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2025 Owner’s Manual
RZR XP 1000 Tractor RZR XP 1000 EU RZR XP 1000 Zugmaschine RZR XP 4 1000 MD |
The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.
Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.
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2025 Owner’s Manual
RZR XP 1000 Tractor RZR XP 1000 EU RZR XP 1000 Zugmaschine RZR XP 4 1000 MD |
Unless noted, trademarks are the property of Polaris Industries Inc.
Recreational Off-Highway Vehicle Association℠ and ROHVA℠ are service trademarks of the Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK LLC. Google Play® is a registered trademark of Google, LLC. Apple® and App Store® is a registered trademark of Apple Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. exFAT® is a registered trademark of Microsoft Corporation. ANSI® is a registered trademark of American National Standards Institute, Inc.
Copyright 2024 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in Hungary
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a POLARIS dealer.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.
For the most up-to-date owner’s manual visit
https://www.polaris.com/en-us/owners-manuals
.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.
NOTICE provides key information by clarifying instructions.
IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.
Icon | Description |
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The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard. |
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The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard. |
Failure to follow the warnings contained in this manual can result in severe injury or death.
This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle at all times.
This vehicle is an ADULT VEHICLE ONLY. You MUST be at least 16 years of age and have a valid driver’s license to operate this vehicle.
No person under the age of 12 may ride as a passenger in this vehicle.
Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
Always keep hands, feet, and all other body parts inside the vehicle at all times.
Always wear the proper clothing when operating or riding in this vehicle. All riders should wear substantial footwear, long pants, and a close-fitting shirt. A hard hat or helmet and approved eye protection are recommended when appropriate for riding or working conditions.
Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and the operator’s ability to react.
May 7, 2024
Rolle, Switzerland
Polaris Sales Europe Sàrl, declares that the vehicle(s) covered by this Owner Manual conform to the applicable security requirements in Schedule 2 of UK PSTI Regulation 2023 No. 1007.
The products will be supported with security updates until December 31, 2028.
This statement of compliance was prepared by Polaris Sales Europe Sàrl.
To safely operate this vehicle, it is important to become familiar with its features, controls, and characteristics. Review the Safety Briefings for this vehicle that apply to you:
Operators
Riders
Owners
Trailering the Vehicle
Maintaining the Vehicle
Additionally, read the product safety labels on the vehicle and follow all rules and regulations concerning the operation of this vehicle in your area.
POLARIS recommends anyone who will be operating this vehicle to take a training course. ROHVA℠ (Recreational Off-Highway Vehicle Association℠) provides both an online safety e-course and a hands-on safety course. To access this training, visit www.rohva.org.
Other sources of safety information include the POLARIS Safety
Video. The POLARIS Help Center also has additional information:
https://www.polaris.com/en-us/off-road/owner-resources/help-center/
.
This vehicle may contain the following radio equipment or components that contain radio equipment:
Component | Ride Command RC-7 Display |
Component ID | RC-7 |
Manufacturer | Polaris Industries Inc. |
*Transmitting Frequency | 2402 - 2480 MHz |
Max RF Transmitting PWR | 0.1 W |
*Other transmitting radio frequencies may exist outside of EU markets. |
Hereby, Polaris Sales Europe Sàrl declares that the
above radio equipment is in compliance with EU Directive 2014/53/EU.
The full text of the EU declaration of
conformity is available at the following internet address:
Record your vehicle’s identification number 1 and engine serial number 2, and key number 3 in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: | |
Vehicle Identification Number: | |
Engine Serial Number: | |
Key Number: |
Improper use, maintenance, or modification of this vehicle can lead to serious injury or death.
Require proper use of your vehicle. Do not allow anyone to operate your vehicle or ride as a passenger unless they are properly instructed and you are sure they are willing to ride responsibly. To prevent unauthorized use, always remove the ignition key when the vehicle is not in use.
Any modifications or installation of non-POLARIS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to POLARIS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. It is never appropriate to install any additional seating.
Check with the manufacturer to determine any potential effect of a modification or accessory on the safe use of your vehicle. You are responsible for injuries related to modifications to the vehicle. Modifications or accessories may:
Damage machine components - especially modifications that increase speed or power.
Make the vehicle less stable at higher speeds.
Add weight, reducing the amount of cargo and total weight you can carry, and raise the vehicle’s center of gravity.
Overload the vehicle’s electrical system capacity. Blowing a fuse may cause a loss of lights or engine power.
Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS).
Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.
Void your warranty.
The vehicle ROPS, when used with the seat belts and doors, provides a structure to help protect occupants. The structure will not protect occupants in all rollovers or accidents.
Make sure operators are 16 or older with a valid driver’s license. Just because a teenager has a license does not mean that they will make good judgments about driving and avoid risk taking.
POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.
Make sure all riders fit the vehicle. Be sure that the driver and all passengers are able to:
sit with their backs against their seat,
adjust the seat belt to fit properly,
have both feet flat on the floor, and
have both hands on the steering wheel or on a passenger hand hold.
Do not allow children who need child safety seats or booster seats to ride in the vehicle. The vehicle is not designed to restrain automotive child safety seats.
You are responsible for your passengers. Be sure passengers are seated properly, belted, holding the passenger hand hold, and ready to brace. Unrestrained riders can fall out or be thrown around and from a moving vehicle.
Every person must be properly seated and belted in their own seat. Two people should never be belted into a single seat belt. People belted together can crash into one another in a collision and be seriously injured. Never carry passengers in the cargo bed as they could be thrown against or out of the vehicle or come into contact with moving parts.
Do not let people drive or ride after using alcohol or drugs.
Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death.
Item | Remark | Reference |
---|---|---|
Brake Fluid | Ensure proper level and condition | Brake Fluid |
Front and rear suspension | Inspect, lubricate if necessary | Lubrication Recommendations |
Steering | Ensure free operation | Lubrication Recommendations |
Tires | Inspect condition and pressure | Tire Tread Depth |
Wheels/Lug Nuts | Inspect, ensure fastener tightness | Axle and Wheel Nut Torque Specifications |
Fuel and oil | Ensure proper levels and condition | Engine Oil Check |
Coolant | Ensure proper level and condition | Cooling System |
Indicator lights/switches | Ensure proper operation | Indicator Lamps |
Air Filter | Inspect, replace as needed | Air Filter Inspection and Replacement |
Engine intake pre-filter | Inspect, clean | Intake Pre-Filters |
PVT intake pre-filter | Inspect, clean | POLARIS Variable Transmission (PVT) System |
Radiator | Inspect, clean | Radiator Coolant Level / Changing Coolant |
Headlights | Check operation | – |
Brake lights/taillights | Check operation | – |
Seat Latches | Push down on both seat backs to ensure the latches are secure | Seat Removal |
Seat Belts | Check length of belt for damage, check latches for proper operation | Seat Belts |
Exhaust | Inspect spark arrester and clean if needed. | Spark Arrestor |
Vehicle Debris | Remove grass, leaves, and other flammable material or debris, especially near the exhaust system. | – |
Passenger Hand Hold | Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the clasps are fully locked after making adjustments. | Passenger Hand Hold / Lug Wrench |
Lock adjustable steering wheel | Do not adjust the steering wheel while the vehicle is moving. | Steering Wheel Inspection |
Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury:
Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.
Make sure tire pressures match the specifications listed in the table below.
Only use the size and type of tires specified for this vehicle.
Do not operate your vehicle with worn or damaged tires.
Always follow your tire manufacturer’s instructions for maintenance.
Measurement | Specification | |
---|---|---|
Model |
RZR XP 1000 |
RZR XP 4 1000 |
Maximum Cargo Box Load |
136 kg |
136 kg |
Tire Pressure in kPa |
Front: 110 kPa Rear: 110 kPa |
Front: 131 kPa Rear: 137 kPa |
Maximum Weight Capacity |
336 kg |
408 kg |
Wear an approved helmet. Riding in this vehicle without wearing an approved helmet increases the risk of serious injury. For example, a helmet reduces your risk of injury from head strikes with the vehicle or other objects even if there is no crash.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets in Europe, Asia, and Oceania bear the ECE 22.05 (or newer) label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.
Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision.
POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as:
VESC 8
V-8
Z87.1
CE
Additional protective clothing and gear that may be appropriate for your riding conditions includes:
Always wear shoes when operating. Consider wearing sturdy over-the-ankle boots suitable for the terrain you will be riding in.
Full-finger gloves can protect against wind, sun, cold, and objects. Choose gloves that fit snugly and allow fingers to move freely and grip on the steering wheel or hand holds.
Consider long sleeves and long pants to help protect arms and legs.
Long-term exposure to wind and engine noise can cause permanent hearing loss. Properly worn hearing protective devices such as earplugs can help prevent hearing loss. Check local laws or the rules of the riding area you are in before wearing hearing protection to make sure its use is permitted.
Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason. Do not hold onto the ROPS frame or put any part of your body on the door.
Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle.
Be sure riders pay attention and plan ahead. If you think or feel the vehicle may tip or roll, reduce your risk of injury:
Keep a firm grip on the steering wheel or hand holds and brace yourself.
Do not put any part of your body outside of the vehicle for any reason.
This vehicle is not designed to carry unrestrained pets. An unrestrained pet can be thrown about and injure riders, even during normal operation. When transporting pets, use a pet crate suitable for off-road use that is secured to the vehicle.
Fuels such as gasoline can be extremely flammable. To reduce the risk of serious injury or death, never carry fuel or other flammable liquids on this vehicle. Rollovers, crashes, rough riding, or changes in elevation or temperature may lead to fuel spilling or vapor release from portable containers. Hot vehicle parts can cause fires, even after the engine has been turned off.
Never exceed vehicle weight capacities. Overloading the vehicle or carrying cargo improperly will cause changes in stability and handling, which could cause loss of control or an accident. See the Specifications chapter for weight capacities.
Secure cargo in the cargo box as far forward, centered and as low as possible. When cargo cannot be positioned and secured in this way, operate with extra caution. Unsecured cargo can strike and injure riders, affect vehicle handling, and result in loss of control.
The weight of riders and cargo changes vehicle braking, handling, and stability. To avoid loss of control, turn gradually, operate at slower speeds, and avoid rougher or steeper terrain.
Drive responsibly. This vehicle is not a toy and can be hazardous to operate. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death. To avoid loss of control and rollovers:
Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.
Slow down before entering turn.
Avoid hard acceleration when turning, even from a stop.
High speed off-road operation
Driving off-road
vehicles to test the limits of your skills or abilities can be very
dangerous to you, passengers, and bystanders. Basic skills for driving
a car, ATV, or other off-road vehicles do not equip drivers to safely
attempt high speed off-road operation. Develop your skill gradually
through training, practice, and experience with the various driving
modes of this vehicle and the terrain in which you are operating.
Always do a low speed reconnaissance run (prerun) to become aware
of anything you may encounter.
High speed off-road operation can lead to loss of control, crashes, or hard landings that can seriously injure occupants (even without rolling the vehicle or damaging it).
