2023 Sportsman 850 / XP 1000 Owner’s Manual

A replacement key can be made from the original key.

Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

Wear gloves for comfort and for protection from sun, cold weather and other elements.

Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.

Wear long sleeves and long pants to protect arms and legs.

Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how to operate the ATV properly in different situations and on different types of terrain.

Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle.

Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safety training course.

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age.

Never allow anyone under 12 years of age to ride as a passenger on a 2-up ATV.

Even though a child may be within the recommended age group for operating some ATVs, they may not have the skills, abilities, or judgment needed to operate or ride on this ATV safely and could be susceptible to accident or injury.

Never consume alcohol or drugs before or while operating this vehicle.

Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.

Gasoline is highly flammable and explosive under certain conditions.

• Always exercise extreme caution whenever handling gasoline.

• Always refuel with the engine stopped, and outdoors or in a well ventilated area.

• Never carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.

Riding in this vehicle without wearing an approved helmet and protective eye wear increases the risk of a serious injuries in the event of an accident.

Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.

Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience.

Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV.

If a person's feet are not firmly planted on the footrests, they could come into contact with the wheels or other moving parts and lead to accident or injury.

Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation.

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.

Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual. See the New Operator Driving Procedures section for details.

Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual. See the New Operator Driving Procedures section for details.

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual. See the New Operator Driving Procedures section for details.

Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover.

• Always maintain a steady speed when climbing a hill.

• Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill.

If all forward speed is lost:

• Lean forward to keep body weight uphill.

• Apply the brakes.

• Lock the parking brake when fully stopped.

• Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.

• Turn the ATV around and remount, following the procedure described in the owner's manual.

If the ATV begins rolling downhill:

• Keep operator body weight uphill.

• Never apply engine power.

• Apply the brake lever gradually.

• When fully stopped, apply the auxiliary brake as well, and then lock the parking brake.

• Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.

• Turn the ATV around and remount, following the procedure described in the owner's manual.

Operating on excessively steep hills could cause an overturn.

Never operate on hills too steep for the ATV or for your abilities.

Never operate this ATV on hills steeper than 25 degrees.

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn.

• Do not operate on excessively rough, slippery or loose terrain until you've learned and practiced the skills necessary to control the vehicle on such terrain.

• Always use extra caution on rough, slippery or loose terrain.

Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

• Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident.

• Always use the size and type of tires specified for your vehicle.

• Always maintain proper tire pressure as described in the owner's manual and on safety labels.

Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See the New Operator Driving Procedures section for details.

Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.

Improperly operating over obstacles could cause loss of control or rollover.

Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as large rocks and fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles. See the New Operator Driving Procedures section for details.

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.

Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this owner's manual. See the New Operator Driving Procedures section for details.

Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that exceeds the floor level of the vehicle.

Always follow proper procedures for operating in water as described in this owner’s manual.

Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident.

• Always follow the instructions in this owner’s manual for carrying cargo.

• Never exceed the stated load capacity for this vehicle.

• Cargo should be properly distributed and securely attached.

• Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking.

Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.

Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

Safe operation of this rider-active vehicle requires good judgment and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturn and loss of control.

If using a hitch, ensure the receiver does not exceed a two inch drop or raise.

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.

Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds.

Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS approved equipment and/or modifications have been added to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.

For more information about ATV safety, see the Safety Training section.

To report a safety defect to Transport Canada, you may either fill out an online defect complaint form at their website (English: http://www.tc.gc.ca/recalls, French: http://www.tc.gc.ca/rappels) or contact their Defect Investigations and Recalls Division by calling toll-free 1-800-333-0510 (Canada) or 819-994-3328 (Ottawa-Gatineau area / International).

WARNING

Improper use can result in SEVERE INJURY or DEATH

• ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR

• NEVER USE ON PUBLIC ROADS

• NEVER CARRY PASSENGERS

• NEVER USE WITH DRUGS OR ALCOHOL

• without proper training or instruction

• at speeds too fast for your skills or the conditions

• on public roads - a collision can occur with another vehicle

• with a passenger - passengers affect balance and steering and increase risk of losing control

• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns

• avoid paved surfaces - pavement may seriously affect handling and control

Locate and Read Owner's Manual. Follow All Instructions And Warnings.

