IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2023 PRO XD Diesel Owner’s Manual

P/N 9940960

Trademarks

Unless noted, trademarks are the property of Polaris Industries, Inc.

Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. Tread Lightly^SM is a service trademark of the United States Department of Agriculture. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. WD-40® is registered to WD-40 Manufacturing Company. Kubota® is a registered trademark of Kubota Corporation Japan. ANSI® is a registered trademark of the American National Standards Institute. BatteryMINDer® is a registered trademark of VDC Electronics Inc.

Copyright Information

Copyright 2022 Polaris Industries, Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

i 2023 PRO XD Diesel Owner’s Manual
ii Welcome
Chapter 1: Introduction
- 1.1.1: Important Information
- 1.1.2: Safety Symbols and Signal Words
- 1.1.3: Vehicle Identification Numbers
- 1.1.4: Avoid Operating on Public Roads (Paved or Otherwise)
Chapter 2: Safety
- 2.2.1: Personal Protective Equipment
  - 2.2.1.1: Rider Comfort
- 2.2.2: Safety Labels and Locations
  - 2.2.2.1: Seat Belt / Drive Responsibly Warning
  - 2.2.2.2: Proper Use Warning (2-seat)
  - 2.2.2.3: Proper Use Warning (4-seat)
  - 2.2.2.4: Payload Warning
  - 2.2.2.5: Fuel Transport Warning
  - 2.2.2.6: Load/Passenger/Tire Pressure Warning
  - 2.2.2.7: Clutch Cover Warning
  - 2.2.2.8: Shift Caution
  - 2.2.2.9: Pulley Warning
  - 2.2.2.10: Trailer/Hitch Capacity
  - 2.2.2.11: Hot Surface Caution
- 2.2.3: Operator Safety
  - 2.2.3.1: Proper Operation
  - 2.2.3.2: Operating Without Instruction
  - 2.2.3.3: Age Restrictions
  - 2.2.3.4: Using Alcohol or Drugs
  - 2.2.3.5: Failure to Inspect Before Operating
  - 2.2.3.6: Seat Belts
  - 2.2.3.7: Improper Tire Maintenance
  - 2.2.3.8: Operating With a Load on the Vehicle
  - 2.2.3.9: Operating at Excessive Speeds
  - 2.2.3.10: Jumps and Stunts
  - 2.2.3.11: Turning Improperly
  - 2.2.3.12: Improper Hill Climbing
  - 2.2.3.13: Descending Hills Improperly
  - 2.2.3.14: Crossing Hillsides
  - 2.2.3.15: Stalling While Climbing a Hill
  - 2.2.3.16: Operating in Unfamiliar Terrain
  - 2.2.3.17: Operating Improperly in Reverse
  - 2.2.3.18: Skidding or Sliding
  - 2.2.3.19: Operating Over Obstacles
  - 2.2.3.20: Operating Through Water
  - 2.2.3.21: Operating on Frozen Bodies of Water
  - 2.2.3.22: Operating a Damaged Vehicle
  - 2.2.3.23: Improper Cargo Loading
  - 2.2.3.24: Poor Visibility
  - 2.2.3.25: Hot Exhaust Systems
  - 2.2.3.26: Exposure to Exhaust
  - 2.2.3.27: Unauthorized Use of the Vehicle
  - 2.2.3.28: Equipment Modifications
Chapter 3: Features and Controls
- 3.3.1: Component Locations
- 3.3.2: Console
  - 3.3.2.1: USB Outlets
  - 3.3.2.2: Battery Trickle-Charging Outlet
  - 3.3.2.3: Auxiliary Outlet
  - 3.3.2.4: Adjustable Steering Wheel
  - 3.3.2.5: Gear Selector
  - 3.3.2.6: Park Brake Lever
- 3.3.3: Switches
  - 3.3.3.1: Ignition Switch
  - 3.3.3.2: Light Switch
  - 3.3.3.3: Driveline Mode Switch
- 3.3.4: Heater Control Panel (if equipped)
- 3.3.5: Pulse Bar
- 3.3.6: Foot Pedals
  - 3.3.6.1: Brake Pedal
  - 3.3.6.2: Throttle Pedal
