2 single beam, 50W, quartz/halogen
Taillights 10 L.E.D. (.28W)
Brake Light 10 L.E.D. (3.1W)
Indicator Light 1.0 W

7.2 RANGER CREW 570 Full-Size Sport

Maximum Weight Capacity (includes weight of operator, passenger, cargo, accessories) 1500 lbs. (680.4 kg) (4X4)

1300 lbs. (590 kg) (4X4 sold in California)

Dry Weight 1520 lbs. (689.46 kg)
Test GVW - Rollover Protection System (ROPS) 3200 lbs. (1451 kg) per OSHA® 29 CFR 1928.53
Fuel Capacity 8.8 gal. (33.3 L)
Engine Oil Capacity 2 qts. (1.9 L) with filter
Coolant Capacity 5 qts. (4.75 L)
Overall Length 146 in. (370.84 cm)
Overall Width Box: 60 in. (152.4 cm)
Tires: 58 in. (147.3 cm)
Overall Height 76 in. (193 cm)
Wheelbase 107 in. (272 cm)
Cargo Box Dimensions (Inside) 36.5x54x11.5 in. (93x173x29 cm)
Ground Clearance 10.5 in. (26.7 cm)
Min. Turning Radius 214 in. (543.5 cm)
Towing Capacity 1500 lbs. (680 kg)
Hitch Tongue Capacity 150 lbs. (68 kg)
Max. Cargo Box Load 800 lbs. (363 kg)
600 lbs. (272 kg) (Models sold in California)
Engine Dual overhead cam, 4 valve 4 stroke single cylinder.
Displacement 567 cc (570)
Bore x Stroke (mm) 99mm x 73.6mm (570)
Alternator Output 560 W @ 3000 RPM
Compression Ratio 10.5:1
Starting System Electric
Fuel System Electronic Fuel Injection
Ignition Timing ECU Controlled
32° +/- 2° @ 5000 RPM
Spark Plug NGK® MR7F / .031” (0.7-0.9 mm)
Lubrication System Wet Sump
Cooling Liquid
Front Suspension MACPHERSON® Strut w/9 in. (22.9 cm) of travel
Rear Suspension Dual A-Arm, IRS w/10 in. (25.4 cm) of travel
Throttle Body Size 42 mm (570)
Ignition System Digital CDI
Driving System Type PVT, 4-wheel independent shaft, lockable differential
Shift Type Single Lever (H/L/N/R/P)
Gear Reduction - Low 13.58:1
Gear Reduction - Reverse 28.84:1
Gear Reduction - High 25.83:1
Drive Ratio - Front 3.818:1 (Non-EPS)
3.077:1 (EPS)
Tire Size - Front 25 x 8 x 12
Tire Size - Rear 25 x 10 x 12
Tire Pressure - Front 10 psi (69 kPa)
Tire Pressure - Rear 18 psi (124 kPa)
Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc
Hood Headlights 2 single beam, 50W, quartz/halogen
Taillights 10 L.E.D. (.28W)
Brake Light 10 L.E.D. (3.1W)

Chapter 7: POLARIS Products

7.7.1: Lubricants / Service Products

Product

Size (quantity)

Quantity

Part Number

Fogging Oil

12 floz (355 ml) aerosol

12

2870791

1 qt (0.95 l)

12

2871517

PS-4

1 qt (0.95 l)

12

2876244

2 qt (1.90 l)

8

2877490

1 gal (3.8 l)

4

2876245

PS-4 Extreme Duty

1 qt (0.95 l)

12

2878920

2 qt (1.90 l)

8

2878922

1 gal (3.8 l)

4

2878919

1 qt (0.95 l)

12

2889395

1 gal (3.8 l)

4

2889396

AGL

1 qt (0.95 l)

12

2878068

1 gal (3.8 l)

4

2878069

Pump for Gallon Jug

1

2870465

Demand Drive

1 qt (0.95 l)

12

2877922

2.5 gal (9.5 l)

2

2877923

Antifreeze / Coolant

1 qt (0.95 l)

