en
IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2024 RZR Trail S MD/ZUG/Tractor Owner’s Manual

P/N 9941227

i 2024 RZR Trail S 1000 Owner’s Manual

 

2024 RZR Owner’s Manual

RZR Trail S 1000 MD

RZR Trail S 1000 Tractor

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc.

Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. WALKER EVANS RACING® is a registered trademark of Walker Evans Enterprises Incorporated. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK LLC. Google Play® is a registered trademark of Google, Inc. Apple® is a registered trademark of Apple Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. OSHA® is a registered trademark of the Occupational Safety and Health Administration, U.S. Dept. of Labor. FOX® is a registered trademark of Fox Factory Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. exFAT® is a registered trademark of Microsoft Corporation. ANSI® is a registered trademark of American National Standards Institute, Inc. Sachs® is a registered trademark of ZF Friedrichshafen AG.

Copyright Information

Copyright 2023 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printed in Hungary

ii Welcome

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.

For the most up-to-date owner’s manual visit
https://www.polaris.com/en-us/owners-manuals .

iii Safety Symbols and Signal Words

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

Icon Description
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

Table Of Contents

Chapter 1: Introduction

1.1.1: Important Information

WARNING

Failure to follow the warnings contained in this manual can result in severe injury or death.

This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

  • Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle at all times.

  • This vehicle is an ADULT VEHICLE ONLY. You MUST be at least 16 years of age and have a valid driver’s license to operate this vehicle.

  • No person under the age of 12 may ride as a passenger in this vehicle.

  • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.

  • Always keep hands, feet, and all other body parts inside the vehicle at all times.

  • Always wear the proper clothing when operating or riding in this vehicle. All riders should wear substantial footwear, long pants, and a close-fitting shirt. A hard hat or helmet and approved eye protection are recommended when appropriate for riding or working conditions.

  • Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and the operator’s ability to react.

1.1.2: Declaration of Conformity

1.1.3: ORV Certificate of Pre-Delivery Inspection

IMPORTANT
It is recommended that the owner of this vehicle receive a completed Certificate of Pre-Delivery Inspection form. If you did not receive this form (or a similar version to the sample below), consult your authorized dealer to obtain one.

1.1.4: Tools for Safe Riding

To safely operate this vehicle, it is important to become familiar with its features, controls, and characteristics. Review the Safety Briefings for this vehicle that apply to you:

  • Operators

  • Riders

  • Owners

  • Trailering the Vehicle

  • Maintaining the Vehicle

Additionally, read the product safety labels on the vehicle and follow all rules and regulations concerning the operation of this vehicle in your area.

POLARIS recommends anyone who will be operating this vehicle to take a training course. ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this training, visit www.rohva.org.

Other sources of safety information include the POLARIS Safety Video. The POLARIS Help Center also has additional information:
https://www.polaris.com/en-us/off-road/owner-resources/help-center/ .

1.1.5: Near-field Communication (NFC)
(if equipped)

Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.

IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices require third party applications to access NFC content. For questions regarding the NFC reader on your device, refer to the device’s user manual.

On models equipped with NFC, place your smartphone directly over the Polaris emblem to do the following:

  • View vehicle-specific information

  • Access your Polaris Garage

  • Download and view the owner’s manual

  • View accessory instructions

  • Watch how-to videos

  • Access warranty information

  • Check for service notifications


Ride Command with NFC

Additional NFC features are available when using the Ride Command mobile app. To access these features, do the following:

  1. Download the Ride Command mobile app from the Apple App Store® or Google Play® store.

  2. Create or log in to an existing account.

  3. From the Ride Command mobile app home screen, select Add Vehicle.

  4. On the vehicle, tap the NFC-enabled badge with the phone to scan the vehicle.

  5. Confirm information, name your vehicle, and tap add to garage.

System Requirements

Refer to device manufacturer’s instructions to verify NFC read capability, and/or NFC-capable add-ons.

1.1.6: Radio Compliance Statements

NOTE
Some vehicle models contain radio equipment as detailed in this section.

USA Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Component ID Manufacturer
Ride Command RC-7 Display RC-7 Polaris Industries Inc.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

CAUTION
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Canada Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Component ID Manufacturer
Ride Command RC-7 Display RC-7 Polaris Industries Inc.

This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS(s). Operation is subject to the following two conditions:

  1. This device may not cause interference.

  2. This device must accept any interference, including interference that may cause undesired operation of the device.

IMPORTANT
For applications that use vehicle-to-vehicle (V2V) communication, radio transmitter IC 5966A-P001 has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with Polaris antenna (part number 4019300) with gain of 3 dBi. Any antenna that has a gain greater than 3 dBi is prohibited for use with this device.

European Union (EU) Radio Compliance

This vehicle contains the following radio equipment or components that contain radio equipment:

Component Ride Command RC-7 Display
Component ID RC-7
Manufacturer Polaris Industries Inc.
*Transmitting Frequency 2402 - 2480 MHz
Max RF Transmitting PWR 0.0977 W
*Other transmitting radio frequencies may exist outside of EU markets.

Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU.

The full text of the EU declaration of conformity is available at the following internet address:

https://www.polaris.com/en-us/radio-conformity/

1.1.7: Vehicle Identification Numbers

Record your vehicle’s identification number 1, engine serial number 2, and key number 3 in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

Vehicle Model Number:  
Vehicle Identification Number:  
Engine Serial Number:  
Key Number:  

Chapter 2: Safety

2.2.1: Owner Requirements

Improper use, maintenance, or modification of this vehicle can lead to serious injury or death.

Require proper use of your vehicle. Do not allow anyone to operate your vehicle or ride as a passenger unless they are properly instructed and you are sure they are willing to ride responsibly. To prevent unauthorized use, always remove the ignition key when the vehicle is not in use.

Any modifications or installation of non-POLARIS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to POLARIS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. It is never appropriate to install any additional seating.

Check with the manufacturer to determine any potential effect of a modification or accessory on the safe use of your vehicle. You are responsible for injuries related to modifications to the vehicle. Modifications or accessories may:

  • Damage machine components - especially modifications that increase speed or power.

  • Make the vehicle less stable at higher speeds.

  • Add weight, reducing the amount of cargo and total weight you can carry, and raise the vehicle’s center of gravity.

  • Overload the vehicle’s electrical system capacity. Blowing a fuse may cause a loss of lights or engine power.

  • Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS).

  • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.

  • Void your warranty.

The vehicle ROPS, when used with the seat belts and doors, provides a structure to help protect occupants. The structure will not protect occupants in all rollovers or accidents.

2.2.2: Driver and Passenger Qualifications

Make sure operators are 16 or older with a valid driver’s license. Just because a teenager has a license does not mean that they will make good judgments about driving and avoid risk taking.

POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.




Make sure all riders fit the vehicle. Be sure that the driver and all passengers are able to:

  • sit with their backs against their seat,

  • adjust the seat belt to fit properly,

  • have both feet flat on the floor, and

  • have both hands on the steering wheel or on a passenger hand hold.

Do not allow children who need child safety seats or booster seats to ride in the vehicle. The vehicle is not designed to restrain automotive child safety seats.

You are responsible for your passengers. Be sure passengers are seated properly, belted, holding the passenger hand hold, and ready to brace. Unrestrained riders can fall out or be thrown around and from a moving vehicle.

Every person must be properly seated and belted in their own seat. Two people should never be belted into a single seat belt. People belted together can crash into one another in a collision and be seriously injured. Never carry passengers in the cargo bed as they could be thrown against or out of the vehicle or come into contact with moving parts.

Do not let people drive or ride after using alcohol or drugs.

2.2.3: Prepare Vehicle for the Ride

Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death.

Item Remark Reference
Brake Fluid Ensure proper level and condition Brake Fluid
Front and rear suspension Inspect, lubricate if necessary Lubrication Recommendations
Steering Ensure free operation Lubrication Recommendations
Tires Inspect condition and pressure Tire Tread Depth
Wheels/Lug Nuts Inspect, ensure fastener tightness Axle and Wheel Nut Torque Specifications
Fuel and oil Ensure proper levels and condition Oil Check
Coolant Ensure proper level and condition Cooling System
Indicator lights/switches Ensure proper operation Ignition Switch / Light Switch
Indicator Lamps
Air Filter Inspect, replace as needed Air Filter
Engine intake pre-filter Inspect, clean Intake Pre-Filters (if equipped)
PVT intake pre-filter Inspect, clean POLARIS Variable Transmission (PVT) System
Headlights Check operation
Brake lights/taillights Check operation
Seat Latches Push down on both seat backs to ensure the latches are secure Seat Removal
Seat Belts Check length of belt for damage, check latches for proper operation Seat Belts
Exhaust Inspect spark arrester and clean if needed. Spark Arrester
Vehicle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.
Passenger Hand Hold Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the clasps are fully locked after making adjustments. Passenger Hand Hold
Lock adjustable steering wheel Do not adjust the steering wheel while the vehicle is moving. Steering Wheel

Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury:

  • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.

  • Make sure tire pressures match the specifications listed in the table below.

  • Only use the size and type of tires specified for this vehicle.

  • Do not operate your vehicle with worn or damaged tires.

  • Always follow your tire manufacturer’s instructions for maintenance.

Measurement Specification

Maximum Cargo Box Load

136 kg

Tire Pressure in kPa

Front: 69 kPa

Rear: 97 kPa

Maximum Weight Capacity
Includes weight of operator, passenger, cargo, and accessories

336 kg

2.2.4: Prepare Yourself, Passengers, and Cargo for the Ride

Wear an approved helmet. Riding in this vehicle without wearing an approved helmet increases the risk of serious injury. For example, a helmet reduces your risk of injury from head strikes with the vehicle or other objects even if there is no crash.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets in Europe, Asia, and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.


Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision.

POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as:

  • VESC 8

  • V-8

  • Z87.1

  • CE



Additional protective clothing and gear that may be appropriate for your riding conditions includes:

  • Always wear shoes when operating. Consider wearing sturdy over-the-ankle boots suitable for the terrain you will be riding in.

  • Full-finger gloves can protect against wind, sun, cold, and objects. Choose gloves that fit snugly and allow fingers to move freely and grip on the steering wheel or hand holds.

  • Consider long sleeves and long pants to help protect arms and legs.

  • Long-term exposure to wind and engine noise can cause permanent hearing loss. Properly worn hearing protective devices such as earplugs can help prevent hearing loss. Check local laws or the rules of the riding area you are in before wearing hearing protection to make sure its use is permitted.

Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason. Do not hold onto the ROPS frame or put any part of your body on the door.

Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle.

Be sure riders pay attention and plan ahead. If you think or feel the vehicle may tip or roll, reduce your risk of injury:

  • Keep a firm grip on the steering wheel or hand holds and brace yourself.

  • Do not put any part of your body outside of the vehicle for any reason.

This vehicle is not designed to carry unrestrained pets. An unrestrained pet can be thrown about and injure riders, even during normal operation. When transporting pets, use a pet crate suitable for off-road use that is secured to the vehicle.

Fuels such as gasoline can be extremely flammable. To reduce the risk of serious injury or death, never carry fuel or other flammable liquids on this vehicle. Rollovers, crashes, rough riding, or changes in elevation or temperature may lead to fuel spilling or vapor release from portable containers. Hot vehicle parts can cause fires, even after the engine has been turned off.

Never exceed vehicle weight capacities. Overloading the vehicle or carrying cargo improperly will cause changes in stability and handling, which could cause loss of control or an accident. See the Specifications chapter for weight capacities.

Secure cargo in the cargo box as far forward, centered and as low as possible. When cargo cannot be positioned and secured in this way, operate with extra caution. Unsecured cargo can strike and injure riders, affect vehicle handling, and result in loss of control.

The weight of riders and cargo changes vehicle braking, handling, and stability. To avoid loss of control, turn gradually, operate at slower speeds, and avoid rougher or steeper terrain.

2.2.5: Driving Guidelines

Drive responsibly. This vehicle is not a toy and can be hazardous to operate. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death. To avoid loss of control and rollovers:


  • Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

  • Slow down before entering turn.

  • Avoid hard acceleration when turning, even from a stop.

High speed off-road operation
Driving off-road vehicles to test the limits of your skills or abilities can be very dangerous to you, passengers, and bystanders. Basic skills for driving a car, ATV, or other off-road vehicles do not equip drivers to safely attempt high speed off-road operation. Develop your skill gradually through training, practice, and experience with the various driving modes of this vehicle and the terrain in which you are operating. Always do a low speed reconnaissance run (prerun) to become aware of anything you may encounter.

High speed off-road operation can lead to loss of control, crashes, or hard landings that can seriously injure occupants (even without rolling the vehicle or damaging it).

If you plan on using the vehicle for high speed, off-road competition, additional safety equipment may be necessary. Check the rules that apply to your competition.

Do not go over jumps — going airborne can lead to serious injury or death. Going airborne can cause loss of control, rollovers, or crashing into the ground and may damage the vehicle. Even without crashing, landings can be hard enough to cause any vehicle suspension to fully compress (e.g., bottom out). Serious injuries, including spinal injuries, can occur even if riders are properly harnessed, wearing helmets and the vehicle is not damaged and remains upright.

You may encounter slopes, "jumps", or other terrain features that could send the vehicle airborne, depending on your speed. These may be defectively designed, poorly maintained, or not suitable for this vehicle. Slow down, use extra care, and avoid going airborne. Never take this vehicle over jumps.

Watching someone else go over a jump or go airborne does not mean you can safely do so. Polaris cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.

Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Proceed slowly and with extra care on unfamiliar terrain. Avoid paved surfaces. Sudden changes in terrain such as holes, depressions, banks, softer or harder ground, or other irregularities may cause loss of control or rollover. Give yourself time to react to rocks, bumps, or holes that may be hard to see. Operating in deep snow or tall grass may make it harder to see obstacles.

If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle in a safe place. Get out to inspect the area thoroughly. Look from both your approach side and exit side. If you are reasonably confident you can continue safely, choose the path that will allow you to go straight over the obstacle to minimize the vehicle tipping sideways. Go only fast enough to maintain your momentum, but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room, or back up until you find a less difficult path.

Abrupt application of the accelerator pedal can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident, especially while on sloped terrain or while crossing obstacles such as rocks or logs.

MD MODELS ONLY
Avoid Operating on Public Roads (Paved or Otherwise).
This vehicle does not have highway safety features that on-road vehicles may have (air bags, anti-lock brakes, stability control, etc.). If another vehicle collides with you, the likelihood of a serious injury or death may be greater. Also, you may not be able to avoid a crash or rollover if you make sudden or abrupt maneuvers such as swerving or emergency braking. While it may be legal locally to drive on some public roads in specific parts of the country, your vehicle was not designed or certified as an on-road motor vehicle. Polaris does not support public road use except as may be necessary to cross-roads designated for connecting off highway vehicle trail segments. If you must drive on-road, drive slowly and defensively. Your vehicle may lack the features needed to comply with state or local laws that permit limited public road use. Modifications you make to your vehicle to meet these requirements may void the vehicle warranty. In addition, refer to tire manufacturer’s instructions or limitations for on-road operation, including speed limits and premature tire wear.

ZUGMASCHINE OR TRACTOR MODELS ONLY
This vehicle is approved for on-road use.

Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain.

Driving up hills
Check the terrain before ascending a hill and make sure it is not too slippery or loose. Engage all-wheel drive for hills. Drive straight uphill, keeping speed and throttle steady. Avoid steep hills which can cause the vehicle to overturn.

Recovering from stalling on a hill
If the vehicle loses forward speed, apply the brakes gradually and stop. Do not attempt to turn the vehicle around. Instead, shift to reverse and allow the vehicle to slowly roll straight downhill. Apply light brake pressure to control speed.

Overtopping a hill
Slow down when you reach the crest of a hill. Never blindly go over the crest of a hill or a drop off at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

Driving down hills
Check the terrain before descending a hill and make sure it is not too slippery or loose. Engage all-wheel drive and proceed slowly, applying the brakes lightly. Never descend a hill with the transmission in neutral or if the engine is turned off.

Avoid side hilling (riding across slopes)
If unavoidable, proceed slowly and with extra caution. Avoid obstacles and changes in terrain that could cause the vehicle to tip or slide. If it feels like the vehicle begins to tip or slide, immediately turn downhill.

Riding near wooded areas or brush
Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants.

Riding in snow
Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.

Riding on ice
Never operate the vehicle on a frozen body of water unless you have verified that the ice can support the weight of the vehicle. Severe injury or death can result if the vehicle falls through the ice.

Riding in water / Falling into water
Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturning, or being swept away in water. You can be seriously injured or killed from entrapment and drowning. Never operate the vehicle in fast-flowing water or in water that exceeds the floor level of the vehicle. Avoid sharp drop-offs and large rocks. Choose a path that provides an entrance and exit point with gradual inclines. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

Riding on sand dunes
Use extra caution when operating on or near dunes. Be alert for changes in terrain. Never blindly go over the crest of a hill or a drop-off at high speed. An obstacle, a sharp drop, or another vehicle or a person could be on the other side of the hill.

Riding in low-visibility conditions
Use extra caution and drive slowly in conditions of reduced visibility such as fog, rain, and darkness.

Plan ahead to avoid the need for evasive maneuvers, such as swerving. Hitting an obstacle — including wildlife — you are not ready for can be dangerous. Choosing to swerve instead can be even more dangerous because it can lead to loss of control, rollover, or collisions.

When operating in areas with possibility of wildlife appearing in your path, plan ahead to avoid swerving for animals if doing so could result in collisions or rollovers. Go slowly or avoid driving during seasons or times of day when animals such as deer are more likely to cross your path without warning.

Avoid Collisions With Other Vehicles
When following another vehicle or operating in the same area as others, keep a safe distance to avoid collisions. Allow extra space when sight distances are limited by dust, snow, curves, hills, or other conditions. Plan ahead to avoid having to swerve or leave the trail to avoid a collision.

On trails, be prepared to make space for other vehicles to pass. If you need to stop on a trail, move your vehicle to the edge of the path to allow others to pass safely.

Correct a skid by turning the steering wheel in the direction of the skid.
Never apply the brakes during a skid.

If the vehicle begins to slide downhill or you feel it may tip, turn downhill immediately and stop. Maneuver slowly and carefully until you can drive straight downhill.

Do not continue driving if your vehicle may be damaged or if you were in a crash or rollover.
Operating the vehicle while damaged or after a crash or rollover can cause loss of control, rollover, or accident, which can lead to serious injury or death. If you cannot safely transport the vehicle on your own, contact a recovery and towing service.

After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.

Be prepared in case your vehicle becomes damaged or disabled, especially in remote areas. Consider in advance how to get help and stay safe until it arrives whenever you ride.

There is a recovery tow loop at the front and back of the vehicle to attach a winch or strap.
Use these loops to recover this vehicle if it is stuck, to pull it onto a tow truck, trailer, or to use this vehicle to recover another vehicle. These loops are for emergency recovery only and are not for towing vehicles to another location.

Improper recovery may lead to loss of control or vehicle damage. Only attach straps to specified locations. Do not attach to any other point on the vehicle. Only recover a vehicle of equal or lesser size and weight. When recovering a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not move a disabled vehicle faster than 16 km/h.

Operating, Idling, Or Parking Near Combustible Materials
Engine, exhaust, and other vehicle components can be very hot during and after use. Do not idle or park the vehicle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover. Do not let mud, grass, or other debris accumulate on the engine or exhaust system. Inspect and remove as needed.

Vehicle rollaway can cause serious injury or death. This vehicle can roll whenever the gear selector is not in the PARK (P) position. Always shift to PARK (P) when stopping the engine or leaving the vehicle. When leaving the vehicle on an incline is unavoidable, use extra care. If leaving the vehicle unattended, block the rear wheels on the downhill side and keep children, pets, and others away from the gear selector.

Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.

After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again. Some things to inspect include:

  • Debris that could catch fire, such as mud/grass near the engine or exhaust system

  • Damage to the suspension, steering, or any other part of the vehicle

  • Tire condition, such as tread and sidewall damage

  • Shock absorber assembly condition

Be sure to have any issues checked and problems fixed before operating again.

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

  • Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

  • Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. If you start a vehicle in one of these, drive it out and close the door as soon as possible. If you drive it into one of these, turn it off as soon as possible.

  • Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

The above list of hazards and overturning risk is not exhaustive.

2.2.6: Towing

WARNING
Towing improperly can alter vehicle handling and may cause loss of control or brake instability.

This RZR vehicle can tow vehicles ONLY of equal or lesser size and weight.

When towing a disabled RZR vehicle, place the disabled vehicle’s transmission in neutral. Do not operate the vehicle faster than 16 km/h (10 MPH) when towing.

IMPORTANT
When using a trailer or machine-mounted trailer, always strictly follow the instructions outlined in the trailer’s operator’s manual before towing. Never tow trailers unless all respective instructions have been followed.

2.2.6.1: Towing a RZR

Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground. See the Transporting the Vehicle section for details.

If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than (16 kph) 10 mph.
1 Front Tow Loop (Tractor Models Only)

2.2.7: Trailering Safety

The weight distribution of the cargo loaded onto the trailer is important and will have an impact on how the vehicle handles on the road. Ensure the weight of the cargo is distributed properly and the trailer is not rear, front, or side heavy.

Improperly trailering or attempting to tow this vehicle can result in serious injury or death. Improper transportation can also cause vehicle damage, which may involve parts flying off and creating road hazards for other motorists.

Face the vehicle forward.
When using a non-enclosed trailer, face the vehicle forward or remove the roof.

Always use a spotter if you are uncomfortable loading the vehicle on your own. A wheel chock or marker can also be used as an indication of how close you will park the vehicle from the front of the trailer.

Ensure everything in the vehicle is secure.
Walk around the vehicle and make sure:

  • Doors are latched

  • Front hood and storage compartments are locked

  • Rear seat backs are latched

  • Cargo is secured or removed

  • Vehicle is in PARK (P)

Use designated tie down points.
This vehicle is equipped with four tie down points for transport. Route straps so that they cannot contact any part of the vehicle and become worn or loose during transport. Do not use winch to secure vehicle to trailer.

Towing this vehicle is not recommended.
Transport this vehicle on a trailer or flatbed with all four wheels off the ground. If it is unavoidable to tow this vehicle when it is disabled, place this vehicle’s transmission in NEUTRAL and tow the shortest distance possible. Do not tow this vehicle faster than 10 mph (16 km/h).

Use suitable tie downs.
Securing devices, such as tie down straps, are manufactured to support a maximum strength or load limit that can be applied during normal service. This is known as the Working Load Limit (WLL). Each tie-down strap must have a WLL exceeding the minimum WLL.

Vehicle Type Tie-Down Minimum WLL
All Vehicles 3,300 lb (1497 kg)

2.2.7.1: Transporting the Vehicle

Follow these procedures when transporting the vehicle.

  1. Place the transmission in PARK. Stop the engine.

  2. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle

  3. Remove the key to prevent loss during transporting.

  4. Secure the fuel cap and seats. Ensure that the seats are attached correctly and are not loose.

    WARNING

    Cargo and other loose vehicle parts may fly off while transporting this vehicle. Secure or remove all cargo, and inspect the unit for loose parts prior to transport.

    If transporting the vehicle in a non-enclosed trailer, then the vehicle must FACE FORWARD, or roof must be removed.

    Failure to comply may allow airflow, vibration, or other factors to separate the roof from the vehicle and cause an accident, resulting in serious personal injury or death.

  5. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.

1 Two Front Tie-Down Points

2 Two Rear Tie-Down Points (or tow loop)

2.2.8: Hauling Cargo

WARNING

NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.



Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo:



Never exceed the stated load capacity for this vehicle.



REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.



NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, accessories and loads in the rack or box. The combined weight of these items must not exceed the maximum weight capacity.



Always load the cargo box with the load as far forward and as low as possible.



When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.



Always operate the vehicle with extreme care when hauling cargo. Slow down and drive in the lowest gear available.

WARNING

Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box. A passenger must always be seated in a passenger seat with seat belt secured.

WARNING

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.



OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.



HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.



USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing a rollover.



DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should never exceed 10 MPH (16 km/h) while cornering or while ascending or descending a hill.

Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo.

Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.

Belt Life

To extend belt life, use low gear in the following conditions:

  • when hauling or towing heavy cargo.

  • when consistently operating at speeds less than 35 MPH (56 km/h) in hard-pulling terrain, such as mud, rocks or sand/dune environments.

2.2.9: Hot Exhaust Systems

WARNING

Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

Use caution when traveling through tall grass, especially dry grass. Always inspect the underside of the vehicle and areas near the exhaust system after driving through tall grass, weeds, brush, and other tall ground cover. Promptly remove any grass or debris clinging to the vehicle.

2.2.10: Lightning and Powerlines

Avoid operating this vehicle when lightning could occur or near powerlines. Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent and keep a safe distance from powerlines.

For more information about safety, contact an authorized POLARIS dealer or visit the POLARIS web site at www.polaris.com.

2.2.11: Forestry Application and Crop Spraying

This vehicle does not have a Falling Objects Protective Structure (FOPS). Do not use the vehicle in forestry application situations where the risk of falling objects may be present.

This vehicle is not equipped for protection against hazardous substances. It does not offer any protection against substances which are harmful to health. Always wear proper personal protective equipment if this vehicle is used for crop spraying or other applications requiring the use of hazardous substances.

2.2.12: Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

  • 1 General Alerts

  • 2 Clutch Cover Alert

  • 3 Intake Alert

  • 4 Hitch Capacity Alert

  • 5 Load / Tire Pressure Alert

2.2.13: MD Models Only

2.2.13.1: General Alert

WARNING

  • Always read the owner’s manual.

  • Never allow anyone under 16 years of age to operate this vehicle.

  • Never use alcohol or drugs before or while driving or riding.

  • This vehicle is not approved for on-road operation.
    Part number: 7183306

2.2.13.2: Hitch Capacity Alert (7183300)

  • Read owner’s manual.

  • TRAILER MAX WEIGHT: 2300 N ON LEVEL GROUND

  • HITCH MAX VERTICAL WEIGHT: 1400 N

  • Label Location: On the hitch.

2.2.13.3: Hot Liquid Warning

The Hot Liquid Warning label is located on the radiator.
WARNING
Hot liquids and steam may cause severe injury or burns. Allow the vehicle to cool before attempting to remove the radiator cap.

Part number: 7300427

2.2.14: Tractor Models Only

2.2.14.1: Greasing Points Alert (7185156)

Lubricate as recommended. Read owner’s manual.

2.2.14.2: Jacking Points Alert (7184992)

Jacking positions are located beneath the vehicle’s center points. Read the owner’s manual.