If you plan on using the vehicle for high speed, off-road competition, additional safety equipment may be necessary. Check the rules that apply to your competition.
Do not go over jumps — going airborne can lead to serious injury or death. Going airborne can cause loss of control, rollovers, or crashing into the ground and may damage the vehicle. Even without crashing, landings can be hard enough to cause any vehicle suspension to fully compress (e.g., bottom out). Serious injuries, including spinal injuries, can occur even if riders are properly harnessed, wearing helmets and the vehicle is not damaged and remains upright.
You may encounter slopes, "jumps", or other terrain features that could send the vehicle airborne, depending on your speed. These may be defectively designed, poorly maintained, or not suitable for this vehicle. Slow down, use extra care, and avoid going airborne. Never take this vehicle over jumps.
Watching someone else go over a jump or go airborne does not mean you can safely do so. Polaris cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.
Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Proceed slowly and with extra care on unfamiliar terrain. Avoid paved surfaces. Sudden changes in terrain such as holes, depressions, banks, softer or harder ground, or other irregularities may cause loss of control or rollover. Give yourself time to react to rocks, bumps, or holes that may be hard to see. Operating in deep snow or tall grass may make it harder to see obstacles.
If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle in a safe place. Get out to inspect the area thoroughly. Look from both your approach side and exit side. If you are reasonably confident you can continue safely, choose the path that will allow you to go straight over the obstacle to minimize the vehicle tipping sideways. Go only fast enough to maintain your momentum, but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room, or back up until you find a less difficult path.
Abrupt application of the accelerator pedal can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident, especially while on sloped terrain or while crossing obstacles such as rocks or logs.
MD MODELS ONLY
Avoid Operating on Public Roads
(Paved or Otherwise). This vehicle does not have highway safety
features that on-road vehicles may have (air bags, anti-lock brakes,
stability control, etc.). If another vehicle collides with you, the
likelihood of a serious injury or death may be greater. Also, you
may not be able to avoid a crash or rollover if you make sudden or
abrupt maneuvers such as swerving or emergency braking. While it may
be legal locally to drive on some public roads in specific parts of
the country, your vehicle was not designed or certified as an on-road
motor vehicle. Polaris does not support public road use except as
may be necessary to cross-roads designated for connecting off highway
vehicle trail segments. If you must drive on-road, drive slowly and
defensively. Your vehicle may lack the features needed to comply with
state or local laws that permit limited public road use. Modifications
you make to your vehicle to meet these requirements may void the vehicle
warranty. In addition, refer to tire manufacturer’s instructions
or limitations for on-road operation, including speed limits and premature
tire wear.
ZUGMASCHINE OR TRACTOR MODELS ONLY
This vehicle
is approved for on-road use.
Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain.
Driving up hills
Check the terrain before
ascending a hill and make sure it is not too slippery or loose. Engage
all-wheel drive for hills. Drive straight uphill, keeping speed and
throttle steady. Avoid steep hills which can cause the vehicle to
overturn.
Recovering from stalling on a hill
If the
vehicle loses forward speed, apply the brakes gradually and stop.
Do not attempt to turn the vehicle around. Instead, shift to reverse
and allow the vehicle to slowly roll straight downhill. Apply light
brake pressure to control speed.
Overtopping a hill
Slow down when you reach
the crest of a hill. Never blindly go over the crest of a hill or
a drop off at high speed. An obstacle, a sharp drop, or another vehicle
or person could be on the other side of the hill.
Driving down hills
Check the terrain before
descending a hill and make sure it is not too slippery or loose. Engage
all-wheel drive and proceed slowly, applying the brakes lightly. Never
descend a hill with the transmission in neutral or if the engine is
turned off.
Avoid side hilling (riding across slopes)
If unavoidable, proceed slowly and with extra caution. Avoid obstacles
and changes in terrain that could cause the vehicle to tip or slide.
If it feels like the vehicle begins to tip or slide, immediately turn
downhill.
Riding near wooded areas or brush
Use extra
caution when operating near trees, particularly when operating on
narrow trails. Tree branches or brush can be driven into the cab striking
or stabbing occupants.
Riding in snow
Always keep the brake and
accelerator pedals free of snow and ice. Apply the brakes frequently
to prevent ice or snow accumulation on the brake pads which can reduce
brake performance.
Riding on ice
Never operate the vehicle on
a frozen body of water unless you have verified that the ice can support
the weight of the vehicle. Severe injury or death can result if the
vehicle falls through the ice.
Riding in water / Falling into water
Operating
through deep or fast-flowing water can cause loss of traction, loss
of control, overturning, or being swept away in water. You can be
seriously injured or killed from entrapment and drowning. Never operate
the vehicle in fast-flowing water or in water that exceeds the floor
level of the vehicle. Avoid sharp drop-offs and large rocks. Choose
a path that provides an entrance and exit point with gradual inclines.
Wet brakes may have reduced stopping ability. After leaving water,
test the brakes. Apply them lightly several times while driving slowly.
The friction will help dry out the pads.
Riding on sand dunes
Use extra caution when
operating on or near dunes. Be alert for changes in terrain. Never
blindly go over the crest of a hill or a drop-off at high speed. An
obstacle, a sharp drop, or another vehicle or a person could be on
the other side of the hill.
Riding in low-visibility conditions
Use extra
caution and drive slowly in conditions of reduced visibility such
as fog, rain, and darkness.
Plan ahead to avoid the need for evasive maneuvers, such as swerving. Hitting an obstacle — including wildlife — you are not ready for can be dangerous. Choosing to swerve instead can be even more dangerous because it can lead to loss of control, rollover, or collisions.