- 3.3.7: Seat and Storage Compartments
- 3.3.8: Electronic Power Steering (EPS) (if equipped)
- 3.3.9: Belt Spin Alarm
- 3.3.10: Fuel Cap
- 3.3.11: Occupant Protection Structure (OPS)
- 3.3.12: Hood Latches
- 3.3.13: Trailer Hitch Bracket
- 3.3.14: Seat Belts
- 3.3.15: Instrument Cluster
  - 3.3.15.1: Overview
  - 3.3.15.2: Indicator Lamps
  - 3.3.15.3: Display Area 1
  - 3.3.15.4: Display Area 2
  - 3.3.15.5: Options Menu
    - 3.3.15.5.1: Unit Selection Distance
    - 3.3.15.5.2: Unit Selection Temperature
    - 3.3.15.5.3: Clock
    - 3.3.15.5.4: Back Light Color
    - 3.3.15.5.5: Back Light Level
    - 3.3.15.5.6: Service Hours
    - 3.3.15.5.7: Diagnostic Code
      - 3.3.15.5.7.1: Diagnostic Display Code Definitions
Chapter 4: Operation
- 4.4.1: Important Information
- 4.4.2: Vehicle Break-in Period
- 4.4.3: Engine and Drivetrain Break-in
- 4.4.4: Brake System Break-in
- 4.4.5: PVT Break-in (Clutches/Belt)
- 4.4.6: Safe Operation Practices
- 4.4.7: Pre-Ride Inspection
- 4.4.8: Fuel Recommendations
  - 4.4.8.1: Additional Technical Fuel Requirements
  - 4.4.8.2: Bio-Diesel Fuels
  - 4.4.8.3: Handling Fuel
  - 4.4.8.4: Refueling
  - 4.4.8.5: Cold Weather Operation
  - 4.4.8.6: Bio-Diesel Blended Fuel
- 4.4.9: Operating Conditions
- 4.4.10: Starting the Engine
- 4.4.11: Stopping the Engine
- 4.4.12: Braking
- 4.4.13: AWD Vehicle Operation
- 4.4.14: Driving Procedures
  - 4.4.14.1: Driving with a Passenger
  - 4.4.14.2: Driving on Slippery Surfaces
  - 4.4.14.3: Driving Uphill
  - 4.4.14.4: Driving on a Sidehill (Sidehilling)
  - 4.4.14.5: Driving Downhill
  - 4.4.14.6: Driving Through Water
  - 4.4.14.7: Driving in Reverse
  - 4.4.14.8: Driving Over Obstacles
  - 4.4.14.9: Parking the Vehicle
  - 4.4.14.10: Parking on an Incline
- 4.4.15: Hauling Cargo
  - 4.4.15.1: Load Capacity
- 4.4.16: Towing Loads
- 4.4.17: Dumping the Cargo Box
Chapter 5: Winch Guide
- 5.5.1: Winch Safety
- 5.5.2: Winch Safety Precautions
- 5.5.3: Winch Operation
- 5.5.4: Winch Cable Care
- 5.5.5: Shock Loading
- 5.5.6: Winch Maintenance and Service Safety
Chapter 6: Emission Control Systems
- 6.6.1: Noise Emission Control System
- 6.6.2: Operation on Public Lands in the U.S.A.
- 6.6.3: Exhaust Emission Control System
- 6.6.4: Electromagnetic Interference
Chapter 7: Maintenance
- 7.7.1: Periodic Maintenance Chart
  - 7.7.1.1: Break-In Period
  - 7.7.1.2: Maintenance Intervals
- 7.7.2: Lubrication Recommendations
- 7.7.3: Engine Oil
  - 7.7.3.1: Oil Recommendations
  - 7.7.3.2: Oil Check
  - 7.7.3.3: Oil and Filter Change
- 7.7.4: Gearcases
  - 7.7.4.1: Gearcase Specification Chart
  - 7.7.4.2: Transmission (Main Gearcase)
    - 7.7.4.2.1: Transmission Oil Check
    - 7.7.4.2.2: Transmission Oil Change
  - 7.7.4.3: Demand Drive (Front Gearcase) (if equipped)
    - 7.7.4.3.1: Demand Drive Oil Check
    - 7.7.4.3.2: Demand Drive Oil Change
- 7.7.5: Grease Lubrication Points
- 7.7.6: Cooling System
  - 7.7.6.1: Adding or Changing Coolant
  - 7.7.6.2: Radiator and Cooling Fan
  - 7.7.6.3: Radiator Coolant Level
  - 7.7.6.4: Overflow Bottle Coolant Level
- 7.7.7: Fuel Leak Inspection
- 7.7.8: POLARIS Variable Transmission (PVT) System