2.2.14.3: Hot Exhaust Warning

Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

2.2.15: Tractor and Zugmaschine Models Only

2.2.15.1: General Alert

WARNING

  • Always read the owner’s manual.

  • Never allow anyone under 16 years of age to operate this vehicle.

  • Never use alcohol or drugs before or while driving or riding.

  • This vehicle is approved for on-road operation.
    Part number: 7185803

2.2.16: MD, Tractor, and Zugmaschine Models

2.2.16.1: General Alert (7183307)

  • Always read the owner’s manual.

  • Wear approved helmet, goggles, and protective clothing.

  • Avoid exhibition driving.

  • Avoid operating in a manner that could result in a rollover.

2.2.16.2: General Alert (7183322)

  • Always read the owner’s manual.

  • Always use the cab nets or doors.

  • Always wear seat belts.

2.2.16.3: Clutch Cover Alert (7181427)

Read your owner’s manual. Keep body parts away from belt.

2.2.16.4: Intake Alert (7185975)

Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated and the hinges fully inserted when the lid is reinstalled. The intake tube must also be fully seated on the air box and throttle body. Inspect full perimeter if serviced. Clamps at air box and throttle body must be torqued to 5.5 N⋅m (49 in-lbs) or severe engine damage may occur. Please reference your owner’s manual for additional information regarding the air filter service.
Label Location: On the air box.

2.2.16.5: Owner’s Manual Alert (7185807)

Read the owner’s manual.
Label Location: On the fuel tank filler cap.

2.2.16.6: Load / Tire Pressure / Passenger Alert (7190778)

Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner’s manual. Never carry or transport fuel on this vehicle.
Label Location: In the cargo box.

RZR RZR RZR S RZR S4
Maximum Cargo Box Load 136 kg
Tire Pressure
(in kPA / bar)

Front: 69 / 0,69

Rear: 83 / 0,83

Front: 69 / 0,69

Rear: 97 / 0,97

Front: 110 / 1,10

Rear: 138 / 1,38

Maximum Capacity 336 kg 408 kg

Chapter 3: Features and Controls

3.3.1: Component Locations

  • 1 Cargo Box

  • 2 ROPS Frame

  • 3 Fuel Tank Cap

  • 4 Radiators

  • 5 Cab Doors

  • 6 Mirrors

  • 7 Steering Wheel

  • 8 Tie-Downs (4 corners)

  • 9 Throttle Pedal

  • 10 Brake Pedal

  • 11 Gear Selector

  • 12 Passenger Hand Hold

3.3.2: Switches

  • 1 Hazard Switch

  • 2 AWD Switch

  • 3 Instrument Cluster

  • 4 Ignition Switch

  • 5 12V Accessory Outlet

3.3.2.1: Auxiliary Outlets

The vehicle is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second outlet (if equipped) is in the rear passenger area. Use the outlets to power an auxiliary light or other optional accessories. For service, the dash outlet connection is under the dash. The rear outlet connection is under the rear passenger seats.

3.3.2.2: Hazard Switch

Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution.

3.3.2.3: Ignition Switch / Light Switch

Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position.

OFF

Turn the key to the OFF position to stop the engine. Electrical circuits are OFF.

LIGHTS ON

All lights are ON. Electrical circuits are ON. Electrical equipment can be used.

POSITION LIGHTS ON

The headlights are OFF. Position lights are ON. Electrical equipment can be used.

START

Turn the key to the START position to engage the electric starter. See the Starting the Engine section for details.

3.3.2.4: High Beam Switch

The headlight high beam is controlled by the turn signal lever. To switch the headlights to high beam, push the lever forward. Pull the lever back to switch to low beam.

3.3.2.5: Horn Switch

The horn switch is located on the turn signal lever 1. Press the tip of the turn signal lever inward to sound the horn.

3.3.2.6: Turn Signal Lever

Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride.

TIP
The key must be in the ON position to activate the turn signals.

  • Move the turn signal lever downward 1 to signal a left turn. The left turn signal lamps in the taillight and below the front headlight will flash. The turn signal indicator in the gauge will also flash.

  • Move the lever upward 2 to signal a right turn. The right signal lamps and indicator will flash.

  • Return the lever to the center position to end the signal.

  • Activate the horn switch by pressing on the end of the turn signal lever. See the Horn Switch section for details.

3.3.2.7: All Wheel Drive (AWD) Switch

The AWD Switch has either two or three positions, depending on your model’s features:

  • 1 All Wheel Drive (AWD)

  • 2 Two Wheel Drive (2WD)

  • 3 Turf Mode / Differential Unlocked (1WD)

See the All Wheel Drive (AWD) System section for operating instructions.

3.3.3: Electronic Power Steering (EPS)

Electronic power steering (if equipped) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle.

The EPS warning indicator briefly illuminates when the key is turned to the ON position. See the Indicator Lamps section for details.

To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down.

If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

3.3.4: Steering Wheel

The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever 1 while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

3.3.5: Mirrors

Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the vehicle.

3.3.6: Seats

NOTE
These seats are designed for this tractor model. Replacement with different seats is not possible.

Before operating the vehicle, always push down on all seat backs to ensure the latches are secure.

3.3.6.1: Seat Adjustments

The driver’s seat is equipped with an adjustment lever and adjustment knob for optimal spacing.

  • Pull the adjustment lever to the left to move the seat forward or rearward. Once released, the lever will lock into place.

  • Rotate the adjustment knob to move the seat forward and upward or rearward and downward.

Driver’s Seat

Up Position

Driver’s Seat

Down Position

To adjust the front passenger seat, loosen (do not remove) the four screws located on the seat bottom. Slide the seat forward or rearward to the desired position. Tighten the screws to 5.4 Nm (4 ft. lbs.). Do not overtighten.

3.3.6.2: Seat Removal

  1. Pull up on the seat latch lever located under the rear edge of the seat.

  2. Tilt the seat forward.

  3. Lift the seat upward to remove it from the vehicle.

  4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the front edge of the seat slide under the seat retainer bar.

  5. Press down firmly at the rear of the seat to engage the rear latch.

  • 1 Front Seat Retainer

  • 2 Seat Latch

3.3.7: Hood

Remove the hood to access the radiator pressure cap 2 and coolant overflow bottle 3.

  1. Turn the hood fasteners 1 1/4 turn.

  2. Grasp the upper hood edge and pull upward to disengage the fasteners.

  3. Pivot the hood forward and lift upward to disengage the lower hood hooks.

  4. Lift the hood away from the vehicle.

3.3.8: Passenger Hand Hold

Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments.

  1. Remove the retainer 1 from the end of the adjustment pin 2.

  2. Remove the pin from the post.

  3. Slide the post inward or outward to the desired position.

  4. Reinstall the pin through the post mounting hole 3, adapter bushing hole 4, both post adjustment holes 5, and lastly through the remaining bushing hole and post mounting hole.

  5. Reinstall the retainer to the pin.

3.3.9: Fuel Cap

The fuel tank filler cap 1 is located on the right-hand side of the vehicle near the passenger seat. To close, tighten the fuel cap until it clicks twice.

When refueling, always use unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel. E5 or E10 fuels are compatible.

3.3.10: Service Access Panels

3.3.10.1: Engine Access Panel

The engine access panel is located behind the seats on the frame of the vehicle. Remove the seats and remove the access panel to reach serviceable engine components.

3.3.10.2: Cargo Box Access Panel

The cargo box access panel is located on the floor of the cargo box. Remove the panel to access the engine oil fill cap, spark plugs and air filter.

3.3.11: Cab Doors

This vehicle is equipped with cab doors. Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched when riding in this vehicle.

Always inspect doors and latches for wear and damage before each use of the vehicle.

Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer or qualified person.

3.3.12: Seat Belts

This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 24 km/h (15 MPH) if the seat belt is not secured.

3.3.12.1: 3-Point Seat Belt

To wear the 3-point seat belt properly, follow this procedure:

  1. Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

  2. Push the latch plate into the buckle until it clicks. Pull up on the strap to tighten.

  3. Press the red release latch on the buckle to release the seat belt.

3.3.12.2: Seat Belt Inspection

Inspect all seat belts for proper operation before each use of the vehicle.

  1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

  2. Push the red release latch in the middle of the buckle to make sure it releases freely.

  3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer or other authorized person.

  4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the latch 1 and retractor 2 housings regularly.

3.3.13: Gear Selector

P: Park

R: Reverse

N: Neutral

L: Low Gear

H: High Gear

To change gears, stop the vehicle, and with the engine idling, move the lever 1 to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.

TIP
Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer or qualified person can assist in resolving any shifting problems.
NOTICE
Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift when the vehicle is stationary and the engine is at idle.

Using Low Range

Always shift into low gear for any of the following conditions:

  • Operating in rough terrain or over obstacles

  • Loading the vehicle onto a trailer

  • Towing heavy loads

3.3.14: Brake and Throttle Pedals

Brake Pedal

Depress the brake pedal 1 to slow or stop the vehicle. Apply the brakes while starting the engine.

Throttle Pedal

Push the throttle pedal 2 down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.

3.3.15: Park Brake Lever (if equipped)

Always apply the service brakes before engaging or releasing the park brake. To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, engine speed is limited. If the accelerator is applied, this limiting feature prevents operation, which protects the park brake pads from excessive wear.

TIP
This feature will not operate properly if the park brake connector or switch malfunctions or becomes disconnected, or if the switch has moved. Check for disconnection, then see your dealer promptly if this feature fails to operate properly.
  1. To set the park brake, apply the brakes.

  2. Pull the park brake lever 1 upward as far as possible.

  3. To release the park brake, apply the brakes. Press the park brake release 2 inward and move the lever downward as far as possible.

3.3.16: Rollover Protective Structure (ROPS)

The Rollover Protective Structure (ROPS) on this vehicle meets OECD Code 4 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the vehicle. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle rollover.

3.3.17: All Wheel Drive (AWD) System

The All Wheel Drive system is controlled by the AWD switch. The switch has two positions, AWD (4x4) and 2WD (2x4). The switch on models equipped with a lockable differential has a third position for unlocking the differential. When unlocked, only one rear wheel is a drive wheel.

1 All Wheel Drive (AWD)

2 Two Wheel Drive (2WD)

3 Turf Mode / Differential Unlocked (1WD)

When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When the switch is on AWD, the vehicle is in all wheel drive and the 4X4 indicator in the instrument cluster will be on.

When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.

There is no limit to the length of time the vehicle may remain in AWD.

3.3.17.1: Engaging AWD

The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.

Engage the AWD switch before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.

NOTICE
Switching to AWD while the rear wheels are spinning or slipping may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest.

3.3.17.2: Disengaging AWD

Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.

In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.

  1. Stop the vehicle.

  2. Operate in reverse for at least 10 ft (3 m).

  3. Stop completely.

  4. Shift into low gear and drive forward.

  5. If the front gearcase remains locked after following these instructions, see your dealer for service.

3.3.17.3: Locking/Unlocking the Rear Differential (if equipped)

NOTICE
Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential.

Locking the differential in slippery or low traction conditions helps improve traction. Move the rocker switch to the center position (2WD) to lock the differential and operate in rear wheel drive.

Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently. This mode of operation is well suited to turf driving or whenever aggressive traction is not required.

3.3.18: Hitches
(Tractor / Zugmaschine Models Only)

WARNING
Whenever the vehicle is towing, always stay clear of the area between the vehicle and the towed object. Failure to do so may result in serious injury or death.

3.3.18.1: Rear Hitch Certification Label

The hitch certification label is located on the hitch bar.

3.3.18.2: Rear Hitch

WARNING
Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer, and not to operate the combination tractor — machine or tractor — trailer unless all instructions have been followed.
NOTICE
After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445 N⋅m.

Use the rear hitch for towing a trailer. The values given below pertain to factory-installed hitches and are provided for informational purposes only.

IMPORTANT

For vehicle-specific trailering values, see the Specifications chapter.

The vehicle-specific values take precedent if they are lower than the component values shown below.

Rear Hitch Component Specifications

Maximum Vertical Load (S)

85 kg

Maximum Towable Mass

2000 kg

Maximum Dynamic Force (D)

10,2 kN

Approval #

E20 55R-01 4430

3.3.18.3: Hitch Removal / Installation

  1. To remove the hitch (if equipped), remove the cotter pin 1 and hitch pin 2. Remove the hitch, then reinstall the hitch pin 2 and secure the cotter pin 1.

  2. To install the hitch, remove the cotter pin 1 from the hitch pin and remove the hitch pin 2.

  3. Install the hitch to the receiver.

  4. Reinstall the hitch pin (from the left side of the hitch) through the bore of both the receiver and the hitch.

  5. Reinstall the cotter pin. Make sure the hitch assembly is secure at that the cotter pin is properly engaged over the hitch pin.

3.3.18.4: 7–Way Trailer Connector

  • The 7-way trailer connector (if equipped) 1 installed on your vehicle meets the requirements of European standard ISO 1724.

  • This connector uses all 7 pins on newer model trailers. An older model trailer may not be compatible with this connector.

  • Improper electrical wiring changes can result in damage to both vehicle and trailer components. When in doubt about your trailer connection, please contact a qualified tow-bar specialist for assistance.

3.3.19: Instrument Cluster

NOTICE
High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol or cleaning products containing alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that splashes on the instrument cluster.

  • 1 Speedometer

  • 2 Tachometer

  • 3 Indicator Lamps

  • 4 Mode Button

  • 5 Toggle Buttons

  • 6 Rider Information Center

3.3.19.1: Speedometer

The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).