12

2880514

1 gal (3.8 l)

6

2880513

Grease Gun Kit, Premium All Season

1

2871312

All Season Grease

Four 3 floz (89 ml) packs

6

2871322

14 floz (414 ml) cartridge

1

2871423

Premium Starter Grease

1

2871460

U-Joint Grease

3 floz (89 ml) tube

24

2871515

14 floz (414 ml) cartridge

1

2871551

Dielectric Grease (Nyogel®)

1

2871329

Carbon Clean

12 floz (355 ml) bottle

12

2871326

Fuel Stabilizer

16 floz (473 ml)

12

2870652

2.5 gal (9.5 l)

2

2872280

DOT 4 Brake Fluid

1

2872189

Loctite® 565 Thread Sealant

1

2871956

BatteryMINDer® 2012 AGM - 2 AMP Charger

1

2830438

Chapter 8: Troubleshooting

8.8.1: Drive Belt Wear/Burn

Possible Cause

Solution

Driving onto a pickup or tall trailer in high range

Use low range during loading.

Starting out going up a steep incline

Use low range.

Driving at low RPM or ground speed – 3–7 mph (4.8–11.3 kph)

Drive at a higher speed or use low range more frequently.

Insufficient warm-up at low ambient temperatures

Warm the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8 throttle in short bursts, 5 to 7 times. The belt will become more flexible and prevent belt burning.

Slow/easy clutch engagement

Use the throttle quickly and effectively.

Towing/pushing at low RPM/low ground speed

Use low range only.

Utility use/plowing

Use low range only.

Stuck in mud or snow

Shift the transmission to low range and carefully use fast, aggressive throttle application to engage clutch.


WARNING: Excessive throttle may cause loss of control and vehicle rollover.

Climbing over large objects from a stopped position

Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to engage clutch.


WARNING: Excessive throttle may cause loss of control and vehicle rollover.

Belt slippage from water or snow ingestion into the PVT system

Dry out the PVT. Prevent water from entering the PVT intake duct. See Intake Pre-Filters for more information. Inspect clutch seals for damage if repeated leaking occurs.

Clutch malfunction

An authorized dealer can assist.

Poor engine performance

Check for clogged air filter, clogged fuel filter, water in the fuel or foreign material in fuel tank or fuel lines. An authorized dealer can assist.

Slippage from failure to warm up belt

Always warm up the belt by operating below 30 mph (48 kph) for 1 mi (1.6 km) (5 mi (8 km) or more when temperature is below freezing).

Wrong or missing belt

Install the recommended belt.

Improper break-in

Always break in a new belt and/or clutch.

8.8.2: Engine Doesn't Turn Over

Possible Cause Solution
Low battery voltage Recharge the battery.
Loose battery connections Check all connections and tighten.
Loose solenoid connections Check all connections and tighten.
Loose electronic control box connections Inspect, clean, reinstall connectors.

8.8.3: Engine Turns Over, Fails to Start

Possible Cause Solution
Out of fuel Refuel.
Water is present in fuel Drain the fuel system and refuel.
Old or non-recommended fuel Replace with fresh recommended fuel.
Fouled or defective spark plug Inspect plug and replace if necessary.
No spark to spark plug Inspect plug and replace if necessary.
Water or fuel in crankcase Your authorized dealer can assist.
Low battery voltage Recharge the battery to 12.8 VDC.
Mechanical failure Your authorized dealer can assist.

8.8.4: Engine Pings or Knocks

Possible Cause Solution
Poor quality or low octane fuel Replace with recommended fuel
Incorrect spark plug gap or heat range Set gap to specs or replace plug

8.8.5: Engine Backfires

Possible Cause Solution
Weak spark from spark plug Inspect, clean and/or replace spark plug
Incorrect spark plug gap or heat range Set gap to specs or replace plug
Old or non-recommended fuel Replace with fresh recommended fuel
Incorrectly installed spark plug wires Your authorized dealer can assist
Mechanical failure Your authorized dealer can assist
Loose ignition connections Check all connections and tighten
Water present in fuel Replace with fresh recommended fuel

