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2024 PRO XD Gas Owner’s Manual

i 2024 PRO XD Gas Owner’s Manual
ii Welcome
Chapter 1: Introduction
- 1.1.1: Important Information
- 1.1.2: Safety Symbols and Signal Words
- 1.1.3: Vehicle Identification Numbers
- 1.1.4: Avoid Operating on Public Roads (Paved or Otherwise)
Chapter 2: Safety
- 2.2.1: Personal Protective Equipment
  - 2.2.1.1: Rider Comfort
- 2.2.2: Safety Labels and Locations
  - 2.2.2.1: Seat Belt / Drive Responsibly Warning
  - 2.2.2.2: Proper Use Warning (2-seat)
  - 2.2.2.3: Proper Use Warning (4-seat)
  - 2.2.2.4: Payload Warning
  - 2.2.2.5: Fuel Transport Warning
  - 2.2.2.6: Load/Passenger/Tire Pressure Warning
  - 2.2.2.7: Clutch Cover Warning
  - 2.2.2.8: Shift Caution
  - 2.2.2.9: Trailer/Hitch Capacity
- 2.2.3: Operator Safety
  - 2.2.3.1: Proper Operation
  - 2.2.3.2: Operating Without Instruction
  - 2.2.3.3: Age Restrictions
  - 2.2.3.4: Using Alcohol or Drugs
  - 2.2.3.5: Failure to Inspect Before Operating
  - 2.2.3.6: Seat Belts
  - 2.2.3.7: Operating With a Load on the Vehicle
  - 2.2.3.8: Improper Tire Maintenance
  - 2.2.3.9: Operating at Excessive Speeds
  - 2.2.3.10: Jumps and Stunts
  - 2.2.3.11: Turning Improperly
  - 2.2.3.12: Improper Hill Climbing
  - 2.2.3.13: Descending Hills Improperly
  - 2.2.3.14: Crossing Hillsides
  - 2.2.3.15: Stalling While Climbing a Hill
  - 2.2.3.16: Operating in Unfamiliar Terrain
  - 2.2.3.17: Operating Improperly in Reverse
  - 2.2.3.18: Skidding or Sliding
  - 2.2.3.19: Operating Over Obstacles
  - 2.2.3.20: Operating Through Water
  - 2.2.3.21: Operating on Frozen Bodies of Water
  - 2.2.3.22: Operating a Damaged Vehicle
  - 2.2.3.23: Improper Cargo Loading
  - 2.2.3.24: Poor Visibility
  - 2.2.3.25: Hot Exhaust Systems
  - 2.2.3.26: Exposure to Exhaust
  - 2.2.3.27: Unauthorized Use of the Vehicle
  - 2.2.3.28: Equipment Modifications
Chapter 3: Features and Controls
- 3.3.1: Component Locations
- 3.3.2: Console
  - 3.3.2.1: Auxiliary Outlet
  - 3.3.2.2: Adjustable Steering Wheel
  - 3.3.2.3: Gear Selector
- 3.3.3: Switches
  - 3.3.3.1: Ignition Switch
  - 3.3.3.2: Light Switch
  - 3.3.3.3: Driveline Mode Switch
- 3.3.4: Heater Control Panel (if equipped)
- 3.3.5: Pulse Bar
- 3.3.6: Foot Pedals
  - 3.3.6.1: Brake Pedal
  - 3.3.6.2: Throttle Pedal
- 3.3.7: Trailer Hitch Bracket
- 3.3.8: Under-Seat Compartments
- 3.3.9: Electronic Power Steering (EPS) (if equipped)
- 3.3.10: Belt Slip Alarm
- 3.3.11: Fuel Cap
- 3.3.12: Occupant Protection Structure (OPS)
- 3.3.13: Hood Latches
- 3.3.14: Seat Belts
- 3.3.15: Instrument Cluster
  - 3.3.15.1: Overview
  - 3.3.15.2: Indicator Lamps
  - 3.3.15.3: Display Area 1
  - 3.3.15.4: Display Area 2
  - 3.3.15.5: Options Menu
    - 3.3.15.5.1: Unit Selection Distance
    - 3.3.15.5.2: Unit Selection Temperature
