IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2025 600 Race Owner’s Manual

P/N 9941669

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc.

NGK® is a registered trademark of NGK Spark Plug Co., Ltd. FOX® is a registered trademark of Fox Factory Inc. SAE® is a registered trademark of Society of Automotive Engineers, Inc. Hayes® is a registered trademark of Hayes Bicycle Group, Inc. Apple® and APP Store® are a registered trademarks of Apple Inc. Google Play® is a registered trademark of Google LLC. NYOGEL® is a registered trademark of Nye Lubricants, Inc.

Copyright Information

Copyright 2024 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

i 2025 600R Owner’s Manual
ii Welcome
iii Safety Symbols and Signal Words
Table Of Contents
Chapter 1: Introduction
- 1.1.1: Important Notes for Owners and Drivers
- 1.1.2: Preservation of the Environment
  - 1.1.2.1: Noise Level
  - 1.1.2.2: Air Pollution
- 1.1.3: Vehicle Identification Numbers
  - 1.1.3.1: Engine Serial Number
- 1.1.4: Reporting Safety Defects (Canada)
- 1.1.5: Near-field Communication (NFC)
  (if equipped)
Chapter 2: Safety
- 2.2.1: Operator Safety
  - 2.2.1.1: Stay Clear of Track
  - 2.2.1.2: Stay Clear of Engine
  - 2.2.1.3: Riding Position
  - 2.2.1.4: Rider Capacity
  - 2.2.1.5: Riding Apparel
    - 2.2.1.5.1: Helmet
    - 2.2.1.5.2: Eye Protection
    - 2.2.1.5.3: Clothing
  - 2.2.1.6: Survival Preparation
  - 2.2.1.7: Excessive Speed
  - 2.2.1.8: Driver Awareness
  - 2.2.1.9: Disabled Operators
  - 2.2.1.10: Mountainous Terrain Riding
    - 2.2.1.10.1: Get the Safety Gear
    - 2.2.1.10.2: Get to Know Your Safety Gear
    - 2.2.1.10.3: Get the Picture
    - 2.2.1.10.4: Get Out of Harm’s Way
    - 2.2.1.10.5: Get the Forecast
    - 2.2.1.10.6: Get Avalanche Safety Training
    - 2.2.1.10.7: Avalanche Awareness
  - 2.2.1.11: Ice and Snow Build-up
  - 2.2.1.12: Driving on Slippery Surfaces
  - 2.2.1.13: Inadequate Snow Conditions
  - 2.2.1.14: Operating in Deep Snow
  - 2.2.1.15: Hidden Obstructions
  - 2.2.1.16: Driving Downhill
  - 2.2.1.17: Driving in Hilly Terrain
  - 2.2.1.18: Drive Belt
  - 2.2.1.19: Intake Silencer
  - 2.2.1.20: Clutches
  - 2.2.1.21: Cold Weather Drive-Away
  - 2.2.1.22: Maneuverability
  - 2.2.1.23: Driving Responsibly
  - 2.2.1.24: Windchill/Temperature Charts
    - 2.2.1.24.1: Windchill Chart (°F)
    - 2.2.1.24.2: Windchill Chart (°C)
- 2.2.2: Safety Labels and Locations
  - 2.2.2.1: Competition Only Warning
  - 2.2.2.2: Operation Warning
  - 2.2.2.3: Engine and Clutch Warning
  - 2.2.2.4: No Passenger Warning
  - 2.2.2.5: Track Warning
Chapter 3: Features
- 3.3.1: Console
- 3.3.2: POLARIS DRAGON Ignition System
Chapter 4: Gauge
- 4.4.1: Digital Instrument Cluster
  - 4.4.1.1: Engine Hour Display Area