3.3.19.2: Tachometer

The tachometer displays engine speed in revolutions per minute (RPM).

3.3.19.3: Mode and Toggle Buttons

Press and hold the MODE button 4 to enter or exit the settings menu. Press and release the MODE button to cycle through Area 1 modes and to select an item.

Press and release either toggle button 5 to cycle through the options menu or Area 2 modes. Press and hold either toggle button to reset an item. See Gauge Settings Menu.

TIP
With the ignition key off, pressing the MODE button or either toggle button will power up the Rider Information Center for 10 seconds to allow viewing of the odometer and the clock.

3.3.19.4: Indicator Lamps

Lamp Indicates Condition
Vehicle Speed When standard mode is selected, speed displays in miles per hour.
When metric mode is selected, speed displays in kilometers per hour.
Turn Signal / Hazard Signals The turn signals are located at the top center of the instrument cluster. Arrows flash when either a turn signal or the hazard signal is activated. If a lamp fails, or if there is a short circuit in the signal system, the lamp flashes at more than twice the normal rate.
Low Battery Voltage This lamp illuminates when battery voltage is low (or when voltage is above the normal range). Turn non-essential accessories off to conserve power. Make sure the charging system is operating properly.
Over Temperature This lamp illuminates to indicate an overheated engine. If the indicator flashes, the overheating condition remains, and the system will automatically reduce engine power.
EPS Warning (if equipped) This indicator illuminates briefly when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Chassis Warning If a fault condition is detected, the light will remain on as long as the condition exists. Retrieve the error codes for diagnosis. This lamp is also known as an Amber Warning Lamp (AWL).
Check Engine If this lamp illuminates while the engine is running, promptly contact an authorized dealer or another qualified person who can assist with diagnosis. If abnormal engine operation is detected the light will remain on as long as the fault condition exists. Retrieve the error codes for diagnosis. See the Error Codes section for details. This lamp is also known as a malfunction indicator lamp (MIL).
Seat Belt The seat belt lamp illuminates whenever the vehicle is in ignition state and the driver’s seat belt is not fastened.
High Beam This lamp illuminates when the headlamp switch is set to high beam.
Park Brake Engaged (if equipped) This lamp illuminates when the park brake is engaged. If it illuminates when the park brake is NOT engaged, your dealer can inspect the vehicle and perform service
Low Fuel This lamp illuminates when approximately one gallon (3.8 liters) of fuel remains in the fuel tank.
Trailer Indicator The Turn Trailer Indicator is illuminating when the trailer turn signals are active.
Anti-Lock Brake System (if equipped) Your dealer can assist if this lamp remains on. When the lamp is illuminated, the anti-lock brakes will not activate, but the conventional brake system will continue to operate normally.
Brake Failure This lamp illuminates if a brake component is not operating properly. Do not operate the vehicle. Inspect brake fluid levels. Your dealer can inspect the vehicle and perform service.
Cruise Control Engaged (if equipped) Before using the cruise control, read the safety and operation procedures.
Performance Limited (if equipped) Not applicable.

3.3.20: Rider Information Center

  • The rider information center is located in the instrument cluster. All segments will light up for one second at start-up.

  • If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your POLARIS dealer can provide proper diagnosis.

  • The information center is set to display standard units of measurement and a 12-hour clock at the factory. To change to metric and/or a 24-hour clock, see the Clock section.



1 Gear Indicator This indicator displays gear shifter position
H = High Gear
L = Low Gear
N = Neutral
R = Reverse Gear
P = Park
-- = Gear Signal Error (or shifter between gears)
2 AWD Indicator This indicator shows whether 2X4 or AWD is active when the vehicle is in gear.
3 Service Indicator A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See Programmable Service Interval for resetting instructions.
4 Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. The outline of the fuel display will flash. Refuel immediately.
5 Speed Limitation (if equipped) This vehicle may be equipped with a maximum speed limitation function. This would be displayed on the screen as “LIM” followed by the speed. “LIM 30” for example.

3.3.20.1: Mode Information Displays

The rider information center contains three areas that display mode information.



1 Area 1 Modes Description
Engine Temperature Temperature of engine coolant
Vehicle Speed Speed of vehicle
Tachometer Engine speed (RPM)
2 Area 2 Modes Description
Odometer The odometer records and displays the distance traveled by the vehicle.
Trip Meters (T1/T2) A trip meter records the distance traveled by the vehicle if reset before each trip. To reset, see Trip Meter.
Engine Hours Total hours of engine operation since manufacture
Service Hours A flashing wrench symbol indicates that the preset service interval has been reached. To reset, see Programmable Service Interval.
Trip Time Time length of vehicle operation since mode was last reset
3 Area 3 Modes Description
Clock The clock displays time in a 12-hour or 24-hour format. To reset, see Clock.

3.3.20.2: Accessing Menus and Options

3.3.20.2.1: Gauge Settings Menu

Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details.

Press and hold the MODE button to enter the settings menu.

The OPTIONS screen will display for a few seconds.

  1. Press and release either toggle button to cycle to the desired option.

  2. Press MODE to select the option.

  3. Press either toggle button to cycle to the desired setting.

  4. Press MODE to save and exit to the settings menu.

  5. Press and hold the MODE button to exit the settings menu.

3.3.20.2.2: Backlight Color

The information center backlight can be set to either blue or red.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “BL COLOR” option. Press MODE to select.

  3. Press either toggle button to cycle to the desired setting.

  4. Press MODE to save and exit to the settings menu,

3.3.20.2.3: Backlight Brightness

The information center backlight can be set to either blue or red.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.

  3. Press “UP” button to increase brightness. Press “DOWN” button to decrease brightness.

  4. Press MODE to select and exit to the settings menu.

3.3.20.2.4: Clock

The clock must be reset any time the battery has been disconnected or discharged.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “CLOCK” option. Press MODE to select.

  3. Press either toggle button to cycle to the desired setting (12H or 24H). Press MODE to select.

  4. Press either toggle button to change each segment of the clock. Press MODE to accept a change and advance to the next segment.

3.3.20.2.5: Display Units (Standard/Metric)

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select.

  3. Press either toggle button to cycle to the desired setting.

  4. Press MODE to save and exit to the settings menu.

3.3.20.2.6: Trip Meter

Use a trip meter to track the distance traveled during a specific trip or period of time. Reset the meter to zero before traveling.

  1. Press either toggle button to cycle to the desired trip meter option (T1 or T2).

  2. Press and hold either toggle button until the meter resets to zero.

3.3.20.2.7: Trip Time

Use a trip time meter to track the travel time during a specific trip. Reset the meter to zero before traveling.

  1. Press either toggle button to cycle to the trip time option (TT).

  2. Press and hold either toggle button until the meter resets to zero.

3.3.20.2.8: Programmable Service Interval

The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.

When this feature is enabled, it provides a convenient reminder to perform routine maintenance. Refer to the Periodic Maintenance Chart for recommended service intervals.

Use the following procedure to reset or change the service interval.

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “Service Hours” option. Press MODE to select.

  3. Press MODE to reset the existing value and exit, or press either toggle button to change the value. Press MODE to save and exit to the settings menu.

3.3.20.2.9: Pin Activated Security System (if equipped)

The Pin Activated Security System (P.A.S.S.) allows you to safely lock and unlock your vehicle from the gauge screen.

  1. Press and hold the MODE button to enter the Options Menu.

    NOTICE

    “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

  2. Select “ADVANCED MENU” by pressing the MODE button.

  3. If a PIN has already been set, enter PIN. If not, you will be prompted to enter a new one.

    NOTICE
    If PIN is lost or displaced please contact your Polaris dealer for assistance.
  4. To enter PIN, follow these steps:

    Reference the image shown above:

    • 1 Press the MODE button.

    • 2 Toggle the Up/Down buttons to increase/decrease the first digit.

    • 3 Press the MODE button to set the first digit, moving to the next.

    • 4 Toggle the Up/Down buttons, then press the MODE button to continue.

    • 5 Toggle the Up/Down buttons, then press the MODE button to continue.

    • 6 Toggle the Up/Down buttons, then press the MODE button to exit.

  5. To require a PIN for your vehicle to start, select “REQUIRE PIN TO START” from the Advanced Menu using the following steps:

    Reference the image shown above:

    • 1 Press the MODE button.

    • 2 Toggle the Up/Down buttons to view “ON” or “OFF”.

    • 3 Press the MODE button to select and return to the Advanced Menu.

  6. To exit the Advanced Menu the user can select Exit Menu function from Advanced Menu, hold MODE button and exit out of Advanced Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

  7. To change the PIN, disable the “REQUIRE PIN TO START” function, as detailed in Step 5. Exit the Advanced Menu. Return to the Advanced Menu and then re-enable the “REQUIRE PIN TO START” function. You will be prompted to enter a new PIN as detailed in Step 4.

NOTE
The gauge will lock after 5 incorrect PIN entries. To unlock the gauge, power cycle the vehicle using the key ignition switch.

3.3.20.3: Engine Error Codes

The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.

If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active error codes from the display.

  • 1 Failure Mode Indicator (FMI)
  • 2 Suspect Parameter Number (SPN)
  • 3 Code Count

  1. Press and hold the MODE button to enter the settings menu.

  2. Press either toggle button to cycle to the “DIAGCODE” option. Press MODE to select.

  3. More than one diagnostic code may be present. Press the toggle UP button to see if more codes are present. Press MODE to select a code.

    NOTICE
    If the displayed code is an engine fault code, the CHECK ENGINE lamp will blink. If the displayed code is an EPS fault code, the EPS lamp will blink.
  4. Record the three (3) numbers displayed.

  5. Press MODE to exit to the settings menu.

Chapter 4: Operation

4.4.1: Vehicle Break-in

4.4.1.1: Engine and Drivetrain Break-In

  1. Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling fuel.

  2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.

  3. Avoid aggressive use of the brakes.

  4. Vary throttle positions. Do not operate at sustained idle.

  5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

  6. Carry only light loads.

  7. During the break-in period, change both the oil and the filter at 25 hours, one month, or 500 miles, whichever comes first.

Refer to the Maintenance section for transmission and gearcase service intervals.

NOTE
If the vehicle is stored for a long-period with fuel tank assembly, it is recommended to start up the fuel pump for around 10 minutes once a month.

4.4.1.2: Brake System Break-in

Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.

4.4.1.3: PVT Break-in (Clutches / Belt)

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment.

Standard Break-in

Drive at slower speeds for the first 50 miles (80 km) of operation. Carry only light loads. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.

Sand / Dune Break-in

Drive in low gear for the first 5 miles (8 km) of operation. Avoid prolonged low speed operation at high throttle. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.

Belt Life

To extend belt life, use low gear in the following conditions:

  • When hauling or towing heavy cargo

  • When consistently operating at speeds less than 35 MPH (56 km/h) in hard-pulling terrain, such as mud, rocks or sand/dune environments.

4.4.2: Operating Guidelines

4.4.2.1: Starting the Engine

NOTICE
Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle.
  1. Position the vehicle on a level surface outdoors or in a well- ventilated area.

  2. Sit in the driver's seat and fasten the seat belt. Always make sure all cab doors are closed and latched when riding in this vehicle.

  3. Place the transmission in PARK.

  4. Apply the brakes. Do not press the throttle pedal while starting the engine.

  5. Turn the ignition key past the ON/RUN position and release immediately to START. The engine will turn over for a maximum five seconds until the vehicle has started.

  6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.

  7. After starting the engine, wait 10 seconds before applying throttle.

4.4.2.2: Braking

  1. Release the throttle pedal completely.

    TIP
    When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.
  2. Press on the brake pedal evenly and firmly.

  3. Practice starting and stopping (using the brakes) until you're familiar with the controls.

4.4.2.3: Driving in Reverse

WARNING

Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.

Follow these precautions when operating in reverse:

  1. Always check for obstacles or people behind the vehicle.

  2. Apply the throttle lightly. Never open the throttle suddenly.

  3. Back slowly.

  4. Apply the brakes lightly for stopping.

  5. Avoid making sharp turns.

4.4.2.4: Stopping the Engine and Parking the Vehicle

WARNING
When leaving the vehicle on an incline is unavoidable, use extra care. Vehicle rollaway can cause serious injury or death. This vehicle can roll whenever the gear selector is not in the PARK (P) position. Always shift to PARK (P) when stopping the engine or leaving the vehicle. If leaving the vehicle unattended, block the rear wheels on the downhill side and keep children, pets, and others away from the gear selector.

To park the vehicle:

  1. Stop the vehicle on a level surface.

  2. Place the transmission in PARK (P). This vehicle can roll whenever the transmission is not in the PARK (P) position.

  3. Stop the engine.

  4. Engage the park brake (if equipped).

  5. Remove the ignition key to prevent unauthorized use.

4.4.2.5: Fuel

WARNING

Gasoline and gasoline vapor is highly flammable and explosive.
Refuel outdoors or in a well ventilated area free of any source of flame or sparks, including pilot lights from water heaters, furnaces, or clothes dryers. To avoid fires and explosions, follow these precautions when refueling.

  • Do not smoke.

  • Wipe up any spilled fuel.

WARNING

Gasoline is poisonous.
To avoid injury or death, avoid contact with gasoline and follow these precautions:

  • Never attempt to siphon gasoline by mouth.

  • If gasoline is ingested, contacts eyes, or gasoline vapor is inhaled, immediately seek medical attention.

  • If gasoline contacts skin, wash with soap and water.

  • If gasoline contacts clothes, change out of them.