8.8.6: Engine Runs Irregularly, Stalls or Misfires

Possible Cause Solution
Fouled or defective spark plug Inspect, clean and/or replace spark plug
Worn or defective spark plug wires Your authorized dealer can assist
Incorrect spark plug gap or heat range Set gap to specs or replace plug
Loose ignition connections Check all connections and tighten
Water present in fuel Replace with new fuel
Low battery voltage Recharge battery to 12.8 VDC
Incorrect fuel Replace with recommended fuel
Clogged air filter Inspect and clean or replace
Clogged intake pre-filter Inspect and clean (with soapy water) or replace
Other mechanical failure Your authorized dealer can assist

8.8.7: Engine Stops or Loses Power

Possible Cause Solution
Out of fuel Refuel
Kinked or plugged fuel vent line Inspect and replace
Water is present in fuel Replace with new fuel
Fouled or defective spark plug Inspect, clean and/or replace spark plug
Worn or defective spark plug wires Your authorized dealer can assist
Incorrect spark plug gap or heat range Set gap to specs or replace plug
Loose ignition connections Check all connections and tighten
Low battery voltage Recharge the battery
Incorrect fuel Replace with fresh recommended fuel
Clogged air filter Inspect and clean or replace
Clogged intake pre-filter Inspect and clean (with soapy water) or replace
Other mechanical failure Your authorized dealer can assist
Overheated engine Clean radiator screen and core, clean engine exterior, and check coolant level. Your dealer can assist.

Chapter 9: Warranty

9.9.1: Limited Warranty

POLARIS Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a ONE YEAR LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. Laws and regulations in your jurisdiction may give extra protection. POLARIS further warrants that the spark arrester in this product will meet the efficiency requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.

This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

9.9.2: Registration

At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage.

9.9.3: Warranty Coverage And Exclusions

9.9.3.1: Limitations Of Warranties And Remedies

This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.

This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; use of unapproved software or calibration; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.

This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:

  • Wheels and tires

  • Suspension components

  • Brake components

  • Seat components

  • Clutches and components

  • Steering components

  • Batteries

  • Light bulbs/Sealed beam lamps

  • Filters

  • Lubricants

  • Bushings

  • Finished and unfinished surfaces

  • Carburetor/Throttle body components

  • Engine components

  • Drive belts

  • Hydraulic components and fluids

  • Circuit breakers/Fuses

  • Electronic components

  • Spark plugs

  • Sealants

  • Coolants

  • Bearings

9.9.3.2: Lubricants and Fluids

  1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.

  2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.

This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.

THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.

9.9.4: How To Obtain Warranty Service

If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service.

9.9.4.1: In the Country where your product was purchased:

Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer, or other qualified person. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer, or other qualified person, that sells the same line as your product.

9.9.4.2: Outside the Country where your product was purchased:

If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer, or other qualified person. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.

9.9.4.3: If you move:

If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage. You may also be required to obtain documentation from POLARIS in order to register your product in your new country. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your product.

9.9.4.4: If you purchase from a private party:

If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.

9.9.5: Exported Products

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins.

9.9.6: Notice

If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety recalls. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.

Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this website, if needed:

www.polaris.com/en-us/contact

Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

For questions call POLARIS Owner Connections:

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

To report a safety defect to Transport Canada, you may either fill out an online defect complaint form at their website:
English: http://www.tc.gc.ca/recalls
French: http://www.tc.gc.ca/rappels

Or contact their Defect Investigations and Recalls Division by calling toll-free 1-800-333-0510 (Canada) or 819-994-3328 (Ottawa-Gatineau area / International).

9.9.7: U.S.A. EPA Emissions Limited Warranty

This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S. Environmental Protection Agency emission regulations. POLARIS warrants that the vehicle is free from defects in materials and workmanship that would cause it to fail to meet these regulations.

The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.

This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions.