Chapter 5: The Perfect Fit
- 5.5.1: Front Suspension Adjustments
  - 5.5.1.1: Independent Front Suspension (IFS)
    - 5.5.1.1.1: Independent Front Suspension (IFS) Shock Adjustments
  - 5.5.1.2: Shock Spring Preload
  - 5.5.1.3: Shock Valving (WALKER EVANS RACING Shocks)
  - 5.5.1.4: Compression Damping
    - 5.5.1.4.1: High Speed Compression Adjustment
    - 5.5.1.4.2: Low Speed Compression Adjustment
  - 5.5.1.5: Rebound Damping Force Adjustment
  - 5.5.1.6: Front Springs
- 5.5.2: Rear Suspension Adjustments
  - 5.5.2.1: Rear Suspension Adjustments
    - 5.5.2.1.1: Front Track Shock Spring Settings
    - 5.5.2.1.2: Rebound Damping Force Adjustment
  - 5.5.2.2: Suspension Performance Tips
  - 5.5.2.3: Track Tension
  - 5.5.2.4: Torsion Spring Adjustment
  - 5.5.2.5: Limiter Strap Adjustment
  - 5.5.2.6: Compression Damping
    - 5.5.2.6.1: High Speed Compression Adjustment
    - 5.5.2.6.2: Low Speed Compression Adjustment
- 5.5.3: Rebound Damping Force Adjustment (Rear track suspension only)
- 5.5.4: Suspension Coupling
- 5.5.5: Scissor Stop Adjustment
- 5.5.6: Holeshot Device
- 5.5.7: Optional Rear Suspension Mounting Holes
- 5.5.8: Handlebar Adjustments
  - 5.5.8.1: Handlebar Position
  - 5.5.8.2: Handlebar Angle
- 5.5.9: Accessories
- 5.5.10: Traction Products
  - 5.5.10.1: Studs
  - 5.5.10.2: Carbide Skags
Chapter 6: Snowmobile Break-In
- 6.6.1: Fuel
- 6.6.2: Engine Break-In
- 6.6.3: Oil Recommendations
- 6.6.4: Fuel Recommendations
- 6.6.5: Fuel System Deicers
- 6.6.6: Drive Belt Break-In
Chapter 7: Pre-Ride Inspections
- 7.7.1: Pre-Ride Checklist
- 7.7.2: Before Starting the Engine
  - 7.7.2.1: Read and Understand Your Owner's Manual
  - 7.7.2.2: Throttle Lever
  - 7.7.2.3: Brakes
    - 7.7.2.3.1: Brake Lever Travel
    - 7.7.2.3.2: Lever Feel
    - 7.7.2.3.3: Brake Fluid
    - 7.7.2.3.4: Temporary Brake Lever Lock
    - 7.7.2.3.5: Lock Engagement
    - 7.7.2.3.6: Lock Release
  - 7.7.2.4: Steering System
  - 7.7.2.5: Hood Latches
  - 7.7.2.6: Seat Latches
  - 7.7.2.7: Recoil Rope
  - 7.7.2.8: Track
- 7.7.3: Start the Engine and Check
  - 7.7.3.1: Engine Stop Switch
  - 7.7.3.2: Tether Switch (if equipped)
  - 7.7.3.3: Lighting
  - 7.7.3.4: Mirrors (if equipped)
  - 7.7.3.5: Operating Area
Chapter 8: Operation
- 8.8.1: Starting the Engine
  - 8.8.1.1: Starting a Cold Engine
  - 8.8.1.2: Starting a Warm Engine
- 8.8.2: Emergency Stopping
- 8.8.3: Engine Stop Switch
- 8.8.4: Track Warm-Up
- 8.8.5: Slide Rail and Track Cooling
- 8.8.6: Daily Storage
- 8.8.7: Towing
Chapter 9: Maintenance
- 9.9.1: Emission Control Information
  - 9.9.1.1: Emission Control Label
  - 9.9.1.2: Emission Control Maintenance Requirements
  - 9.9.1.3: Owner's Responsibilities
  - 9.9.1.4: Non-ionizing Radiation