When operating in areas with possibility of wildlife appearing in your path, plan ahead to avoid swerving for animals if doing so could result in collisions or rollovers. Go slowly or avoid driving during seasons or times of day when animals such as deer are more likely to cross your path without warning.
Avoid Collisions With Other Vehicles
When
following another vehicle or operating in the same area as others,
keep a safe distance to avoid collisions. Allow extra space when sight
distances are limited by dust, snow, curves, hills, or other conditions.
Plan ahead to avoid having to swerve or leave the trail to avoid a
collision.
On trails, be prepared to make space for other vehicles to pass. If you need to stop on a trail, move your vehicle to the edge of the path to allow others to pass safely.
Correct a skid by turning the steering wheel in the direction
of the skid.
Never apply the brakes during a skid.
If the vehicle begins to slide downhill or you feel it may tip, turn downhill immediately and stop. Maneuver slowly and carefully until you can drive straight downhill.
Do not continue driving if your vehicle may be damaged or if
you were in a crash or rollover.
Operating the
vehicle while damaged or after a crash or rollover can cause loss
of control, rollover, or accident, which can lead to serious injury
or death. If you cannot safely transport the vehicle on your own,
contact a recovery and towing service.
After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
Be prepared in case your vehicle becomes damaged or disabled, especially in remote areas. Consider in advance how to get help and stay safe until it arrives whenever you ride.
There is a recovery tow loop at the front and back of the vehicle
to attach a winch or strap.
Use these loops to
recover this vehicle if it is stuck, to pull it onto a tow truck,
trailer, or to use this vehicle to recover another vehicle. These
loops are for emergency recovery only and are not for towing vehicles
to another location.
Improper recovery may lead to loss of control or vehicle damage. Only attach straps to specified locations. Do not attach to any other point on the vehicle. Only recover a vehicle of equal or lesser size and weight. When recovering a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not move a disabled vehicle faster than 16 km/h.
Operating, Idling, Or Parking Near Combustible Materials
Engine, exhaust, and other vehicle components can
be very hot during and after use. Do not idle or park the vehicle
over anything that could contact the exhaust system and catch on fire,
such as tall grass, weeds, brush, leaves, debris, or other tall ground
cover. Do not let mud, grass, or other debris accumulate on the engine
or exhaust system. Inspect and remove as needed.
Vehicle rollaway can cause serious injury or death. Even when stationary, the vehicle may move whenever the gear selector is not in the PARK (P) position or when the brakes are not applied. Always shift to PARK (P) when turning off the engine or leaving the vehicle. Use extra care, when leaving the vehicle on an incline is unavoidable. If leaving the vehicle unattended on a hill, block the rear wheels on the downhill side and keep children, pets and others away from the gear selector.
Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.
After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again. Some things to inspect include:
Debris that could catch fire, such as mud/grass near the engine or exhaust system
Damage to the suspension, steering, or any other part of the vehicle
Tire condition, such as tread and sidewall damage
Shock absorber assembly condition
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. If you start a vehicle in one of these, drive it out and close the door as soon as possible. If you drive it into one of these, turn it off as soon as possible.
Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.
The above list of hazards and overturning risk is not exhaustive.
Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground. See the Transporting the Vehicle section for details.
If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than 10 mph (16 kph).
Always follow these precautions when towing:
Never load more than 150 lb (68.1 kg) tongue weight on the towing bracket.
When transporting heavy loads and/or when towing, always operate the vehicle in low gear.
Do not operate the vehicle faster than 10 mph (16 kph) when towing. See the Hauling Cargo section. Towing a trailer increases braking distance.
Do not tow more than the recommended weight for the vehicle. See the Specifications chapter for this vehicle’s maximum weight capacity.
Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location or you may lose control of the vehicle.
Never tow a trailer on a grade steeper than 15°.
Total Towed Load Weight (Level Ground) |
Total Towed Load Weight (15° grade) |
Total Hitch Vertical Weight |
Maximum Towing Speed |
---|---|---|---|
1,500 lb (681 kg) |
850 lb (386 kg) |
150 lb (68.1 kg) |
10 mph (16 kph) |
The tow loop 1 on the front of the vehicle is provided for recovery use ONLY. Tow a vehicle ONLY of equal or lesser size and weight.
When towing a disabled RZR vehicle, place the disabled vehicle's transmission in neutral. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.
The weight distribution of the cargo loaded onto the trailer is important and will have an impact on how the vehicle handles on the road. Ensure the weight of the cargo is distributed properly and the trailer is not rear, front, or side heavy.
Improperly trailering or attempting to tow this vehicle can result in serious injury or death. Improper transportation can also cause vehicle damage, which may involve parts flying off and creating road hazards for other motorists.
Face the vehicle forward.
When using a non-enclosed
trailer, face the vehicle forward or remove the roof and windshield.
Always use a spotter if you are uncomfortable loading the vehicle on your own. A wheel chock or marker can also be used as an indication of how close you will park the vehicle from the front of the trailer.
Ensure everything in the vehicle is secure.
Walk around the vehicle and make sure:
Doors are latched
Front hood and storage compartments are locked
Rear seat backs are latched
Cargo is secured or removed
Vehicle is in PARK (P)
Use designated tie down points.
This vehicle
is equipped with four tie down points for transport. Route straps
so that they cannot contact any part of the vehicle and become worn
or loose during transport. Do not use winch to secure vehicle to trailer.
Towing this vehicle is not recommended.
Transport
this vehicle on a trailer or flatbed with all four wheels off the
ground. If it is unavoidable to tow this vehicle when it is disabled,
place this vehicle’s transmission in NEUTRAL and tow the shortest
distance possible. Do not tow this vehicle faster than 10 mph (16
km/h).
