Maintenance Intervals
| Item |
Maintenance Interval (whichever comes first) |
Remarks | |||
|---|---|---|---|---|---|
| Hours | Calendar |
Miles (KM) |
|||
| XU | Air Filter, Pre-Filter | - | Daily | - | Inspect; clean often |
| XU | Air Box Sediment Tube | - | Daily | - | Drain deposits when visible |
| Headlamp / Tail Lamp | - | Daily | - | Check operation; apply dielectric grease if replacing | |
| XU |
Air Filter, Main Element |
- | Weekly | - | Inspect; replace as needed |
| XU / D | Brake Pad Wear | 10 H | Monthly | 100 (160) | Inspect periodically |
| Battery | 20 H | Monthly | 200 (320) | Check terminals; clean; test | |
| XU |
Engine Oil Change (Break-In) |
20 H | 1M | 100 (160) | Perform a break-in oil change at one month |
| XU |
Rear Gearcase Oil (if equipped) |
25 H | Monthly | 250 (400) | Inspect level; change yearly |
| XU | Transmission Oil | 25 H | Monthly | 250 (400) | Inspect level; change yearly |
| XU |
Engine Breather Filter (if equipped) |
25 H | Monthly | 250 (400) | Inspect; replace if necessary |
| XU | Break-In Oil Change | 25 H | 6 M |
500 (800) |
Perform a break-in oil change at 25 hours / one month, change more frequently during cold weather |
|
Carburetor air intake ducts/flange |
50 H | 6 M | 500 (800) | Inspect ducts for proper sealing/air leaks | |
| XU | General Lubrication | 50 H | 3 M | 500 (800) | Lubricate all grease fittings, pivots, cables, etc. |
| Shift Linkage | 50 H | 6 M | 500 (800) | Inspect, lubricate, adjust | |
| XU / D | Steering | 50 H | 6 M | 500 (800) | Inspect daily, lubricate |
| XU | Front suspension | 50 H | 6 M | 500 (800) | Inspect, lubricate, tighten fasteners |
| XU | Rear suspension | 50 H | 6 M | 500 (800) | Inspect, lubricate, tighten fasteners |
| Carburetor float bowl | 50 H | 6 M | 500 (800) | Drain bowl periodically and prior to storage | |
| D | Throttle Cable/TRS | 50 H | 6 M | 500 (800) | Inspect; adjust; lubricate; replace if necessary |
| D | Choke cable | 50 H | 6 M | 500 (800) | Inspect; adjust; lubricate; replace if necessary |
| Engine breather hose | 100 H | 6 M | 1000 (1600) | Inspect | |
| XU | Valve clearance | 100 H | 12 M | 1000 (1600) | Inspect; adjust as required |
| Drive belt | 100 H | 12 M | 1000 (1600) | Inspect; adjust; replace as needed | |
| D | Fuel system | 100 H | 12M |
1000 (1600) |
Check for leaks at tank cap, lines, fuel valve, filter, pump, carburetor, replace lines every two years |
| D | Fuel Filter | 100 H | 12M |
1000 (1600) |
Replace yearly |
| XU | Engine mounts | 100 H | 12M |
1000 (1600) |
Inspect |
| Exhaust muffler / pipe | 100 H | 12M |
1000 (1600) |
Inspect | |
| XU | Spark plug | 100 H | 12M |
1000 (1600) |
Inspect; replace as needed |
| D | Ignition Timing | 100 H | 12M |
1000 (1600) |
Inspect |
| XU | Wiring | 100 H | 12M |
1000 (1600) |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| D | Clutches (drive and driven) | 100 H | 12M |
1000 (1600) |
Inspect; clean; replace worn parts |
| D | Front wheel bearings | 100 H | 12M |
1000 (1600) |
Inspect; replace as needed |
| D | Brake fluid | 200 H | 24M |
2000 (3200) |
Change every two years |
| Spark arrestor | 300 H | 36M |
3000 (4800) |
Clean out | |
XU Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized Polaris dealer or qualified technician perform these services.