    - 3.3.15.5.3: Clock
    - 3.3.15.5.4: Back Light Color
    - 3.3.15.5.5: Back Light Level
    - 3.3.15.5.6: Service Hours
    - 3.3.15.5.7: Adjustable Speed Limiting
    - 3.3.15.5.8: Diagnostic Code
      - 3.3.15.5.8.1: Diagnostic Display Code Definitions
Chapter 4: Operation
- 4.4.1: Important Information
- 4.4.2: Vehicle Break-in Period
- 4.4.3: Engine and Drivetrain Break-in
- 4.4.4: Brake System Break-in
- 4.4.5: PVT Break-in (Clutches/Belt)
- 4.4.6: Safe Operation Practices
- 4.4.7: Pre-Ride Inspection
- 4.4.8: Starting the Engine
- 4.4.9: Stopping the Engine
- 4.4.10: Cold Weather Operation
- 4.4.11: Braking
- 4.4.12: All Wheel Drive/Rear Differential System
- 4.4.13: Driving Procedures
  - 4.4.13.1: Driving with a Passenger
  - 4.4.13.2: Driving on Slippery Surfaces
  - 4.4.13.3: Driving Uphill
  - 4.4.13.4: Driving on a Sidehill (Sidehilling)
  - 4.4.13.5: Driving Downhill
  - 4.4.13.6: Driving Through Water
  - 4.4.13.7: Driving in Reverse
  - 4.4.13.8: Driving Over Obstacles
  - 4.4.13.9: Parking the Vehicle
  - 4.4.13.10: Parking on an Incline
- 4.4.14: Hauling Cargo
  - 4.4.14.1: Load Capacity
- 4.4.15: Towing Loads
- 4.4.16: Dumping the Cargo Box
Chapter 5: Winch Guide
- 5.5.1: Winch Safety
- 5.5.2: Winch Safety Precautions
- 5.5.3: Winch Operation
- 5.5.4: Winch Cable Care
- 5.5.5: Shock Loading
- 5.5.6: Winch Maintenance and Service Safety
Chapter 6: Emission Control Systems
- 6.6.1: Noise Emission Control System
- 6.6.2: Operation on Public Lands in the U.S.A.
- 6.6.3: Crankcase Emission Control System
- 6.6.4: Exhaust Emission Control System
- 6.6.5: Electromagnetic Interference
Chapter 7: Maintenance
- 7.7.1: Periodic Maintenance Overview
  - 7.7.1.1: Break-In Period
  - 7.7.1.2: Maintenance Intervals
- 7.7.2: Lubrication Recommendations
- 7.7.3: Engine Oil
  - 7.7.3.1: Oil Recommendations
  - 7.7.3.2: Oil Check
  - 7.7.3.3: Engine Oil and Filter Replacement
- 7.7.4: Gearcases
  - 7.7.4.1: Gearcase Specification Chart
  - 7.7.4.2: Transmission (Main Gearcase)
    - 7.7.4.2.1: Transmission Oil Check
    - 7.7.4.2.2: Transmission Oil Change
  - 7.7.4.3: Demand Drive (Front Gearcase) (if equipped)
    - 7.7.4.3.1: Demand Drive Oil Check
    - 7.7.4.3.2: Demand Drive Oil Change
- 7.7.5: Grease Lubrication Points
- 7.7.6: Spark Plugs
  - 7.7.6.1: Spark Plug Recommendations
  - 7.7.6.2: Spark Plug Gap/Torque
  - 7.7.6.3: Spark Plug Inspection
  - 7.7.6.4: Normal Plug
  - 7.7.6.5: Wet Fouled Plug
- 7.7.7: Cooling System
  - 7.7.7.1: Adding or Changing Coolant
  - 7.7.7.2: Radiator and Cooling Fan
  - 7.7.7.3: Radiator Coolant Level
  - 7.7.7.4: Overflow Bottle Coolant Level
- 7.7.8: Fuel Leak Inspection
- 7.7.9: POLARIS Variable Transmission (PVT) System
  - 7.7.9.1: Belt Removal
  - 7.7.9.2: Belt Inspection
  - 7.7.9.3: Belt Installation