Use suitable tie downs.
Securing devices,
such as tie down straps, are manufactured to support a maximum strength
or load limit that can be applied during normal service. This is known
as the Working Load Limit (WLL). Each tie-down strap must have a WLL
exceeding the minimum WLL.
Vehicle Type | Tie-Down Minimum WLL |
---|---|
All Vehicles | 3,300 lb (1497 kg) |
Follow these procedures when transporting the vehicle.
Place the transmission in PARK. Stop the engine.
Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle
Remove the key to prevent loss during transporting.
Secure the fuel cap and seats. Ensure that the seats are attached correctly and are not loose.
Cargo and other loose vehicle parts may fly off while transporting this vehicle. Secure or remove all cargo, and inspect the unit for loose parts prior to transport.
If transporting the vehicle in a non-enclosed trailer, then the vehicle must FACE FORWARD, or roof and windshield must be removed.
Failure to comply may allow airflow, vibration, or other factors to separate the roof or windshield from the vehicle and cause an accident, resulting in serious personal injury or death.
Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.
1 Front tie-down points (both sides of vehicle)
2 Rear tie-down points (both sides of vehicle)
NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.
Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo:
Never exceed the stated load capacity for this vehicle.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, accessories and loads in the rack or box. The combined weight of these items must not exceed the maximum weight capacity.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.
Always operate the vehicle with extreme care when hauling cargo. Slow down and drive in the lowest gear available.
Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box. A passenger must always be seated in a passenger seat with seat belt secured.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing a rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should never exceed 10 MPH (16 km/h) while cornering or while ascending or descending a hill.
Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo.
Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.
Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.
To extend belt life, use low gear in the following conditions:
when hauling or towing heavy cargo.
when consistently operating at speeds less than 35 MPH (56 km/h) in hard-pulling terrain, such as mud, rocks or sand/dune environments.
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
Use caution when traveling through tall grass, especially dry grass. Always inspect the underside of the vehicle and areas near the exhaust system after driving through tall grass, weeds, brush, and other tall ground cover. Promptly remove any grass or debris clinging to the vehicle.
Avoid operating this vehicle when lightning could occur or near powerlines. Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent and keep a safe distance from powerlines.
For more information about safety, contact an authorized POLARIS dealer or visit the POLARIS web site at www.polaris.com. |
This vehicle does not have a Falling Objects Protective Structure (FOPS). Do not use the vehicle in forestry application situations where the risk of falling objects may be present.
This vehicle is not equipped for protection against hazardous substances. It does not offer any protection against substances which are harmful to health. Always wear proper personal protective equipment if this vehicle is used for crop spraying or other applications requiring the use of hazardous substances.
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
1 General Alerts
2 Clutch Cover Alert
3 Intake Alert
4 Hitch Capacity Alert
5 Load / Tire Pressure Alert
Always read the owner’s manual.
Wear approved helmet, goggles, and protective clothing.
Avoid exhibition driving.
Avoid operating in a manner that could result in a rollover.
Always read the owner’s manual.
Always use the cab nets or doors.
Always wear seat belts.
Use a Polaris approved air filter.
The use of a non-Polaris approved air filter may cause engine damage.
Before installing filter ensure there is no dirt or debris in the
clean side of the intake tube. The air filter must be properly seated
and the hinges fully inserted when the lid is reinstalled. The intake
tube must also be fully seated on the air box and throttle body. Inspect
full perimeter if serviced. Clamps at air box and throttle body must
be torqued to 5.5 N⋅m (49 in-lbs) or severe engine damage may
occur. Please reference your owner’s manual for additional
information regarding the air filter service.
Label
Location: On the air box.
Read your owner’s manual. Keep body parts away from belt.
Never carry passengers in cargo box. Passengers can be thrown off.
This can cause serious injury or death. Read owner’s manual.
Never carry or transport fuel on this vehicle.
Label
Location: In the cargo box.
RZR | RZR XP 1000 |
---|---|
Maximum Cargo Box Load | 136 kg |
Tire Pressure (in kPA / bar) |
Front: 110 / 1,1 Rear: 110 / 1,1 |
Maximum Capacity | 336 kg |
WARNING
Always read the owner’s manual.
Never allow anyone under 16 years of age to operate this vehicle.
Never use alcohol or drugs before or while driving or riding.
This vehicle is approved for on-road operation.
Part number: 7185803
Read the owner’s manual.
Label Location: On the fuel tank filler cap.
WARNING
Hot pressurized fluid can cause serious burns. Do
not touch radiator cap when hot. Open slowly.
Part
Number: 7300767
CAUTION
Always read the owner’s manual.
TRAILER MAX WEIGHT: 3400 N ON LEVEL GROUND
HITCH MAX VERTICAL WEIGHT: 700 N
Part number:
7186700
Never carry passengers in cargo box. Passengers can be thrown off.
This can cause serious injury or death. Read owner’s manual.
Never carry or transport fuel on this vehicle.
Label
Location: In the cargo box.
RZR | RZR XP4 1000 |
---|---|
Maximum Cargo Box Load | 136 kg |
Tire Pressure (in kPA / bar) |
Front: 131 / 1,31 Rear: 137 / 1,37 |
Maximum Capacity | 408 kg |
Use only 91 RON (or higher) unleaded fuel. Do not use any fuel lower than 91 RON. Do not fuel containing more than 10% ethanol (including E85). Read owner’s manual.
Lubricate as recommended. Read owner’s manual.
Jacking positions are located beneath the vehicle’s center points. Read the owner’s manual.
Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
1 Cargo Box
2 Cab Door
3 ROPS Frame
4 Radiator
5 Fuel Tank Cap
6 Cargo Tie-Downs (4 corners)
7 Brake Pedal
8 Throttle Pedal
9 Gear Selector
10 Brake Lever (SSB Lever) applicable only for TR/ZUG
11 Hand Hold / Lug Wrench
1 Turn Signal Lever / Horn
2 Ignition Switch
3 AWD or Turf Switch
4 Hazard Switch
5 Instrument Cluster
6 12V Accessory Outlet
7 Radio (if equipped)
8 Battery Charge Port
The vehicle is equipped with two 12-volt accessory outlets. One is in the front portion of the center console, in front of the gear selector. The other is in the armrest storage bin. Use the outlets to power an auxiliary light or other optional accessories.
This vehicle is equipped with a vehicle battery charge port located on the dash. This allows the operator to charge the vehicle battery without needing to access the battery under the driver’s seat. See the Battery Maintenance and Charging section for details.
Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position.
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OFF |
Turn the key to the OFF position to stop the engine. Electrical circuits are OFF. |
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LIGHTS ON |
All lights are ON. Electrical circuits are ON. Electrical equipment can be used. |
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POSITION LIGHTS ON |
The headlights are OFF. Position lights are ON. Electrical equipment can be used. |
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START |
Turn the key to the START position to engage the electric starter. See the Starting the Engine section for details. |
The headlight high beam is controlled by the turn signal lever. To switch the headlights to high beam, push the lever forward. Pull the lever back to switch to low beam.
The horn switch is located on the turn signal lever 1. Press the tip of the turn signal lever inward to sound the horn.
Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution.
Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride.
Move the turn signal lever downward 1 to signal a left turn. The left turn signal lamps in the taillight and below the front headlight will flash. The turn signal indicator in the gauge will also flash.
Move the lever upward 2 to signal a right turn. The right signal lamps and indicator will flash.
Return the lever to the center position to end the signal.
Activate the horn switch by pressing on the end of the turn signal lever. See the Horn Switch section for details.
The AWD Switch has either two or three positions, depending on your model’s features:
1 All Wheel Drive (AWD)
2 Two Wheel Drive (2WD)
3 Turf Mode / Differential Unlocked (1WD)
Press the top of the rocker switch to spool line out from the winch. Press the bottom of the rocker switch to spool line in to the winch. Move the rocker switch to the center position to stop spooling. Use caution while operating the winch to avoid pinching fingers and hands. Please refer to the Winch User Guide included with your vehicle for more information about safe and proper operation of the winch.
Electronic power steering engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle.
The EPS warning indicator briefly illuminates when the key is turned to the ON position. See the Indicator Lamps section for details.
If the engine is off but the ignition switch remains in the ON position, the EPS will shut down after 5 minutes of engine inactivity. The EPS warning indicator will illuminate to indicate the EPS has shut down.
If the EPS warning indicator remains on after turning the ignition switch to OFF and then starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever 1 while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.
Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the vehicle.
This vehicle is equipped with cab doors. Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched when riding in this vehicle.
Always inspect doors and latches for wear and damage before each use of the vehicle.
Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer or qualified person.
1 Front tie-down points (both sides of vehicle)
2 Rear tie-down points (both sides of vehicle)
Gasoline and gasoline vapor is highly flammable
and explosive.
Refuel outdoors or in a well ventilated
area free of any source of flame or sparks, including pilot lights
from water heaters, furnaces, or clothes dryers. To avoid fires and
explosions, follow these precautions when refueling.
Do not smoke.
Wipe up any spilled fuel.
Gasoline is poisonous.
To avoid injury or death, avoid contact with gasoline and follow
these precautions:
Never attempt to siphon gasoline by mouth.
If gasoline is ingested, contacts eyes, or gasoline vapor is inhaled, immediately seek medical attention.
If gasoline contacts skin, wash with soap and water.
If gasoline contacts clothes, change out of them.
The fuel tank filler cap is located on the right side of the vehicle near the passenger seat.
The fuel symbol and the last fuel bar on the Instrument Cluster will blink when the fuel level reaches 1/8th tank. There will be approximately 2 gallons (8 L) of fuel remaining. Refuel as soon as possible. Do not allow the vehicle to run out of fuel.
To refuel:
Place the transmission into Park on a level surface.
Turn off the engine.
Make sure no one is inside the vehicle.
Fill with fuel, leaving the tank neck empty.
Securely close fuel cap.
Gasoline can expand while inside the tank. To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty.
When refueling, always use unleaded gasoline with a minimum pump number of 91 RON.
95 RON is recommended.
Do not use any fuel containing more than 10% ethanol (including E15, E85).
Fuel used should be purchased during the season of vehicle usage to provide the best engine performance (starting, run quality, fuel economy, and power) and durability.
Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment knob 1 is fully locked after making adjustments.
Release the lever lock 1 by rotating downward.
Pull or push the bar to desired position.
Turn adjustment knob 3 until finger tight.
Lock the passenger hand hold in place by rotating lever lock upward.
Push and pull on the hand hold to verify it is secure.
If the hand hold is not secure, rotate the lever lock 1 downward, then repeat steps 3–5.
Release the lever lock by rotating downward 1.
Remove the pin 2.
Pull the bar out.
Ensure the lever lock 1 is downward.
Push in the bar and adjust to desired position.
Put the pin through the lever lock2.
Lock the passenger hand hold in place by rotating lever lock 1 upward.
Turn adjustment knob 3 until finger tight.
Push and pull on the hand hold to verify it is secure.