Part Number: 7186136

WARNING

• Operating this vehicle if you are under the age of 16 increases your chances of severe injury or death.

• NEVER operate this vehicle if you are under age 16.

Part Number: 7185253

WARNING
Improper use of override button can lead to loss of control resulting in severe injury or death. Do not activate override while throttle is engaged. Always apply throttle gradually, while in reverse.

Part Number: 7186144

WARNING

• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed.

• Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in serious injury or death.

Part Number: 7175488

WARNING
Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death.

• Cold tire pressure:

  • Front: 7.0 psi (48.3 kPa)

  • Rear: 7.0 psi (48.3 kPa)

• Maximum weight capacity: 575 lbs. (261 kg)

• Lug nut torque: Reference Owner’s Manual

• NEVER exceed 50 MPH (80 kph) when rear cargo loads are above 50 lbs. (22 kg) and/or front cargo loads are above 25 lbs. (11 kg).

• NEVER exceed 10 MPH (16 kph) when rear cargo loads are above 200 lbs. (91 kg) and/or front cargo loads are above 100 lbs. (45 kg).

Part Number: 7300105

WARNING
Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death.

• Cold tire pressure:

  • Front: 10.0 psi (69 kPa)

  • Rear: 10.0 psi (69 kPa)

• Maximum weight capacity: 575 lbs. (261 kg)

• Lug nut torque: Reference Owner’s Manual

• NEVER exceed 62mph (100 km/h) when payload is above 215lbs (98 kg).

Part Number: 7300106

WARNING

NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.

Part Number: 7186125

WARNING

• Never operate this ATV on HILLS steeper than 25 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill.

• REVERSE operation can be dangerous even at low speeds. Steering becomes difficult. To prevent loss of control, avoid sudden braking or sharp turns.

Part Number: 7186128

WARNING

• DO NOT TOW FROM RACK OR BUMPER.

  Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch.

• Maximum Rack Loads: Front 120 lbs (54 kg) Rear 240 lbs (109 kg).

Part Number: 7175448

TRAILER MAX WEIGHT: 1500 LBS. (682 KG) ON LEVEL GROUND
850 LBS. (386 KG) UP TO 15 DEGREES
GRADE HITCH MAX. VERTICAL
WEIGHT: 150 LBS. (68 KG)

Part Number: 7170509

When the switch is on AWD, the ATV is four-wheel drive, and the AWD indicator icon in the instrument cluster display will be visible.

When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD. The vehicle automatically engages AWD when operating in reverse if the switch is set to either AWD position.

When the switch is on 2X4, the ATV is in two-wheel drive at all times.

When the switch is on ADC 4X4, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill.

The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable AWD until the engine RPM is below 3000. Once enabled, AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.

Engage the AWD switch before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.

To engage AWD mode, push the momentary switch to the right. AWD will engage when engine speed slows to below 3100 RPM. The gauge will display “AWD.”

There is no limit to the length of time the vehicle may remain in AWD. The vehicle automatically engages AWD when operating in reverse if the switch is set to the AWD position.

Once enabled, AWD remains enabled until the switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.

When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.

To engage 2x4 Mode, push the momentary switch to the left. AWD will disengage when engine speed slows to below 3100 RPM. The gauge will display “2X4.”

To engage ADC AWD Mode, push the momentary switch to the right twice. When the switch is on ADC AWD, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the AWD switch to ADC AWD before ascending or descending a hill.

The ADC system will automatically engage when all four of the following conditions occur:

• The 4X4 switch must be in the ADC 4X4 position

• Vehicle speed must be 15 MPH (25 km/h) or less

• The throttle must be closed (throttle lever released)

• The transmission must be in gear (high, low or reverse)

The ADC system will automatically disengage if at least one of the following conditions occur:

• The 4X4 switch is moved out of the ADC 4X4 position

• Vehicle speed exceeds 15 MPH (25 km/h)

• The throttle is open (throttle is applied)

• The transmission is shifted to neutral or park

Diagnostic Code Screen will show available MIL that has come on during that ignition cycle.