4.4.2.5.1: Refueling

The fuel tank filler cap is located on the right side of the vehicle near the passenger seat.

The fuel symbol and the last fuel bar on the Instrument Cluster will blink when the fuel level reaches 1/8th tank. There will be approximately 2 gallons (8 L) of fuel remaining. Refuel as soon as possible. Do not allow the vehicle to run out of fuel.

To refuel:

  1. Place the transmission into Park on a level surface.

  2. Turn off the engine.

  3. Make sure no one is inside the vehicle.

  4. Fill with fuel, leaving the tank neck empty.

  5. Securely close fuel cap.

WARNING

Gasoline can expand while inside the tank. To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty.

NOTICE
  • Use minimum 87 Octane (or higher) unleaded fuel (minimum pump octane number of 87 R+M2).

  • 91 Octane fuel is recommended.

  • Do not use any fuel containing more than 10% ethanol (including E15, E85).

    Fuel used should be purchased during the season of vehicle usage to provide the best engine performance (starting, run quality, fuel economy, and power) and durability.

NOTICE
Damage to the fuel pump will occur if the vehicle is operated with an empty fuel tank. Do not allow the vehicle to run out of fuel. Always refuel when the level is low.
NOTICE
Operating with obstructed fuel systems will result in serious engine damage. Perform maintenance as recommended.
NOTICE
Prolonged exposure to petroleum based products may damage paint. Always protect painted surfaces when handling fuel.

Chapter 5: Emission Control Systems

5.5.1: Noise Emission Control System

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements.

5.5.2: Spark Arrester

Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated.

5.5.3: Exhaust Emission Control System

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

5.5.4: Electromagnetic Interference

This vehicle complies with the EMC requirements of Regulation (EU) No. 2015/208 Annex XV.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

5.5.5: European Vibration and Noise

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 16990:2020.

The operating conditions of the machinery during testing:

The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).

The uncertainty of vibration exposure measurement is dependent on many factors, including:

  • Instrument and calibration uncertainty

  • Variations in the machine such as wear of components

  • Variation of machine operators such as experience or physique

  • Ability of the worker to reproduce typical work during measurements

  • Environmental factors such as ambient noise or temperature

Chapter 6: Maintenance

6.6.1: Elevating the Vehicle for Service

Some service procedures require that the vehicle be elevated. Before proceeding, remember to:

  • Always position the vehicle on a firm, level surface before elevating.

  • Only use an appropriate sized lift or jack.

  • Refrain from positioning a jack or jack stand under any components other than the vehicle frame.

  • Refrain from allowing the vehicle to remain elevated on a floor jack for an extended period of time.

6.6.1.1: Placing onto Jack Stands

  1. Place the floor jack directly beneath the center of the vehicle (either front or rear).

  2. This vehicle is not equipped with dedicated jacking points. Make sure that the floor jack only makes contact with the vehicle frame only while lifting.

  3. After vehicle is elevated to desired height, place jack stands under the vehicle frame on both sides of the floor jack, then lower the vehicle until the jack stands come into contact with the vehicle frame.

6.6.1.2: Boarding and Exiting the Vehicle

  • Never try to climb onto or exit the vehicle while it is moving.

  • Do not exit the vehicle by jumping off.

  • Always face the vehicle when boarding or exiting.

  • Do not grab controls as hand supports. This may cause inadvertent machine movements.

  • Always keep vehicle steps and flooring clean to prevent slippery conditions.

6.6.2: Periodic Maintenance Chart

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by federal law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual.

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.

Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations.

Vehicles subjected to heavy or severe use patterns must be inspected and serviced more frequently.

Severe Use Definition

  • Frequent immersion in mud, water or sand

  • Racing or race-style high RPM use

  • Prolonged low speed, heavy load operation

  • Extended idle

  • Frequent short trip operation in cold weather (engine frequently does not operate long enough to reach full operating temperature)

  • Prolonged high speed operation, such as road travel

Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.

6.6.2.1: Polaris Maintenance Schedule

The intervals shown are based on vehicles operated under normal conditions.

Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first following the Initial Break-In Service.

Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.

Initial Break-In Service
First 25 Hours / 1 Month

Engine Oil and Filter

Change the engine oil and filter.

Engine Air Filter

Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean and replace as necessary.

Battery and Terminals

Initial inspection, clean, test, and replace as necessary.

Front Gearcase (Demand Drive) Fluid

Change fluid.

Transmission Fluid

Initial fluid level inspection; adjust fluid level as necessary.

General Lubrication

Inspect, lubricate; replace as necessary.

Shift Cable/Linkage

Inspect; adjust as needed.

The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours.
* It is recommended to have an authorized Polaris dealer perform these services.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.

Every 50 Hours / 500 Miles (800 km) or 6 months following Initial Break-In Service

Engine Air Filter

Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean and replace as necessary.

Battery and Terminals

Inspect, clean, test, and replace as necessary.

Brake System

Inspect; replace as necessary.

General Lubrication

Inspect, lubricate; adjust as necessary.

Tires

Install inspection; replace as necessary.

* It is recommended to have an authorized Polaris dealer perform these services.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.

Every 100 Hours / 1000 Miles (1600 km) or 12 months following Initial Break-In Service

Engine Oil and Filter

Change the engine oil and filter.

Spark Plugs

Inspect; replace as needed.

Engine Air Filter

Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean and replace as necessary.

Battery and Terminals

Inspect, clean, test, and replace as necessary.

Wiring and Connectors

Inspect for wear, routing, and retention. Clean as necessary.

Front Gearcase (Demand Drive) Fluid

Change fluid.

Transmission (Main Gearcase) Oil

Change fluid.

Drive Belt

Inspect, clean, and replace as necessary.

Clutches

Inspect weights, bushings, rollers, wearable parts; clean; replace worn parts as needed.

Spark Arrestor

Inspect; clean as needed.

Wheel Bearings

Inspect; replace as necessary.

Cooling System

Fluid level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure system test yearly.

Brake Pads

Inspect; replace as necessary.

Fuel System/Filter

Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap.

General Lubrication

Inspect, lubricate; adjust as necessary.

Throttle Body Air Intake Ducts/Flange

Inspect duct for proper sealing/air leaks.

Shift Linkage

Inspect, adjust as necessary.

Steering Components

Inspect; replace as necessary.

Front Suspension

Inspect, lubricate, and adjust bushings.

Rear Suspension

Inspect, lubricate, and adjust bushings.

Radiator

Inspect; clean external surfaces.

Shock Absorbers*

Inspect for leaks and wear; rebuild if necessary.

Tires

Install inspection; replace as necessary.

* It is recommended to have an authorized Polaris dealer perform these services.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.

Additional Maintenance Intervals

Every 1000 miles (1600KM) / 12months

Shock Absorbers* Inspect. Replace or rebuild (replace seals and fluid if applicable) as necessary.

Every 2000 miles (3200KM) / 24 months

Brake Fluid Replace fluid; bleed system.
Valve Clearance Check; adjust as needed.

Every 2500 miles (4000KM) / 30 months

Shock Absorbers* Replace or rebuild (replace seals and fluid if applicable) as necessary.

Every 5000 miles (8000KM) / 60 months

Coolant Replace.
* It is recommended to have an authorized Polaris dealer perform these services.

6.6.3: Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

Item Lube Method
Engine Oil

PS-4 5W-50 4-Cycle Oil and PS-4 Extreme Duty 10W-50 4-Cycle Oil

See Oil and Filter Change
Brake Fluid

DOT 4 Brake Fluid

Maintain level between fill lines. See Brake Fluid
Transmission Oil (Main Gearcase)

AGL Gearcase Lubricant & Transmission Fluid

See Transmission (Main Gearcase).
Front Gearcase Fluid (Demand Drive)

Demand Drive Fluid

See Demand Drive Fluid Check.
Prop Shaft

U-Joint Grease

Grease the middle and rear fittings.
Stabilizer Bar Bushings

All Season Grease or grease conforming to NLGI No. 2

Grease 2 fittings on front (if applicable) and 2 fittings on rear.

Lubricate as recommended.

1 Middle Prop Shaft Grease Fitting

2 Rear Prop Shaft Grease Fitting

3 Rear Stabilizer Bar Grease Fitting

4 Front Stabilizer Bar Grease Fitting

6.6.4: Engine Oil

6.6.4.1: Oil Recommendations

WARNING
Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident, and injury. Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart.

Ambient Temperature Range

Recommended Oil

-35 f to +100 f

(-37 c) to (+38 c)

PS-4 5W-50 4-Cycle Oil

0 f to 120 f

(-18 c) to (+49 c)

PS-4 Extreme Duty

10W-50 4-Cycle Oil

Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.

NOTICE
Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands.

Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart. Always use the recommended engine oil.

6.6.4.2: Oil Check

Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull.

Access the oil filter 1 and oil check dipstick 2 through the engine access panel located behind the seats.

  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK.

  3. Engage the park brake.

    NOTE
    Always check the oil when the engine is cold.
  4. Remove the seats and remove the engine access panel.

  5. Remove the dipstick . Wipe it dry with a clean cloth.

  6. Reinstall the dipstick completely. Remove the dipstick and check the oil level.

  7. Remove the oil fill cap 3 to add the recommended oil as needed. Maintain the oil level between the minimum and maximum marks on the dipstick. Do not overfill.

  8. Reinstall the fill cap. Reinstall the dipstick.

6.6.4.3: Oil and Filter Change

Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart section. Always change the oil filter whenever changing oil.

Access the oil check dipstick and oil filter through the engine access panel located behind the seats.

The crankcase drain plug is located on the bottom of the crankcase. Access the drain plug through the access hole under the crankcase.

  1. Position the vehicle on a level surface. Place the transmission in PARK.

  2. Engage the park brake.

  3. Clean the area around the crankcase drain plug.

    CAUTION
    Hot oil can cause burns to skin. Do not allow hot oil to contact skin.
  4. Place a drain pan under the engine crankcase and remove the drain plug. Allow the oil to drain completely.

  5. Remove the seats and remove the engine access panel.

  6. Using an oil filter wrench, turn the filter 1 counter-clock- wise to remove it.

  7. Using a clean dry cloth, clean the filter sealing surface on the crankcase.

  8. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition.

  9. Install the new filter and turn by hand until the filter gasket contacts the sealing surface, then turn an additional 3/4 turn.

  10. Reinstall the crankcase drain plug. Torque to 16 Nm (12 ft. lbs.).

  11. Remove the oil fill cap and add 2.4 l (2.5 quarts) of recommended oil. Reinstall the fill cap.

  12. Start the engine and check for leaks.

  13. Stop the engine and wait 15 seconds before removing the dipstick.

  14. Remove the dipstick. Wipe it dry with a clean cloth.

  15. Reinstall the dipstick completely. Remove the dipstick and check the oil level.

  16. Add oil as necessary to bring the level to the upper mark on the dipstick. Do not overfill.

  17. Reinstall the dipstick.

  18. Reinstall the oil fill cap.

  19. Dispose of used filter and oil properly.

6.6.5: Transmission (Main Gearcase)

Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications.

6.6.5.1: Fluid Check

The fill plug 1 is located on the rear of the gearcase. Maintain the fluid level so that it is even with the bottom thread of the fill plug hole.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug.

  3. Check the fluid level to see if even with bottom thread of fill plug hole.

  4. If fluid level is not even with bottom thread of fill plug hole, add the recommended fluid as necessary (fluid type is listed in the Gearcase Specification Chart section).

  5. Reinstall the fill plug. Torque to specification (listed in the Gearcase Specifications Chart section).

6.6.5.2: Fluid Change

The drain plug 1 is located on the bottom of the gearcase. Access the drain plug through the drain hole in the skid plate.

  1. Remove the fill plug.

  2. Place a drain pan under the drain plug.

  3. Remove the drain plug. Allow the fluid to drain completely.

  4. Clean the drain plug.

  5. Reinstall the drain plug. Torque to specification (listed in the Gearcase Specification Chart of this manual).

  6. Add the recommended fluid (listed in the Gearcase Specification Chart) to the bottom of the fill plug hole. Do not overfill.

  7. Reinstall the fill plug. Torque to specification (listed in the Gearcase Specification Chart).

  8. Check for leaks. Discard used fluid properly.

6.6.6: Demand Drive Unit (Front Gearcase)

Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications.

6.6.6.1: Demand Drive Fluid Check

The fill plug 1 is located on the bottom right side of the demand drive unit. Maintain the fluid level so that it is even with the bottom thread of the fill plug hole.

  1. Position the vehicle on a level surface.

  2. Remove the fill plug.

  3. Check the fluid level to see if even with bottom thread of fill plug hole.

  4. If fluid level is not even with bottom thread of fill plug hole, add the recommended fluid as necessary (fluid type is listed in the Gearcase Specification Chart section).

  5. Reinstall the fill plug. Torque to specification (listed in the Gearcase Specification Chart section).

6.6.6.2: Demand Drive Fluid Change

The demand drive drain plug 1 is located on the bottom of the gearcase.

  1. Remove the fill plug.

  2. Place a drain pan under the drain plug.

  3. Remove the drain plug. Allow the fluid to drain completely.

  4. Clean the drain plug.

  5. Reinstall the drain plug. Torque to specification (listed in the Gearcase Specification Chart of this manual).

  6. Add the recommended fluid (listed in the Gearcase Specification Chart) to the bottom thread of the fill plug hole.

  7. Reinstall the fill plug. Torque to specification listed in the Gearcase Specification Chart).

  8. Check for leaks. Discard used fluid properly.

6.6.7: Gearcase Specification Chart

Use of other fluids may result in improper operation of components. See the POLARIS Products section for part numbers.