If the hand hold is not secure, rotate the lever lock 2 downward, then repeat steps 3–5.
To remove the hood, do the following:
Unscrew the hood fasteners1 with a T40 Torx drive
bit.
Grasp the upper hood edge and pull upward to disengage the fasteners.
Pivot the hood forward and lift upward to disengage the lower hood hooks.
Lift the hood away from the vehicle.
On seats equipped with an adjustment lever 1 under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position. Release the lever. The seat will lock into the new position.
To remove the seat, do the following:
Pull up on the seat latch strap 1 located at the base of the seat.
Tilt the seat forward and move it rearward.
Lift the seat upward to remove it from the vehicle.
Align the base to reinstall the seat. Make sure the seat tabs at the front edge of the seat slide onto the seat retainer tubes.
Press down firmly at the rear of the seat to engage the rear latches.
This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 mph (24 kph) if the seat belt is not secured.
Follow the procedure below to properly secure your 3-point safety harness (if equipped):
Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.
Push the latch plate into the buckle until it clicks. Pull up on the strap to tighten.
Press the red release latch on the buckle to release the seat belt.
MD ONLY
This vehicle is equipped with an IMMI safety harness with built-in interlock. The safety harness requires proper adjustment for each rider and will need to be adjusted when riders change seats.
Improper use or adjustment of the harness can cause serious injury or death. For example, you can slide under the harness in an accident if the lap belt portion of the harness is not pressed against the pelvic bones. Always adjust the harness for each rider to make sure it fits them.
1 Shoulder Belt
2 Harness Pads
3 Tilt-locks
4 Chest Clip
5 Buckle Release Button
6 Harness Buckle
7 Thigh Belt
8 Lap Belt
Before each ride, perform the following inspection:
Inspect belt fabric on entire system for cuts, fraying, extreme or unusual wear. Most common areas of belt wear include the buckle/ tongue area, the shoulder guide area and any place where the belt makes contact with vehicle or seat.
Corrective Action: Replace entire belt system
Inspect buckle for proper operation by inserting tongue and listening for an audible click. Verify buckle is not damaged, cracked or broken.
Corrective Action: Replace entire belt system
Inspect electrical wires (optional component). Internal cable wires must not be exposed, frayed or broken.
Corrective Action: Replace entire belt system
Inspect tongue for proper operation by inserting into buckle. Tongue must insert smoothly and you must hear an audible click. Verify proper latching by tugging on belt. Tongue must not be worn, deformed or corroded.
Corrective Action: Replace entire belt system
Inspect shoulder web guide. Seat belt must move freely through shoulder web guide. Shoulder web guides must be free of obstructions and must not snag or wear webbing fabric.
Corrective Action: Adjust shoulder web guide hardware and/or remove obstruction.
Inspect retractor operation (if equipped). When pulled and released slowly, seat belt must spool out and retract without locking.
Corrective Action: Replace entire belt system
Inspect mounting hardware on all belt system attachment points. Hardware should be tight. Hardware must not be missing, rusted, corroded or damaged.
Corrective Action: Replace defective or missing hardware with authorized parts and or tighten hardware.
If a harness is used to restrain a rider during an accident, that entire harness system must be replaced. Inspect non-retractable harness pads containing controlled deceleration technology for evidence of a blown fuse (e.g., exposed threading).
Corrective Action: Replace entire belt system
To prepare the rider:
Do not wear heavy clothing that may interfere with proper fit of the harness. Make sure there are no rigid or breakable items (e.g., eye glasses, pens, jewelry, keys) under the harness.
Before entering the vehicle, your helmet should be off, but accessible from the seat.
Adjust the seat to the desired position.
Unbuckle the harness and loosen all manually adjustable belts:
Lap belts
Thigh belts (equipped on 6-pt harnesses)
Shoulder belts (not adjustable on retractable 6-pt harness)
How to use the red straps and tilt-lock feature to tighten
and loosen the belts:
When the tilt-lock is down 1, the belt resists being tightened or loosened. The red straps
are provided so that you can lift the tilt-lock to the up position 2 and unlock it so that you can pull the seat belt through.
To tighten or loosen a belt, grasp the red strap and pull up on the
red strap in one hand and pull the belt with the other. Adjust the
angle of the tilt-lock until the belt pulls more easily.
1 Down, locked position
2 Up, unlocked position
To adjust the harness:
Put your arms through the shoulder belts. The belts should lay flat and not be twisted. The shoulder belt should not rub against your neck or fall off your shoulder.
Buckle the harness and check the fit of the lap belt. It should be as short as possible and pressed against your pelvic bones so that you cannot lift yourself from the seat bottom at all. Unbuckle and tighten the lap belts as needed until the seat belt is properly adjusted – it is easier to adjust the belts while unbuckled. Finally, buckle the harness and listen for a click. Check fit and make sure buckle is secure.
Tighten shoulder belts. If your harness is equipped with non-retracting, adjustable shoulder belts, tighten the shoulder belts until they are snug across your chest when your back is against the seat. When tightening the shoulder belts, be sure to keep the harness buckle centered and below your belly button. The lap belt must remain pressed against your pelvic bones.
Tighten thigh belts. If your harness is equipped with thigh belts, adjust them for comfort and be sure to keep the harness buckle centered and below your belly button. The lap belt must remain pressed against your pelvic bones.
Attach the chest clip between the shoulder belts.
Put on your helmet.
To take off the harness:
Unlatch the chest clip.
Push the red button to release the buckle.
Remove your arms from the shoulder belt.
After exiting the vehicle, buckle the harness to prevent damage which can occur if it is slammed in the door or hangs out of the vehicle.