To access the Diagnostic Code Screen, do the following:

1. Press and hold the MODE button to enter the Options Menu. “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

1. Select “Diagnostic Codes” from the Options Menu by pressing the MODE button.

   Toggle the Up/Down Buttons to cycle through Code(s).

   NOTICE

   This option will only be available if a fault code was set or is active during the current ignition key 'on' cycle. Turning off the ignition will clear any save fault codes from the gauge.

   • 1 Display area 1 will show FMI

   • 2 Display area 2 will show SPN

   • 3 Clock Area will show Count.

   

   NOTICE

   When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code.

2. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

1. Press and hold the MODE button to enter the Options Menu.

   NOTICE

   “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

2. Select “Units-Distance” from the Options Menu by pressing the MODE button.

   Reference the image shown above:

   1 Press the MODE button.

   2 Toggle the Up/Down Buttons to change the units (MPH or KPH)

   3 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

1. Press and hold the MODE button to enter the Options Menu.

   NOTICE

   “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

2. Select “Units - Temp” from the Options Menu by pressing the MODE button.

   Reference the image shown above:

   1 Press the MODE button.

   2 Toggle the Up/Down Buttons to change the units (°F or °C)

   3 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

1. Press and hold the MODE button to enter the Options Menu.

   NOTICE

   “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

2. Select “Clock” from the Options Menu by pressing the MODE button.

   Reference the image shown above:

   • 1 Press the MODE button.

   • 2 Toggle the Up/Down Buttons to change the units (12H or 24H)

   • 3 With the correct unit displayed, Press the mode button which will set the unit.

   • 4 Toggle the Up/Down Buttons to change the units (Cycles Hours)

   • 5 With the correct unit displayed, Press the mode button which will set the unit.

   • 6 Toggle the Up/Down Buttons to change the units (Cycles 10s of Minutes)

   • 7 With the correct unit displayed, Press the mode button which will set the unit.

   • 8 Toggle the Up/Down Buttons to change the units (Cycles 1s of Minutes)

   • 9 With the correct unit displayed. Press the mode button which will set the unit and return to the Options menu.

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

1. Press and hold the MODE button to enter the Options Menu.

   NOTICE

   “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

2. Select “Backlight Color” from the Options Menu by pressing the MODE button.

   Reference the image shown above:

   1 Press the MODE button.

   2 Toggle the Up/Down Buttons to change the units (Blue or Red)

   3 With the correct unit displayed, Press the MODE button which will set the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold MODE Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

1. Press and hold the MODE button to enter the Options Menu.

   NOTICE

   “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

2. Select “Backlight Level” from the Options Menu by pressing the MODE button.

   Reference the image shown above:

   1 Press the MODE button.

   2 Toggle the Up/Down Buttons to change the units (Increase or Decrease Level)

   3 With the correct unit displayed, Press the MODE button which will set the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold MODE Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

1. Press and hold the MODE button to enter the Options Menu.

   NOTICE

   “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

2. Select “Service Hours” from the Options Menu by pressing the MODE button.

   Reference the image shown above:

   1 Press the MODE button.

   2 Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)

   3 With the correct unit displayed, press the MODE button, which will set the unit and return you to the Options Menu.

   NOTICE

   To reset service hours after they have counted down to "0.0", reselect the existing setpoint or select a new service hour value.

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold MODE Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

The Bluetooth® functionality allows users to pair their phones with the vehicle’s digital gauge. This function allows users to receive call and text alerts while operating the vehicle.

If a text message is received while the vehicle is moving faster than 2 KPH, only the sender’s name is shown onscreen.

If you are browsing any of the Bluetooth® menus and the vehicle starts to move faster than 2 KPH, the menu will automatically display VEHICLE MOVING. If you attempt to access Bluetooth® menus while the vehicle is moving faster than 2 KPH, the screen will display VEHICLE MOVING momentarily, and then it will redirect to the options menu.

The display allows up to four customized gauge screens. All but one screen can be deleted; one will always remain as the default.

Follow the instructions below to create customized gauge screens.