Gearcase Lubricant Capacity Fill Plug Torque Drain Plug Torque

Transmission (Main Gearcase)

AGL Gearcase Lubricant & Transmission Fluid

1200 ml

(40.5 oz.)

14-19 Nm

(10-14 ft. lbs)

14-19 Nm

(10-14 ft. lbs)

Demand Drive Unit (Front Gearcase)

Premium Demand Drive Fluid

250-275 ml

(8.4-9.3 oz.)

11-14 Nm

(8-10 ft. lbs)

11-14 Nm

(8-10 ft. lbs)

6.6.8: Spark Plugs

6.6.8.1: Spark Plug Gap / Torque

Electrode Gap Spark Plug Torque

0.7 - 0.8 mm

12 N⋅m (+/- 1 N⋅m)

NOTICE
Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the Specifications section for details.

Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color.

CAUTION
A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection.

6.6.8.2: Spark Plug Removal and Replacement

  1. Remove the cargo box access panel to access the spark plugs 1.

  2. Clean the area around the spark plugs before removing the plugs.

  3. Remove the spark plug caps.

  4. Using the spark plug wrench provided in the tool kit, remove the plugs by rotating them counterclockwise.

  5. Reverse the procedure for spark plug installation. Torque to specification.

6.6.8.3: Spark Plug Condition

Normal Plug

The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.

NOTICE
The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments.
Wet Fouled Plug

The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. Fouling may be caused by excessive oil or by frequent short trips, especially in cold weather.

6.6.9: Fuse / Relay Center

If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. The fuse/relay center 1 is located under the driver’s side dashboard.

Label Value Function

TERM ACCY

10A Fuse

Under Hood Terminal Block, Interior LED

DRIVE

10A Fuse

All-Wheel Drive, TURF (optional)

FAN

20A Circuit Breaker

Fan

EPS (optional)

30A Fuse

Power Steering (optional)

SOCKET

10A Fuse

12V Receptacle

HEADLIGHT

10A Fuse

Headlight

INSTR UNSW

7.5A Fuse

Gauge

EFI

10A Fuse

EFI Relay, Injectors, Coil, ECM, Chassis Relay Coil, Fan Relay Coil, Fuel Pump Relay Coil

FUEL

7.5A Fuse

Fuel

FLASHER

10A Fuse

Flasher

TRACTOR

10A Fuse

Horn, Turn Light Signal, EPS Wake-up, Start Solenoid, AWD Switch, Front Position Light, Accent Light

TRAILER

10A Fuse

Trailer Position Light, Trailer Brake Light

6.6.10: Cooling System

The engine coolant level is maintained by the recovery system. The recovery system components are the overflow bottle, radiator vent fitting, radiator pressure cap and connecting hose.

As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the radiator, past the pressure cap, and into the overflow bottle. As engine coolant temperature decreases, the contracting (cooled) coolant is drawn back up from the tank, past the pressure cap, and into the radiator.

TIP
Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle.

6.6.10.1: Adding or Changing Coolant

POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.

To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.

Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix.

6.6.10.2: Radiators and Cooling Fan

Always check and clean the screens and radiator fins at the intervals outlined in the Periodic Maintenance Chart section. Do not obstruct or deflect air flow through the radiators by installing unauthorized accessories in front of the radiators or behind the cooling fan. Interference with radiator air flow can lead to overheating and consequent engine damage.

NOTICE
Washing the vehicle with a high-pressure hose could damage radiator fins and impair a radiator's effectiveness. Using a high-pressure system is not recommended.

6.6.10.3: Radiator Coolant Level / Changing Coolant

This procedure is required only if the cooling system has been drained for maintenance and/or repair. If the overflow bottle 3 has run dry, the level in the radiator should also be inspected.

CAUTION
Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap.
  1. Remove the hood. See the Hood section for details.

  2. Slowly remove the radiator pressure cap 2.

  3. View the coolant level through the opening.

  4. Use a funnel and slowly add coolant as needed.

  5. Before reinstalling the pressure cap, bleed the system of trapped air. Remove the engine access panel behind the seats and use a flat-blade screwdriver to turn the bleed screw 1 slightly, allowing the air to escape. Slowly add additional coolant to the radiator until air no longer escapes and only coolant flows from the bleed hole, then tighten the bleed screw.

  6. Reinstall the pressure cap.

TIP
Use of a non-standard pressure cap will not allow the recovery system to function properly. See your dealer for the correct replacement part.

6.6.10.4: Overflow Bottle Coolant Level

Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart section. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). If the overflow bottle has run dry, the level in the radiator should also be inspected.

  1. Position the vehicle on a level surface.

  2. Remove the hood. See the Hood section for details.

  3. View the coolant level in the overflow bottle 1.

  4. Remove the cap 2 and use a funnel to add coolant as needed to maintain the level between the two marks.

  5. Reinstall the cap.

TIP
If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your POLARIS dealer or authorized person.

6.6.11: POLARIS Variable Transmission (PVT) System

WARNING

Failure to comply with the instructions in this warning can result in severe injury or death.

Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components.

The PVT system rotates at high speeds, creating large amounts of force on clutch components. As the owner, you have the following responsibilities for your own safety and the safety of others:

  • Always follow all recommended maintenance procedures. Always look for and remove debris inside and around the clutch and vent system when replacing the belt.

  • See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels.

  • This PVT system is intended for use on POLARIS products only. Do not install it in any other product.

  • Always make sure the PVT housing is securely in place during operation.

Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT components (belt, cover, etc.).

6.6.11.1: Belt Replacement / Debris Removal

WARNING
Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.

If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt.

  1. Allow hot components to cool before performing this procedure.

  2. Remove the engine access cover and thoroughly clean all debris from the aluminum debris basket 1 and from the engine compartment.

  3. Remove the clutch cover screws and open the clutch cover. (It does not have to be removed from the vehicle.) Remove all debris wrapped in and around the PVT system.

    TIP
    Use the shock/clutch tool from the tool kit to slightly open the sheaves to aid in debris removal and belt installation.

    Insert hooked end of tool

    Apply force to opposite end of tool to spread sheaves

  4. Remove ALL DEBRIS from the entire clutch air duct passage 2.

  5. Check for signs of damage to seals on the transmission and engine. See your dealer promptly for service if any seals appear to be damaged.

TIP
Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT components (belt, cover, etc.).

6.6.11.2: PVT Drying

There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating.

NOTICE
When washing the vehicle, always avoid spraying water directly toward the PVT intake duct. See the Washing the Vehicle section for details.
  1. Remove the clutch cover drain plug.

  2. Allow the water to drain. Reinstall the drain plug.

  3. Place the transmission in PARK. Apply the brakes.

  4. Start the engine.

  5. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds.

  6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range.

  7. Test for belt slippage. If the belt slips, repeat the process.

  8. Your vehicle requires service as soon as possible. Your POLARIS dealer or authorized person can assist.

6.6.12: Filter Systems

6.6.12.1: Intake Pre-Filters (if equipped)

Inspect the engine pre-filter before each use of the vehicle to ensure adequate air flow. If necessary, remove the pre-filter and clean with soapy water. Dry with low pressure compressed air.

Periodically inspect the clutch (PVT) air intake for debris and clean as needed to ensure adequate air flow.

TIP
When washing the vehicle, always avoid spraying water directly toward the PVT intake duct. See the Cleaning and Storage section for recommended washing procedures.

6.6.12.2: Air Filter

Always change the air filter at the intervals outlined in the Periodic Maintenance Chart section.

  1. Remove the cargo box access panel.

  2. Clean all dirt and debris from the air box area.

  3. Unlatch the two (2) air box cover straps 1 and carefully remove the air box cover.

  4. Inspect the air filter 2 and air box for dirt, debris or water.

  5. To remove the filter, slide the filter toward the passenger's side of the vehicle.

  6. With the filter removed, clean the intake tube and air box thoroughly. Wipe well with a clean, dry cloth.

    NOTICE
    Dirt or debris in the intake tube could result in severe engine damage. Always clean all dirt and debris from the intake tube before installing the filter.
  7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter.

    NOTICE
    Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Please see your POLARIS dealer or authorized person.
  8. Make sure that there are no gaps between the filter and the driver’s side of the air box.

  9. Reinstall the air box cover. Make sure the tabs are properly positioned into the hinge.

  10. Secure the two (2) cover straps.

  11. Reinstall the cargo box access panel.

6.6.12.3: Spark Arrester

WARNING

Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death.

  • Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components. Allow components to cool sufficiently before proceeding.

  • Wear eye protection and gloves.

  • Never operate without the spark arrester.

  • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.

Periodically clean the spark arrester to remove accumulated carbon. A plugged spark arrester will affect engine performance. Clean daily when driving in mud and water. Replace a cracked or damaged arrester before operating.

  1. Remove the arrester retaining bolt 1 and nut 2.

  2. Remove the arrester from the end of the muffler 3.

  3. Use a non-synthetic brush to clean the arrester screen 4. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air.

  4. Inspect the screen for wear and damage. Replace a worn or damaged screen.

  5. Reinstall the arrester. Torque bolt to 9-11 ft-lbs (12-15 N·m).

6.6.13: Brakes

WARNING
Operating the vehicle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the vehicle with a spongy-feeling brake pedal.

The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.

CAUTION
Brake discs can become extremely hot after operation. Allow the discs to cool before performing maintenance to prevent risk of burns.

Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a possible fluid leak or low brake fluid level, which must be corrected before riding. See the Brake Fluid section for further details.

If you discover any irregularities in brake system operation, including excessive pedal travel, contact your dealer for proper diagnosis and repairs.

6.6.13.1: Brake Inspection

WARNING
Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper.

  1. Check the brake system for fluid leaks.

  2. Check the brake pedal for excessive travel or a spongy feel.

  3. Check the friction pads for wear, damage and looseness.

  4. Check brake discs for signs of cracks, excessive corrosion, warping or other damage. Clean any grease using an approved brake cleaner or alcohol.

  5. Inspect the brake disc spline and pad wear surface for excessive wear. Change pads when worn to 0.762 mm (0.030”) 1.

6.6.13.2: Brake Fluid

WARNING
After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of accident or severe injury.

Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the Polaris Products section for the part numbers.
Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir are unknown. Access the brake fluid reservoir through the left front wheel well.

  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK.

  3. View the brake fluid level in the reservoir. The level should be between the maximum 1 and minimum 2 level lines.

  4. If the fluid level is lower than the lower level line, add brake fluid to the upper line.

  5. Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.

6.6.14: Suspension Settings

6.6.14.1: Walker Evans Racing® Shocks (if equipped)

The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads.

To adjust the preload, do the following:

  1. Elevate the vehicle to allow the suspension to fully extend.

  2. Turn the adjusting ring to the left to increase preload for a higher ride height. Turn the adjusting ring to the right to decrease preload for a lower ride height.

Location

Measurement

Front

6.04 in (153 mm)

Rear

2.75 in (70 mm)

Follow these guidelines if you make adjustments to this suspension.

  • Always return the suspension to the factory setting after the load is removed from the vehicle. The increased suspension height will negatively impact vehicle stability when operating without a load.

  • Always apply the same adjustment setting to all four wheels.

Do not increase the spring preload by more than 1 in (25.4 mm) over the factory setting.

6.6.14.2: Walker Evans Racing® Shock
Compression Adjustment (if equipped)

The compression damping clicker knob is located at the top of the shock reservoir.

  1. Turn the clicker clockwise to increase compression damping.

  2. Turn the clicker counter-clockwise to decrease compression damping.

Factory Preload Settings
Setting Compression Damping
Softest

Full counter-clockwise position (16 clicks)

Factory

Center position (8 Clicks)

Firmest

Full clockwise position (0 clicks)

6.6.14.3: Sachs Shocks (if equipped)

The front and rear preloads are adjustable.

The suspensions are set on the lowest setting at the factory. This setting is appropriate for nearly all riding conditions.

If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads. Elevate the vehicle slightly for easier adjustment.

Always heed the following rules if you make adjustments to this suspension.

  • Always return the suspension to the lowest setting after the load is removed from the vehicle. The increased suspension height will negatively impact vehicle stability when operating without a load.

  • Always apply the same adjustment setting to all four wheels.

  • Never operate the vehicle on the highest or second highest preload settings without a total combined payload in the vehicle of 204 kg (450 lbs.) or more. Payload includes the driver, passenger, POLARIS-approved accessories and cargo. Never exceed the stated load capacity for the vehicle.

1 Adjustment Cam

2 Highest (Stiffest) Setting

3 Lowest (Softest) Setting

6.6.14.4: FOX® Shocks (if equipped)

Spring Preload Adjustment

The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain ground clearance when carrying additional weight.

To adjust the preload, do the following:

  1. Elevate the vehicle to allow the suspension to fully extend.

  2. Loosen the jam nut and back it away from the adjusting ring.

  3. Turn the adjusting ring to the left to add preload. Turn the adjusting ring to the right to remove preload.

  4. Tighten the jam nut firmly against ring.

Location RZR S RZR S 4
Front

202 mm (7.94”)

154 mm (6.08”)

Rear

84 mm (3.31”)

29 mm (1.15”)

Follow these guidelines if you make adjustments to this suspension.

  • Always return the suspension to the factory setting after the load is removed from the vehicle. The increased suspension height will negatively impact vehicle stability when operating without a load.