  - 7.7.9.4: POLARIS Variable Transmission (PVT) Drying
- 7.7.10: Shift Cable / Linkage Inspection
- 7.7.11: Vehicle Immersion
- 7.7.12: Filter Systems
  - 7.7.12.1: Air Filter Inspection / Replacement
  - 7.7.12.2: Air Intake / Engine Breather Inspection
  - 7.7.12.3: Spark Arrester
- 7.7.13: Brakes
- 7.7.14: Steering Inspection
- 7.7.15: Wheel Bearing Inspection
- 7.7.16: Axle Inspection
- 7.7.17: Spring Adjustment (if applicable)
- 7.7.18: Tires
  - 7.7.18.1: Tire Tread Depth
  - 7.7.18.2: Tire Rotation
  - 7.7.18.3: Axle and Wheel Nut Torque Specifications
  - 7.7.18.4: Wheel Removal
  - 7.7.18.5: Wheel Installation
- 7.7.19: Power Steering Unit (if equipped)
- 7.7.20: Lights
  - 7.7.20.1: Headlight Bulb Replacement
  - 7.7.20.2: Headlight Beam Adjustment
  - 7.7.20.3: Brake Lights
- 7.7.21: Fuses
- 7.7.22: Battery
  - 7.7.22.1: Battery Removal
  - 7.7.22.2: Battery Installation
  - 7.7.22.3: Battery Storage
  - 7.7.22.4: Battery Charging
- 7.7.23: Cleaning and Storage
  - 7.7.23.1: Washing the Vehicle
    - 7.7.23.1.1: Washing Tips
  - 7.7.23.2: Polishing the Vehicle
    - 7.7.23.2.1: Polishing Tips
  - 7.7.23.3: Storage Tips
    - 7.7.23.3.1: Clean the Exterior
    - 7.7.23.3.2: Oil and Filter
    - 7.7.23.3.3: Air Filter / Air Box
    - 7.7.23.3.4: Fluid Levels
    - 7.7.23.3.5: Inspect and Lubricate
    - 7.7.23.3.6: Storage Area / Covers
  - 7.7.23.4: Removal from Storage
- 7.7.24: Transporting The Vehicle
  - 7.7.24.1: Loading and Unloading
  - 7.7.24.2: Minimum Working Load Limit
  - 7.7.24.3: Transporting the Vehicle
  - 7.7.24.4: Tie-Down Locations
Chapter 8: Specifications
- 8.8.1: PRO XD Standard Cab
- 8.8.2: PRO XD Crew Cab
Chapter 9: POLARIS Products
- 9.9.1: Lubricants / Service Products
Chapter 10: Troubleshooting
- 10.10.1: Drive Belt Wear/Burn
- 10.10.2: Engine Doesn't Turn Over
- 10.10.3: Engine Turns Over, Fails to Start
- 10.10.4: Engine Backfires
- 10.10.5: Engine Pings or Knocks
- 10.10.6: Engine Runs Irregularly, Stalls or Misfires
- 10.10.7: Engine Stops or Loses Power
Chapter 11: Warranty
- 11.11.1: Limited Warranty
- 11.11.2: Registration
- 11.11.3: Warranty Coverage And Exclusions
  - 11.11.3.1: Limitations Of Warranties And Remedies
  - 11.11.3.2: Lubricants and Fluids
- 11.11.4: How To Obtain Warranty Service
  - 11.11.4.1: In the Country where your product was purchased:
  - 11.11.4.2: Outside the Country where your product was purchased:
  - 11.11.4.3: If you move:
  - 11.11.4.4: If you purchase from a private party:
- 11.11.5: Exported Products
- 11.11.6: Notice
- 11.11.7: U.S.A. EPA Emissions Limited Warranty
- 11.11.8: California Residents
Chapter 12: Maintenance Log
- 12.12.1: Maintenance Log

Cleaning and Storage

In this section:

Washing the Vehicle
Polishing the Vehicle
Storage Tips
Removal from Storage

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