For exhaust emissions, emission-related components include any engine parts related to the following systems:

  • Air-induction system

  • Fuel system

  • Ignition system

  • Exhaust gas recirculation systems

The following parts are also considered emission-related components for exhaust emissions:

  • Aftertreatment devices

  • Crankcase ventilation valves

  • Sensors

  • Electronic control units

The following parts are considered emission-related components for evaporative emissions:

  • Fuel Tank

  • Fuel Cap

  • Fuel Line

  • Fuel Line Fittings

  • Clamps*

  • Pressure Relief Valves*

  • Control Valves*

  • Control Solenoids*

  • Electronic Controls*

  • Vacuum Control Diaphragms*

  • Control Cables*

  • Control Linkages*

  • Purge Valves

  • Vapor Hoses

  • Liquid/Vapor Separator

  • Carbon Canister

  • Canister Mounting Brackets

  • Carburetor Purge Port Connector


*As related to the evaporative emission control system.


Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.

This limited warranty excludes failures not caused by a defect in material or workmanship. This limited warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use. This limited warranty also does not cover any engine that has been structurally altered, or when the vehicle has been used in racing competition. This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of POLARIS.

Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.

Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer, or other qualified person, can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls. Tampering with emission controls is prohibited by federal law.

9.9.8: California Residents

Certain POLARIS Off-Road Vehicles are available in 49-state and 50-state versions. Only the 50-state models are certified for sale in California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.

POLARIS Inc. warrants that at the time is first purchased, this vehicle is:

  1. Designed, built, and equipped so as to conform, at the time of sale, with all applicable California evaporative emissions regulations.

  2. Free from defects in material and workmanship that may cause the failure of a warranted part as defined in California evaporative emissions regulations. All replacement parts must be identical in all material respects to that part as described in the OHRV manufacturer’s Executive Order of Certification application.

The California evaporative emissions control system limited warranty statement below applies to your Off Highway Recreational Vehicle in California if the vehicle is equipped with an evaporative emission control system and is labeled with a Vehicle Evaporative Emissions Control Information label indicating that the vehicle conforms to California evaporative emissions regulations applicable to new off-road sport vehicles, all-terrain vehicles, or off-road utility vehicles. These vehicles are referred to as “OHRV-EVAP” below.

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Polaris Industries Inc. are pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards. Polaris must warrant the emission control system on your OHRV-EVAP for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your OHRV-EVAP.

Your emission control system may include parts such as the carburetor or fuel injection system, fuel tank, fuel hoses, carbon canister, engine computer and Evaporative Emissions Control System parts listed in the U.S.A. EPA Emissions Limited Warranty. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, Polaris will repair your OHRV-EVAP at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

For model year 2018 and newer OHRV-EVAP models.

For 30 months, or 2500 mi (4023 km), or 250 hours, whichever comes first, except for evaporative components over the OHRV high-priced warranty value, which is covered for 60 months, or 5000 mi (8047 km), or 500 hours, whichever comes first.

If any emission-related part on your OHRV-EVAP is defective, the part will be repaired or replaced by Polaris.

OWNER'S WARRANTY RESPONSIBILITIES:

As the OHRV-EVAP owner, you are responsible for the performance of the required maintenance listed in your owner's manual. Polaris recommends that you retain all receipts covering maintenance on your OHRV-EVAP, but Polaris cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of a scheduled maintenance.

As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

As an OHRV-EVAP owner, you should also be aware that Polaris may deny you warranty coverage if your OHRV-EVAP or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

ADD-ON OR MODIFIED PARTS

An add-on or modified part must be compliant with applicable CARB emission control standards. A violation of this requirement is punishable by civil and/or criminal punishment.

If you have any questions regarding your warranty rights and responsibilities, you should contact Polaris Customer Assistance at 1-800-POLARIS (1-800-765-2747) or the California Air Resources Board at 9528 Telstar Avenue, El Monte, CA 91731.

United States & Canada: 1-800-POLARIS (1-800-765-2747)

French: 1-800-268-6334

Chapter 10: Maintenance Log

10.10.1: Maintenance Log

Use the following chart to record periodic maintenance.

DATE MILES (KM)
or HOURS
TECHNICIAN SERVICE PERFORMED / COMMENTS