  • Always apply the same adjustment setting to all four wheels.

Do not increase the spring preload by more than one inch (25.4 mm) over the factory setting.

6.6.14.5: FOX® Shock Compression Adjustment
(if equipped)

The compression damping clicker knob is located at the top of the shock reservoir.

  1. Turn the clicker clockwise to increase compression damping.

  2. Turn the clicker counter-clockwise to decrease compression damping.

Factory Preload Settings
Setting Compression Damping
Softest

Full counter-clockwise position (24 clicks)

Factory

Center position (12 Clicks)

Firmest

Full clockwise position (0 clicks)

WARNING
Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Always adjust both the left and right spring preloads equally or have your POLARIS dealer/authorized person perform the adjustments.

6.6.15: Tires

WARNING
Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8 in (3 mm) or less.

Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS- approved size and type of tires for this vehicle when replacing tires.

Tires age even if they have not been used or have only been used occasionally. Cracking of the tread and sidewall rubber and/or deformation is evidence of aging. Tires should be inspected for aging before use. If signs of aging or damage are found, see your Polaris dealer or other qualified person for assistance.

6.6.15.1: Tire Tread Depth

Always replace tires when tread depth is worn to 1/8 in (3 mm) 1 or less.

6.6.15.2: Axle and Wheel Nut Torque Specifications

Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut.

Lug Nut (Aluminum Wheels)

Front and Rear

162.7 N⋅m

(120 ft. lbs.)

Hub Retaining Nut

Front and Rear

245 N⋅m

(190 ft. lbs).

6.6.15.3: Wheel Removal

  1. Position the vehicle on a level surface.

  2. Place the transmission in PARK. Stop the engine.

  3. Engage the park brake.

  4. Loosen the wheel nuts slightly.

  5. Elevate the side of the vehicle by placing a suitable stand under the frame.

  6. Remove the wheel lug nuts. Remove the wheel.

6.6.15.4: Wheel Installation

  1. Place the transmission in PARK.

  2. Engage the park brake.

  3. Place the wheel in the correct position on the wheel hub. Be sure the valve stem 1 is toward the outside and rotation arrows on the tire point toward forward rotation.

  4. Attach the wheel nuts and washers and finger tighten.

  5. Carefully lower the vehicle to the ground.

  6. Torque the wheel nuts to specification. See the Axle and Wheel Nut Torque Specifications section for details.

WARNING

Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer or authorized person.

Right rear wheel shown (type varies by model).

6.6.16: Lights

Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles.

TIP

LED LAMPS

If an LED headlamp appears to have moisture or fogging inside the lens, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.

TIP

HALOGEN LAMPS

When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.

6.6.16.1: Taillight / Brake Light / Turn Signal Lamp Replacement

The taillight assembly is not serviceable. If the taillight or brake light fails to operate properly, replace the entire taillight assembly.

6.6.16.2: Headlight Replacement

If a headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.

6.6.16.3: Front Turn Signal Lamp Replacement
(if equipped)

If a front turn signal light becomes inoperable, the lamps cannot be replaced. Replace the entire signal lamp assembly.

6.6.16.4: Headlight Beam Adjustment

The headlight beam can be adjusted slightly upward or downward and to the left or right.

NOTICE
Rider weight must be included on the seat while performing this procedure.

  1. Ensure the tire pressure of all tires is at the recommended levels.

  2. Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) from a wall.

  3. Place the transmission in PARK.

  4. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

  5. Apply the brakes. Start the engine. Turn the headlights on.

  6. Include the weight of a rider on the seat while performing this step. Observe the headlight aim. As a starting point, the most intense part of the headlight beam should be 2 inches (5 cm) below the mark on the wall. Adjust to operator preference.

  7. Tighten or loosen the three (3) headlight screws 1 on the rear of the headlight to adjust the beam upward or downward or to the left or right.

6.6.17: Vehicle Immersion

NOTICE
If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine.

If it's impossible to take your vehicle to a dealer before starting it, follow the steps outlined below.

  1. Move the vehicle to dry land.

  2. Check the air box. See the Air Filter section for details. If water is present, dry the air box and replace the filter with a new filter.

  3. Dry the spark plug wells with a clean cloth, then remove the spark plugs.

  4. Turn the engine over several times.

  5. Dry the spark plugs and reinstall them, or install new plugs.

  6. Attempt to start the engine. If necessary, repeat the drying procedure.

  7. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not.

  8. If water has been ingested into the PVT follow the procedures in the PVT Drying section.

6.6.18: Steering Wheel Inspection

Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart.

  1. Position the vehicle on level ground.

  2. Lightly turn the steering wheel left and right.

  3. There should be 20-25 mm (0.8-1.0”) of freeplay.

  4. If there is excessive freeplay or strange noises, or if the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer or other qualified personnel.

6.6.19: Battery

WARNING
Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last.

Your vehicle has a low-maintenance battery. Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly.

6.6.19.1: Battery Removal

  1. Remove the driver’s seat. See the Seat Removal section for details.

  2. Disconnect the black (negative) battery cable first.

  3. Disconnect the red (positive) battery cable last.

  4. Remove the battery hold-down strap.

  5. Lift the battery out of the vehicle.

6.6.19.2: Battery Maintenance and Charging

WARNING
An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging.

The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory. Never pry the sealing strip off or add any other fluid to this battery.

The single most important thing about maintaining a sealed battery is to keep it fully charged. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation and reduced battery life.

If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2415548), which can be ordered through your dealer.

Polaris provides a charging accessory1 with your vehicle that allows easy connection to the battery through the 12V auxiliary outlet2, located on the dash. During charging, place the charger outside of the vehicle and protect it from moisture.

If you plan to store the vehicle for ONE MONTH or longer, remove the battery from the vehicle, then store the battery in a cool and dry location. Continue to maintain the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger.

When using an automatic charger other than a BatteryMINDer® 2012-AGM - 2 AMP charger, refer to the charger manufacturer's instructions for recharging.

If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging.

State of Charge Voltage (DC) Action Charge Time*
100% 12.8-13.0 volts None, check monthly None required
75%-100% 12.6-12.8 volts May need slight charge, if no charge given, check in 2 weeks 3-6 hours
50%-75% 12.3-12.6 volts Needs charge 5-11 hours
25%-50% 12.0-12.3 volts Needs charge At least 13 hours
0%-25% 12.0 volts or less Needs charge At least 20 hours

* Using AGM specific charger at standard amps specified on top of battery

6.6.19.3: Battery Installation

Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the instructions in the Battery Charging section before installing the battery.

  1. Ensure that the battery is fully charged.

  2. Place the battery in the battery holder.

  3. Coat the terminals with dielectric grease or petroleum jelly.

  4. Secure the battery hold-down strap.

  5. Connect and tighten the red (positive) cable first.

  6. Connect and tighten the black (negative) cable last.

  7. Verify that cables are properly routed.

  8. Reinstall the seat.

6.6.19.4: Battery Storage

Whenever the vehicle is not used for a period of three months or more, recharge the battery about once a month to make up for normal self-discharge (see the Battery Charging section for details), or use a POLARIS battery trickle charger, which can be left connected during the storage period. Battery trickle chargers will automatically charge the battery if voltage drops below a pre-determined point. See the POLARIS products section for the part numbers.

During the storage period, park the vehicle out of the sun in a cool, dry place or remove the battery and store it in a cool, dry place.

6.6.20: Cleaning and Storage

6.6.20.1: Washing the Vehicle

Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components.

Water in the PVT system could cause the drive belt to become wet and slip in the clutches. Always avoid spraying water directly toward any intake pre-filters 1. If water does enter the PVT intake, follow the procedure on PVT Drying.

Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle.

The best way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.

  1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  2. Rinse with clean water frequently.

  3. Dry surfaces with a chamois to prevent water spots.

Washing Tips
  • Avoid the use of harsh cleaners, which can damage the finish.

  • Do not use medium to heavy duty compounds on the finish.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

  • Do not use high-speed polishers/buffers on body panels, as damage or color fading may occur.

USING A HIGH PRESSURE WATER SYSTEM

If warning and safety labels are damaged, contact your POLARIS dealer for free replacement.

Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.

If a high pressure water system is used for cleaning, exercise extreme caution. The maximum pressure should not exceed 3000 PSI, 2.5 GPM with a 40° pressure washer nozzle. Make sure to keep the pressure washer nozzle 2 ft from the vehicle away from the surface being cleaned. The water may damage components and could remove paint and labels. High water pressure may damage radiator fins and impair a radiator’s effectiveness. High pressure may also damage other vehicle components. Avoid directing the water stream at the following items:

  • Wheel bearings

  • Radiator

  • Transmission seals

  • Brakes

  • Cab and body panels

  • Labels and decals

  • Electrical components and wiring

  • Air intake components

  • Throttle and shift cables and controls

  • Seat Belts

  • Seats


WARNING
Spilled oil left on engine components or in the engine area may pose a fire hazard. Use shop rags to clean any spilled oil. If needed, use a non-flammable solvent on the rag to aid in the cleaning process. Do not use any device such as a pressurized water or air as this may disperse the oil onto engine components and could pose a fire hazard.
WARNING
Clean seat belts with warm water. Avoid damaging seat belts:
  • Do not use bleach, dye or household detergents.

  • Never use lubricant on any seat belt component.

  • Do not use a pressure washer to clean the seat belts.

6.6.20.2: Polishing the Vehicle

POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.

Polishing Tips
  • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.

  • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.

  • Avoid the use of products containing a colorant dye. Test any products on an inconspicuous area of the vehicle before using throughout.

6.6.20.3: Storage Tips

NOTICE
Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period.
Clean the Exterior

Make any necessary repairs and clean the vehicle as recommended. See the Washing the Vehicle section for details.

Stabilize the Fuel
  1. Fill the fuel tank.

  2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

  3. Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system.

Oil and Filter

Change the oil and filter. See the Oil and Filter Change section for details.

Air Filter / Air Box

Replace the air filter. See the Air Filter section for details. Clean the air box.

Fluid Levels

Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart section.

  • Demand drive fluid (front gearcase)

  • Rear gearcase fluid (if equipped)

  • Transmission fluid

  • Brake fluid (change every two years and any time the fluid looks dark or contaminated)

  • Coolant (test strength/fill)

Inspect and Lubricate

Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart section.

Fog the Engine
  1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.

  2. Remove the spark plugs and add 2-3 tablespoons of engine oil. To access the plug holes, use a section of clear 1/4” hose and a small plastic squeeze bottle filled with the pre-measured amount of oil. Do this carefully! If you miss the plug holes, oil will drain from the spark plug cavities into the hole at the front of the cylinder head, and appear to be an oil leak.

  3. Reinstall the spark plugs. Torque to specification. See the Spark Plug Gap / Torque section for details.

  4. Apply dielectric grease to the inside of each spark plug cap. Do not reinstall the caps onto the plugs at this step.

  5. Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil.

  6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.

  7. Reinstall the spark plug caps to the spark plugs.

Battery Maintenance

See Battery section for storage and charging procedures.

Fuse Box

Remove the fuse box cover during storage.

Storage Area / Covers

Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.

Removal from Storage
  1. Charge the battery if necessary.

  2. Make sure the spark plug is tight. Reinstall the fuse box cover if it was removed for storage.

  3. Fill the fuel tank with fuel.

  4. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility.

  5. Lubricate at the intervals outlined in the Periodic Maintenance Chart section.

WARNING
Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area.

Chapter 7: Specifications

7.7.1: RZR S 1000 MD and Zugmaschine

Dry Weight

597 kg

Test GVW - Rollover Protection System (ROPS)

1043 kg per OECD Code 4

Rear Cargo Box Capacity

136 kg

Hitch Tongue Capacity

68 kg

Unbraked Trailer Mass

358 kg

Braked Trailer Mass

1340 kg

Maximum Weight Capacity (Payload)

336.4 kg (riders, cargo, accessories, tongue weight)

Fuel Capacity

36 l

Engine Oil Capacity

2.4 l

Coolant Capacity

4.7 l

Demand Drive Fluid Capacity

222 ml

Transmission Oil Capacity

1300 ml

Overall Length/Width/Height

274.3/152.4/182.9 cm

Wheelbase

200 cm

Ground Clearance

31.75 cm

Engine

4-Stroke DOHC Twin Cylinder

Displacement

999 cc

Bore x Stroke

93mm x 73.5mm

Alternator Output

560 W @ 3000 RPM

Compression Ratio

11.0:1

Starting System

Electric

Fuel System

Electronic fuel injection

Ignition System

Electronic

Spark Plug / Gap

NGK® MR7F / 0.7-0.8 mm

Front Suspension

Independent double a-arm with 31.1 cm of travel

Rear Suspension

Independent double a-arm with 33.5 cm of travel

Lubrication System

Wet Sump

Driving System Type

Automatic POLARIS Variable Transmission EPS: Lockable Differential

Shift Type

Dual Range P/R/N/L/H

Tires / Tire Pressure - Front

27x9-12 / 69 kPa

Tires / Tire Pressure - Rear

27x11-12 / 97 kPa

Speed and Load Rating - Front Tires

71M

Speed and Load Rating - Rear Tires

72L

Brakes, Front/Rear

Foot Activated, 4-wheel hydraulic disc

Headlights

2 Dual Beam Halogen or LED

Taillights

2 LED cluster

Brake Lights

2 LED cluster

Instrument Cluster

Analog and LCD

Auxiliary DC Outlet

12V

A – Weighted Sound Pressure Level at Rider’s Ear*

84.75 dB(A)

Peak C – Weighted Sound Pressure Level at Rider’s Ear*

104.1 dB(C)

A – Weighted Sound Power Level*

70.17 dB(A)

Weighted Hand-Arm Vibration Level**

1.39 m/s²

Weighted Seat Vibration Level**

0.046 m/s²

*uncertainty of noise measurements: 3 dB

**uncertainty for vibration measurements: N/A m/s²

Noise emission values are determined according to Annex F of EN 16990:2020.