1. Press the Gear icon in the bottom right corner of the touchscreen.

2. On the right side of the configuration panel, press the Screens tab 1 followed by the Add New button 2.

1. In the left side panel, choose a gauge layout from the three provided options.

1. Select the Data tab 6. As the widget slots on the left are selected, the selection of what data item to populate that widget slot with is selected on from the list on the right.

1. Reorder the widgets by pressing and holding down on the widget and sliding the widget up or down into the desired position.

1. Click the green check mark or Done to close the configuration panel.

Press 1 to toggle between the two available gauge view modes, analog and digital.

There are two ways to open the Badge Panel, press the Badge Panel button (Polaris Logo) 1 at the top of the touchscreen or the Polaris Menu hard button 2 on the right of the display.

The App Tray provides easy access to key features on the display screen. Tap on any of the listed icons to navigate to that display screen. For example, tap the Maps button to navigate to the Map Screen, or press the Music button to navigate to the Audio Screen.

Press the Controls tab to change display mode, display brightness, activate heated grips, and change fuel type.

Press the Notifications tab to view DTC codes, installed software, and vehicle warnings.

If the engine goes over temperature, a red banner will appear at the top of your display stating: ENGINE OVERHEATING – STOP IMMEDIATELY.

The appearance of this banner indicates continued operation of your ATV could result in serious engine damage.

The engine management system will automatically reduce engine power and set a fault. Stop the engine immediately. Allow the engine to cool down.

A parking brake notification should appear in a similar manner to the Engine Overheat Indicator, reading “RELEASE BRAKES,” if attempting to drive while the parking brake is engaged. Engine power will be limited if the parking brake is engaged while the vehicle is motion.

The engine management system will automatically reduce engine power and set a fault. If you see this warning, stop the vehicle and disengage the parking brake before continuing.

The appearance of this banner indicates continued operation of your ATV could result in damage to the braking system or vehicle.

Displays equipped with Wi-Fi connectivity will check for updates automatically once the display is successfully connected to a network. When a software update is available, a notification will be shown on the display. The notification will prompt you to download and install the update.

To update the display software, complete the following steps:

1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline.

2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.

3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

4. Avoid aggressive use of the brakes.

5. Vary throttle positions. Do not operate at sustained idle.

6. Pull only light loads.

7. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

8. During the break-in period, change both the oil and the filter at 25 hours or 250 miles.

9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.

Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.

Always break in the clutches and drive belt of new vehicles, as well as after a belt replacement.

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.

If a belt fails and you need to replace it, always clean all debris from the PVT intake and outlet duct, the clutch, and the engine components.

If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases.

Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:

1. Stop the engine.

2. Lock the parking brake.

3. Place the transmission in PARK.

4. Always block the rear wheels on the downhill side.

POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.

See the Lubrication Guide section for fluid recommendations, capacities, and plug torques.

To check the oil level, do the following:

1. Position the vehicle on a level surface.

2. Access the oil dipstick and fill tube from the left side of the ATV 1. Remove the dipstick. Wipe it dry with a clean cloth.

3. Reinstall and tighten the dipstick.

4. Remove the dipstick and check the oil level.

5. Add the recommended fluid as needed. Maintain the oil level in the safe range between the FULL and ADD marks. Do NOT overfill.

6. Reinstall and tighten the dipstick.

The engine oil and oil filter should be changed in accordance with the Maintenance Interval Chart. See the Lubrication Guide section for fluid recommendations and capacities.

1. Position the vehicle on a level surface.

2. Clean the area around the drain plug 1.

3. Place a drain pan under the crankcase.

4. Remove the drain plug. Allow the oil to drain completely.

   CAUTION

   Hot oil can cause burns to skin. Do not allow hot oil to contact skin.

5. Install a new sealing washer on the drain plug. The sealing surfaces on drain plug and crankcase should be clean and free of burrs, nicks or scratches.

6. Reinstall the drain plug. Torque to specification.

   TORQUE

   Drain Plug:

   12 ft-lbs (16 N·m)

7. Remove the oil filter cover plate by loosening the three screws holding into place.

8. Place shop towels beneath the oil filter. Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it.

9. Using a clean dry cloth, clean the filter sealing surface on the crankcase.

10. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition.