- 9.9.2: POLARIS Recommended Maintenance Program
- 9.9.3: Periodic Maintenance Interval Table
- 9.9.4: Lubrication
  - 9.9.4.1: Front Suspension
  - 9.9.4.2: Rear Suspension
  - 9.9.4.3: Throttle Cable
  - 9.9.4.4: Chaincase Oil
  - 9.9.4.5: Chaincase Oil Replacement
- 9.9.5: Spark Plug Condition
- 9.9.6: Spark Plug Removal and Replacement
- 9.9.7: Intake Filters
- 9.9.8: Variable Exhaust System (VES)
- 9.9.9: Fuel Pump
- 9.9.10: Fuel Filter / Fuel Lines
- 9.9.11: Cooling System
  - 9.9.11.1: Coolant
  - 9.9.11.2: Coolant Level
  - 9.9.11.3: Flushing the Cooling System
  - 9.9.11.4: Bleeding the Cooling System
- 9.9.12: Exhaust System
- 9.9.13: Drive Chain Tension Adjustment
- 9.9.14: Brakes
  - 9.9.14.1: Hydraulic Brake Inspection
  - 9.9.14.2: Excessive Lever Travel
  - 9.9.14.3: Brake Fluid
  - 9.9.14.4: Bleeding the Hydraulic Brake System
- 9.9.15: Lights
  - 9.9.15.1: Headlight Adjustment
- 9.9.16: Clutch System
  - 9.9.16.1: Clutch Alignment Offset
  - 9.9.16.2: Drive Belt Condition
  - 9.9.16.3: Drive Belt Deflection
  - 9.9.16.4: Drive Belt Deflection Adjustment
  - 9.9.16.5: Drive Belt Removal
  - 9.9.16.6: Drive Belt Installation
  - 9.9.16.7: Torque Stop
- 9.9.17: Track Maintenance
  - 9.9.17.1: Track Inspection
  - 9.9.17.2: Track Lubrication
  - 9.9.17.3: Track Tension
  - 9.9.17.4: Track Alignment
- 9.9.18: Steering System
  - 9.9.18.1: Steering Inspection and Adjustment
  - 9.9.18.2: Ski Alignment
  - 9.9.18.3: Ski Skags
    - 9.9.18.3.1: Skag Replacement
  - 9.9.18.4: Rail Slide Wear
- 9.9.19: Fall Tune-Up
- 9.9.20: Extended Storage
  - 9.9.20.1: Cleaning and Preservation
  - 9.9.20.2: Controls and Linkage
  - 9.9.20.3: Clutch and Drive System
  - 9.9.20.4: Engine Protection
  - 9.9.20.5: Electrical Connections
  - 9.9.20.6: Track and Suspension
- 9.9.21: Transporting the Snowmobile
Chapter 10: Specifications
- 10.10.1: 600 R
Chapter 11: POLARIS Products
- 11.11.1: POLARIS Products
Chapter 12: Troubleshooting
- 12.12.1: Engine Troubleshooting
- 12.12.2: Suspension Troubleshooting
Chapter 13: Warranty
- 13.13.1: Service and Warranty Information
  - 13.13.1.1: Obtaining Service and Warranty Assistance
  - 13.13.1.2: Limited Warranty
  - 13.13.1.3: Registration
  - 13.13.1.4: Warranty Coverage and Exclusions
    - 13.13.1.4.1: Limitations of Warranties and Remedies
      - 13.13.1.4.1.1: Lubricants and Fluids
  - 13.13.1.5: How to Obtain Warranty Service
    - 13.13.1.5.1: Outside the country where your product was purchased:
    - 13.13.1.5.2: If you move:
    - 13.13.1.5.3: If you purchase from a private party:
  - 13.13.1.6: Exported Products
  - 13.13.1.7: Notice
  - 13.13.1.8: U.S.A. EPA Emissions Information –
    Snowmobile Race Model
Chapter 14: Maintenance Log
- 14.14.1: Maintenance Log
Index