Vibration values are determined according to Annex G of EN 16990:2020.


The measured noise and vibration values are for stationary vehicles, noise and vibration values during operation/traveling in foreseeable normal use of the vehicles are not significantly different.

7.7.2: RZR Trail S 1000 Tractor

Gross Vehicle Weight

893 kg

Dry Weight

587.8 kg

Test GVW - Rollover Protection System (ROPS)

1043 kg per OECD Code 4

Rear Cargo Box Capacity

136 kg

Rear Hitch Tongue Capacity

75 kg

Rear Hitch Towing Capacity

830 kg on ground level

Maximum Braked Trailer Mass

750 kg

Unbraked Trailer Mass

250 kg

Maximum Weight Capacity (Payload)

336.4 kg (riders, cargo, accessories, tongue weight)

Fuel Capacity

36 l

Engine Oil Capacity

2.4 l

Coolant Capacity

4.7 l

Demand Drive Fluid Capacity

266 ml

Transmission Oil Capacity

1200 ml

Overall Length/Width/Height

274.3/152.4/182.9 cm

Wheelbase

200 cm

Ground Clearance

31.75 cm

Engine

4-Stroke DOHC Twin Cylinder

Displacement

999 cc

Bore x Stroke

93mm x 73.5 mm

Alternator Output

560 W @ 3000 RPM

Compression Ratio

11.0:1

Starting System

Electric

Fuel System

Electronic fuel injection

Ignition System

Electronic

Spark Plug / Gap

NGK® MR7F / 0.7-0.8 mm

Front Suspension

Independent double a-arm with 31.1 cm of travel

Rear Suspension

Independent double a-arm with 33.5 cm of travel

Lubrication System

Wet Sump

Driving System Type

Automatic POLARIS Variable Transmission EPS: Lockable Differential

Shift Type

Dual Range P/R/N/L/H

Tires / Tire Pressure - Front

27x9-12 / 69 kPa

Tires / Tire Pressure - Rear

27x11-12 / 97 kPa

Brakes, Front/Rear

Foot Activated, 4-wheel hydraulic disc

Headlights

2 Dual Beam Halogen or LED

Taillights

2 LED cluster

Brake Lights

2 LED cluster

Instrument Cluster

Analog and LCD

Auxiliary DC Outlet

12V

Noise at Operator’s Ear

78.6 dB(A)

Seat Vibration
Driver Awf Aws Ratio
98 kg 1.434 1.150 0.802
59 kg 1.508 1.011 0.670

7.7.3: Output Gear Ratios

Output Gear Ratios

Rear

High Gear

10.73

 

Low Gear

18.77

Reverse

20.41

Front (including front drive)

  Non-EPS EPS

High Gear

13.71

11.88

Low Gear

23.94

20.74

Reverse

26.07

22.59

 

Drive Ratio - Front

3.82

3.31

7.7.4: Clutching

Please see your authorized dealer for clutching specifications

7.7.5: Carbon Dioxide Emissions

CO2 Emissions: 1011 g/kWh*

*This CO2 measurement results from testing over a fixed test cycle under laboratory conditions a(n) (parent) engine representative of the engine type (engine family) and shall not imply or express any guarantee of the performance of a particular engine’

Chapter 8: Polaris Products

8.8.1: Lubricants / Service Products

Part Number

Description

Engine Lubricant

2870791

Fogging Oil — 12 floz (355 ml) Aerosol

2876244

PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 qt (0.95 l)

2876245

PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 gal (3.8 l)

2878920

PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil — 1 qt (0.95 l)

2878919

PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil — 1 gal (3.8 l)

Gearcase / Transmission Lubricants

2878068

AGL Full Synthetic Gearcase Lubricant & Transmission Fluid — 1 qt (0.95 l)

2878069

AGL Full Synthetic Gearcase Lubricant & Transmission Fluid — 1 gal (3.8 l)

2877922

Demand Drive Fluid — 1 qt (0.95 l)

2877923

Demand Drive Fluid — 1 gal (3.8 l)

2870465

Pump for 1 gal (3.8 l) Jug

Coolant

2880514

Antifreeze 50/50 Premix — 1 qt (0.95 l)

2880513

Antifreeze 50/50 Premix — 1 gal (3.8 l)

Grease / Specialized Lubricants

2871312

Grease Gun Kit, All Season Grease

2871322

All Season Grease — 3 floz (89 ml) Cartridge

2871423

All Season Grease — 14 floz (414 ml) Cartridge

2876160

ATV Angle Drive Fluid — 1 qt (0.95 l)

2872276

ATV Angle Drive Fluid — 2.5 gal (9.5 l)

2871460

Premium Starter Grease

2871515

U-Joint Grease — 3 floz (89 ml) Cartridge

2871551

U-Joint Grease — 14 floz (414 ml) Cartridge

2871329

Dielectric Grease (Nyogel®)

Additives / Miscellaneous

2871326

Carbon Clean

2870652

Fuel Stabilizer

2872189

DOT 4 Brake Fluid

2871956

Loctite® 565 Thread Sealant

2830438

POLARIS Battery Trickle Charger

Chapter 9: Troubleshooting

9.9.1: Drive Belt Wear/Burn

Possible Cause

Solution

Driving onto a pickup or tall trailer in high range

Use low range during loading.

Starting out going up a steep incline

Use low range.

Driving at low RPM or ground speed – 3–7 mph (5 –12 kph)

Drive at a higher speed or use low range more frequently.

Insufficient warm-up at low ambient temperatures

Warm the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8 throttle in short bursts, five to seven times. The belt will become more flexible and prevent belt burning. Always warm up the belt by operating below 30 mph (48 km/h) for 1 mile (1.6 km). When the temperature is below freezing, extend the belt warming time to 5 miles (8 km).

Slow/easy clutch engagement

Use the throttle quickly and effectively.

Towing/pushing at low RPM/low ground speed

Use low range only.

Utility use/plowing

Use low range only.

Stuck in mud or snow

Shift the transmission to low range and carefully use fast, aggressive throttle application to engage clutch.


WARNING: Excessive throttle may cause loss of control and vehicle rollover.

Climbing over large objects from a stopped position

Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to engage clutch.


WARNING: Excessive throttle may cause loss of control and vehicle rollover.

Belt slippage from water or snow ingestion into the PVT system

Dry out the PVT. See PVT Drying procedure. Prevent water from entering the PVT intake duct. See Intake Pre-Filters for more information. Inspect clutch seals for damage if repeated leaking occurs.

Clutch malfunction

An authorized dealer can assist.

Poor engine performance

Check for clogged air filter, clogged fuel filter, water in the fuel or foreign material in fuel tank or fuel lines. An authorized dealer can assist.

Wrong belt

Install the recommended belt.

Improper break-in

Always break in a new belt and/or clutch. See PVT Break-in procedure.

9.9.2: Engine Doesn’t Turn Over

Possible Cause Solution

Low battery voltage

Recharge the battery to 12.8 VDC

Loose battery connections

Check all connections and tighten

Loose solenoid connections

Check all connections and tighten

Loose electronic control box connections

Inspect, clean, reinstall connectors

Mechanical failure

See your dealer

9.9.3: Engine Turns Over, Fails to Start

Possible Cause Solution

Out of fuel

Refuel

Clogged fuel filter

See your dealer

Water is present in fuel

Drain the fuel system and refuel

Old or non-recommended fuel

Replace with fresh recommended fuel

Fouled or defective spark plugs

Inspect plugs and replace if necessary

No spark to spark plug

Inspect plugs and replace if necessary

Water or fuel in crankcase

Immediately see your dealer

Low battery voltage

Recharge the battery to 12.8 VDC

Loose ignition connections

Check all connections and tighten

Mechanical failure

See your dealer

9.9.4: Engine Backfires

Possible Cause Solution

Out of fuel

Refuel

Weak spark from spark plug

Inspect, clean and/or replace spark plugs

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

Old or non-recommended fuel

Replace with fresh recommended fuel

Incorrectly installed spark plug wires

See your dealer

Incorrect ignition timing

See your dealer

Loose ignition connections

Check all connections and tighten

Water present in fuel

Replace with fresh recommended fuel

Exhaust leak

Check all connections

Mechanical failure

See your dealer

9.9.5: Engine Pings or Knocks

Possible Cause Solution

Poor quality or low octane fuel

Replace with recommended fuel

Incorrect ignition timing

See your dealer

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

9.9.6: Engine Runs Irregularly, Stalls, or Misfires

Possible Cause Solution

Fouled or defective spark plugs

Inspect, clean and/or replace spark plugs

Worn or defective spark plug wires

Your POLARIS dealer or qualified person can assist

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

Loose ignition connections

Check all connections and tighten

Water present in fuel

Replace with new fuel

Low battery voltage

Recharge battery to 12.8 VDC

Kinked or plugged fuel tank vent line or filter

Inspect and replace

Kinked idle air control lines

Inspect; rotate lines to remove kink

Incorrect fuel

Replace with recommended fuel

Clogged air filter

Inspect and replace clogged/wet air filter, and also check for obstructed intake system, debris or cargo blocking intake vents

Clogged intake pre-filter

Inspect and clean (with soapy water) or replace

Other mechanical failure

See your dealer

Possible Lean Fuel Cause Solution

Low or contaminated fuel

Add or change fuel, clean the fuel system

Low octane fuel

Replace with recommended fuel

Clogged fuel filter

See your dealer

Low fuel pressure

See your dealer

9.9.7: Engine Stops or Loses Power

Possible Cause Solution

Out of fuel

Refuel

Kinked or plugged fuel tank vent line or filter

Inspect and replace

Water is present in fuel

Replace with new fuel

Fouled or defective spark plugs

Inspect, clean and/or replace spark plug

Worn or defective spark plug wires

See your dealer

Incorrect spark plug gap or heat range

Set gap to specs or replace plug

Loose ignition connections

Check all connections and tighten

Low battery voltage

Recharge the battery to 12.8 VDC

Incorrect fuel

Replace with fresh recommended fuel

Clogged air filter

Inspect and replace clogged/wet air filter, and also check for obstructed intake system, debris or cargo blocking intake vents

Clogged intake pre-filter

Inspect and clean (with soapy water) or replace

Other mechanical failure

See your dealer

Overheated engine

Clean radiator screen and core, clean engine exterior, check coolant level, see your dealer if condition persists

Chapter 10: Warranty

10.10.1: Limited Warranty

Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. Laws and regulations in your jurisdiction may give extra protection. POLARIS further warrants that the spark arrestor in this product will meet the efficiency requirements of USFS standard 5100-1D for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.

This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. The duration of this warranty may vary by international region based upon local laws and regulations.

10.10.2: Registration

At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation.

10.10.3: Warranty Coverage and Exclusions

Limitations Of Warranties And Remedies

This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.

This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.

This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:

  • Wheels and tires

  • Suspension components

  • Brake components

  • Seat components

  • Clutches and components

  • Steering components

  • Batteries

  • Light bulbs/Sealed beam lamps

  • Filters

  • Lubricants

  • Bushings

  • Finished and unfinished surfaces

  • Carburetor/Throttle body components

  • Engine components

  • Drive belts

  • Hydraulic components and fluids

  • Circuit breakers/Fuses

  • Electronic components

  • Spark plugs

  • Sealants

  • Coolants

  • Bearings

Lubricants and Fluids

  1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.

  2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.

This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.

THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.

10.10.3.1: Limitations of Warranties and Remedies

This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.

This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.

This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:

  • Wheels and tires

  • Suspension components

  • Brake components

  • Seat components

  • Clutches and components

  • Steering components

  • Batteries

  • Light bulbs / Sealed beam lamps

  • Filters

  • Lubricants

  • Bushings

  • Finished and unfinished surfaces

  • Carburetor / Throttle body components

  • Engine components

  • Drive belts

  • Hydraulic components and fluids

  • Circuit breakers / Fuses

  • Electronic components

  • Spark plugs

  • Sealants

  • Coolants

  • Bearings

10.10.3.1.1: Lubricants and Fluids
  1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.

  2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.

This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.

THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.

THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE TWO YEAR WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.

10.10.4: How to Obtain Warranty Service

You are responsible for presenting your vehicle to an authorized POLARIS dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. However any damage caused to the product by you or any non-authorized third party may void this warranty. Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer, or other qualified person authorized by POLARIS.

Outside the Country where your product was purchased:

If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.

If you move:

If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to POLARIS to continue your warranty coverage. You may also be required to obtain documentation from POLARIS to register your product in your new country. We recommend that you register your product at a local authorized POLARIS dealer promptly after you move.

If you purchase from a private party:

If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. However, we encourage you to promptly register your product at your local authorized POLARIS dealer to receive safety information and notice regarding your product.

10.10.5: Exported Products

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins.

10.10.6: Notice

If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.

Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

Chapter 11: Maintenance Log

11.11.1: Maintenance Log

Use the following chart to record periodic maintenance.

DATE MILES (KM)
or HOURS
TECHNICIAN SERVICE PERFORMED / COMMENTS