11. Install the new filter and rotate it clockwise by hand until the filter gasket contacts the sealing surface, then turn it an additional 1/2 turn.

12. Remove the dipstick. Add the proper amount of the recommended oil. Do not overfill.

13. Reinstall the dipstick.

14. Place the transmission in PARK.

15. Lock the parking brake.

16. Start the engine. Allow it to idle for one to two minutes.

17. Stop the engine.

18. Check for leaks.

19. Check the oil level. Add oil as needed to bring the level to the upper mark on the dipstick.

20. Dispose of used filter and oil properly.

The recovery bottle fluid level can be viewed from inside the front right wheel well. Access the recovery bottle cap under the front box.

1. View the fluid level in the bottle.

2. If the level is low, remove the bottle cap and add coolant as needed. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool).

3. Reinstall the cap.

4. Close and secure the front box and cover.

To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.

Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix. If the recovery bottle has run dry, check the level in the radiator. Add coolant as needed.

1. Access the pressure cap under the front box. See the Front Compartment section for details.

2. Remove the pressure cap.

3. Using a funnel, slowly add coolant through the radiator filler neck.

4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.

5. Close and secure the front box and cover.

The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self- adjusting.

Under normal operation, the diaphragm extends into the reservoir as fluid level drops. The diaphragm is inside, under the reservoir cap, integrated into the seal for the master cylinder. If the fluid level is low and the diaphragm is not extended, a leak is likely and the diaphragm should be replaced. To ensure proper diaphragm operation, always fill the reservoir as needed whenever the cover is loosened or removed. Do not overfill.

The following checks are recommended to keep the brake system in good operating condition. Check more often if brakes are used heavily under normal operation.

1. Always keep brake fluid at an adequate level. See the Master Cylinder/Brake Fluid section for details.

2. Check the brake system for fluid leaks.

3. Check the brakes for excessive travel or spongy feel.

4. Check the friction pads for wear, damage and looseness. Replace brake pads when they are worn to .030” (0.762 mm).

5. Check the security and surface condition of the disc. Clean any grease using a recommended brake cleaner or alcohol. Do not use spray lubricants or other petroleum-based products. If you discover any damage (cracks, excessive corrosion, warping) see your dealer for service before operating.

The hydraulic auxiliary brake system requires no adjustment. Check the brake fluid level frequently for the auxiliary brake system.

Always replace tires when tread depth is worn to 3 mm (1/8”) or less.

1. Stop the engine.

2. Place the transmission in PARK.

3. Lock the parking brake.

4. Loosen the wheel nuts slightly.

   WARNING

   Do not service axle nuts that have a cotter pin installed. Your authorized dealer can assist.

5. Elevate the side of the vehicle by placing a suitable stand under the foot rest frame.

6. Remove the wheel nuts.

7. Remove the wheel.

1. Place the transmission in PARK.

2. Lock the parking brake.

3. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation (if equipped).

4. Install the wheel nuts and finger-tighten them.

5. Lower the vehicle to the ground.

6. Torque the wheel nuts to specification.

Check the wheel nut torques occasionally and when they've been loosened for service.

When servicing a halogen lamp, avoid touching the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If fingers do touch a lamp, clean it with denatured alcohol.

1. Remove the four (4) headlight pod screws. Pull the pod cover forward.

   

2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring.

   

3. Turn the lamp counter-clockwise to remove it.

4. Install the new lamp. Make sure the tab on the lamp locates properly in the housing.

5. Reassemble the pod.

On models equipped with LED headlights, if the headlights become inoperable, the entire assembly must be replaced by your authorized Polaris dealer or other qualified service facility.

The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment.

1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall 1. Place the transmission in PARK.

2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

3. Start the engine. Turn the headlight switch to high beam.

4. Observe the headlight aim on the wall. The most intense part of the headlight beam should be 2 in. (5 cm) below the mark on the wall2. Include rider weight on the seat when measuring.

5. The adjustment screw is located on the left side of the headlight pod. To adjust the beam, loosen the screw. Adjust the headlamp to the desired position, then tighten the screw.