  - 7.7.8.1: Belt Removal
  - 7.7.8.2: Belt Inspection
  - 7.7.8.3: Belt Installation
  - 7.7.8.4: POLARIS Variable Transmission (PVT) Drying
- 7.7.9: Shift Cable / Linkage Inspection
- 7.7.10: Vehicle Immersion
- 7.7.11: Filter Systems
  - 7.7.11.1: Air Filter Inspection / Replacement
  - 7.7.11.2: Air Intake Ducts Inspection
  - 7.7.11.3: Spark Arrester
- 7.7.12: Alternator Belt
- 7.7.13: Fuel Filter / Water Separator
- 7.7.14: Fuel Filter / Water Separator Replacement
- 7.7.15: Throttle System
  - 7.7.15.1: Throttle Freeplay
  - 7.7.15.2: Throttle Freeplay Inspection
  - 7.7.15.3: Idle RPM
  - 7.7.15.4: Throttle Cable Adjustment
    - 7.7.15.4.1: Cable Adjustment
    - 7.7.15.4.2: Throttle Pedal Adjustment
- 7.7.16: Brakes
- 7.7.17: Steering Inspection
- 7.7.18: Wheel Bearing Inspection
- 7.7.19: Axle Inspection
- 7.7.20: Spring Adjustment (if applicable)
- 7.7.21: Tires
  - 7.7.21.1: Tire Tread Depth
  - 7.7.21.2: Tire Rotation
  - 7.7.21.3: Axle and Wheel Nut Torque Specifications
  - 7.7.21.4: Wheel Removal
  - 7.7.21.5: Wheel Installation
- 7.7.22: Power Steering Unit (if equipped)
- 7.7.23: Lights
  - 7.7.23.1: Headlight Bulb Replacement
  - 7.7.23.2: Headlight Beam Adjustment
  - 7.7.23.3: Brake Lights
- 7.7.24: Fuses
- 7.7.25: Battery
  - 7.7.25.1: Battery Removal
  - 7.7.25.2: Battery Installation
  - 7.7.25.3: Battery Storage
  - 7.7.25.4: Battery Charging
- 7.7.26: Cleaning and Storage
  - 7.7.26.1: Washing the Vehicle
    - 7.7.26.1.1: Washing Tips
  - 7.7.26.2: Polishing the Vehicle
    - 7.7.26.2.1: Polishing Tips
  - 7.7.26.3: Storage Tips
    - 7.7.26.3.1: Clean the Exterior
    - 7.7.26.3.2: Oil and Filter
    - 7.7.26.3.3: Air Filter / Air Box
    - 7.7.26.3.4: Fluid Levels
    - 7.7.26.3.5: Inspect and Lubricate
    - 7.7.26.3.6: Storage Area / Covers
  - 7.7.26.4: Removal from Storage
- 7.7.27: Transporting The Vehicle
  - 7.7.27.1: Loading and Unloading
  - 7.7.27.2: Minimum Working Load Limit
  - 7.7.27.3: Transporting the Vehicle
  - 7.7.27.4: Tie-Down Locations
Chapter 8: Specifications
- 8.8.1: PRO XD Standard Cab Diesel
- 8.8.2: PRO XD Crew Cab Diesel
Chapter 9: POLARIS Products
- 9.9.1: Lubricants / Service Products
Chapter 10: Troubleshooting
- 10.10.1: Drive Belt Wear/Spin
- 10.10.2: Engine Doesn't Turn Over
- 10.10.3: Engine Turns Over, Fails to Start
- 10.10.4: Engine Runs Irregularly, Stalls or Misfires
- 10.10.5: Engine Stops or Loses Power
Chapter 11: Warranty
- 11.11.1: Limited Warranty
- 11.11.2: Registration
- 11.11.3: Warranty Coverage And Exclusions
  - 11.11.3.1: Limitations Of Warranties And Remedies
  - 11.11.3.2: Lubricants and Fluids
- 11.11.4: How To Obtain Warranty Service
  - 11.11.4.1: In the Country where your product was purchased:
  - 11.11.4.2: Outside the Country where your product was purchased:
  - 11.11.4.3: If you move:
  - 11.11.4.4: If you purchase from a private party:
- 11.11.5: Exported Products
- 11.11.6: Notice
- 11.11.7: KUBOTA^® Corporation Federal & California Emission Control Systems Limited Warranty for Non-Road Engines (CI)
- 11.11.8: California Residents
Chapter 12: Maintenance Log
- 12.12.1: Maintenance Log