1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall.

   NOTICE

   Rider weight must be included on the seat while performing this procedure.

2. Place the transmission in PARK.

3. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

4. Start the engine and turn the headlight switch to high beam.

5. Observe the headlight aim on the wall. The most intense part of the headlight beam should be aimed 2 in. (5 cm) below the mark placed on the wall in Step 3.

6. Open the front rack.

7. Adjust the beam to desired position and tightening or loosening the screws at the top of the lights. Adjust each light independently.

   
   WARNING

   Due to the nature of ATVs and where they are operated, headlight lenses become dirty. Frequent washing is necessary to maintain lighting quality. Riding with poor lighting can result in severe injury or death.

1. Remove the four (4) headlight pod screws.

   

2. Pull the pod cover forward.

3. Unplug the headlamp from the wiring harness.

   

4. Use a small screwdriver to remove the o-rings from the headlight mounting tabs.

5. Pull the headlight housing up from the bracket for removal.

6. Reverse the steps to install the new housing and reassemble the pod.

1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly.

   

2. Remove the headlamp and install the new headlamp.

3. Reinstall the harness assembly into the headlight assembly.

   NOTE

   Take care to avoid touching the glass on the new headlight bulb. Fingerprints on the glass may result in premature failure.

4. Turn the headlight harness clockwise to secure the headlamp.

Refer to the specifications section for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification.

Spark plug condition is indicative of engine operation. Check the spark plug for the correct color.

1. Rotate the spark plug cap 1 1/4 turn and pull it off the spark plug.

   

2. Rotate the spark plug 2 counter-clockwise to remove it.

   

3. Reverse the procedure for spark plug installation. Torque to specification.

1. Access the battery under the front box.

2. Disconnect the black (negative) battery cable first.

3. Disconnect the red (positive) battery cable last.

4. Disconnect the battery hold-down strap.

5. Lift the battery out of the ATV.

Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the instructions in the Battery Charging section before installing the battery.

An optional extreme use battery may be available for your model. If the performance of the factory-installed battery is inadequate due to operation in extreme cold or due to extended use of multiple electrical accessories, your authorized dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.

1. Ensure that the battery is fully charged.

2. Place the battery in the battery holder.

3. Coat the terminals with dielectric grease or petroleum jelly.

4. Secure the battery hold-down strap.

5. Connect and tighten the red (positive) cable first.

6. Connect and tighten the black (negative) cable last.

7. Verify that cables are properly routed. Cables should be safely tucked away at the front and rear of the battery.

8. Close and secure the front box and cover.

Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge.

POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self-discharge. Battery Tender can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a pre-determined point. See the Polaris Products section for the part numbers.

Read all instructions before proceeding with the installation of this battery.

The battery is already filled with electrolyte and has been fully charged at the factory. Never pry the caps off or add any other fluid to this battery.

The single most important thing about maintaining the battery is to keep it fully charged. Use a voltmeter to measure DC voltage to determine the battery state of charge.

For a refresh charge, follow all instructions carefully.

1. The battery should be disconnected from a load or charger for at least two hours before checking voltage. Check the battery voltage with a voltmeter. A fully charged battery will register 12.6 V or higher.

2. If the voltage is less than 12.6 volts, recharge the battery at 2 amps or less until the battery charger indicates charge complete.

3. When using an automatic charger, refer to the charger manufacturer's instructions for recharging. When using a constant current charger, use the following guidelines via the table below.

Some Polaris ORV models include either a Lead Acid Conventional battery or a Dry Shipped Absorbed Glass Mat (AGM) battery. See the Service Manual for procedures on how to activate, charge, maintain, and test a Lead Acid Conventional or Dry Shipped AGM battery.

Some Polaris ORV models include either a Lead Acid or Absorbed Glass Mat (AGM) Low Maintenance battery. See the Service Manual for procedures on how to charge, maintain, and test a Lead Acid or AGM Low Maintenance battery.

If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the following items:

• Wheel bearings

• Radiator

• Transmission seals

• Cab and body panels

• Electrical components

• Switches and controls

• Fuel system components

• Labels and decals

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.

Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.

POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.