Inspect all seat belts for proper operation before each use of the vehicle.
Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.
Push the red release latch in the middle of the buckle to make sure it releases freely.
Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer or qualified person.
To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the latch 1 and retractor 2 housings regularly.
To change gears, stop the vehicle, and with the engine idling, move the lever 1 to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.
P: Park
R: Reverse
N: Neutral
L: Low Gear
H: High Gear
Always shift into low gear for any of the following conditions:
Operating in rough terrain or over obstacles
Loading the vehicle onto a trailer
When hauling or towing heavy cargo
When consistently operating at speeds less than 35 MPH (56 km/h) in hard-pulling terrain, such as mud, rocks, or sand/dune environments.
Operating on hills.
Depress the brake pedal 1 to slow or stop the vehicle. Apply the brakes while starting the engine.
Push the throttle pedal 2 down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
Pull the brake lever 3 to slow or stop the vehicles. By activating SSB, only rear wheels will be braking. Applicable only for TR/ZUG.
The rear access panel is located behind the seats on the frame of the vehicle. Remove the seats and turn the 1/4 studs 1 to remove the access panel to reach the air filter, oil filter, and other serviceable engine components.
The cargo box is located in the back of the vehicle. To access the engine oil fill cap and spark plugs, remove the cargo box and unscrew the four retainer bolts using the T40 wrench provided in the tool kit. See the Cargo Box Removal section for details.
The All Wheel Drive system is controlled by the AWD switch. The switch has two positions, AWD (4x4) and 2WD (2x4). The switch on models equipped with a lockable differential has a third position for unlocking the differential. When unlocked, only one rear wheel is a drive wheel. When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When the switch is on AWD, the vehicle is in all wheel drive and the 4X4 indicator in the instrument cluster will be on.
1 All Wheel Drive (AWD) 2 Two Wheel Drive (2WD) 3 Turf Mode / Differential Unlocked (1WD) (if equipped) |
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When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.
There is no limit to the length of time the vehicle may remain in AWD.
The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.
Engage the AWD switch before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.
Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.
Stop the vehicle.
Operate in reverse for at least 10 ft (3 m).
Stop completely.
Shift into low gear and drive forward.
If the front gearcase remains locked after following these instructions, see your dealer for service.
Locking the differential in slippery or low traction conditions helps improve traction. Move the rocker switch to the center position (2WD) to lock the differential and operate in rear wheel drive.
Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently. This mode of operation is well suited to turf driving or whenever aggressive traction is not required.
The hitch certification label is located on the hitch bar.
Use the rear hitch for towing a trailer. The values given below pertain to factory-installed hitches and are provided for informational purposes only.
For vehicle-specific trailering values, see the Specifications chapter.
The vehicle-specific values take precedent if they are lower than the component values shown below.
Rear Hitch Component Specifications | |
---|---|
Maximum Vertical Load (S) |
85 kg |
Maximum Towable Mass |
2000 kg |
Maximum Dynamic Force (D) |
10,2 kN |
Approval # |
E20 55R-01 4430 |
To remove the hitch (if equipped), remove the cotter pin 1 and hitch pin 2. Remove the hitch, then reinstall the hitch pin 2 and secure the cotter pin 1.
To install the hitch, remove the cotter pin 1 from the hitch pin and remove the hitch pin 2.
Install the hitch to the receiver.
Reinstall the hitch pin (from the left side of the hitch) through the bore of both the receiver and the hitch.
Reinstall the cotter pin. Make sure the hitch assembly is secure at that the cotter pin is properly engaged over the hitch pin.
The 7-way trailer connector (if equipped) 1 installed on your vehicle meets the requirements of European standard ISO 1724.
This connector uses all 7 pins on newer model trailers. An older model trailer may not be compatible with this connector.
Improper electrical wiring changes can result in damage to both vehicle and trailer components. When in doubt about your trailer connection, please contact a qualified tow-bar specialist for assistance.
1 Speedometer
2 Indicator Lamps
3 Rider Information Center
4 Tachometer
5 Toggle Buttons
6 Mode Button
The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).
The tachometer displays engine speed in revolutions per minute (RPM).
Press and hold the MODE button 4 to enter or exit the settings menu. Press and release the MODE button to cycle through Area 1 modes and to select an item.
Press and release either toggle button 5 to cycle through the options menu or Area 2 modes. Press and hold either toggle button to reset an item. See Gauge Settings Menu.
After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
Be prepared in case your vehicle becomes damaged or disabled, especially in remote areas. Consider how to get help and prepare for weather conditions whenever you ride.
Lamp | Indicates | Condition |
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Vehicle Speed | When standard mode is selected, speed displays in miles per hour. |
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When metric mode is selected, speed displays in kilometers per hour. | |
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Turn Signal / Hazard Signals | The turn signals are located at the top center of the instrument cluster. Arrows flash when either a turn signal or the hazard signal is activated. If a lamp fails, or if there is a short circuit in the signal system, the lamp flashes at more than twice the normal rate. |
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Low Battery Voltage | This lamp illuminates when battery voltage is low (or when voltage is above the normal range). Turn non-essential accessories off to conserve power. Make sure the charging system is operating properly. |
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Over Temperature | This lamp illuminates to indicate an overheated engine. If the indicator flashes, the overheating condition remains, and the system will automatically reduce engine power. |
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EPS Warning (if equipped) | This indicator illuminates briefly when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort. |
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Chassis Warning | If a fault condition is detected, the light will remain on as long as the condition exists. Retrieve the error codes for diagnosis. This lamp is also known as an Amber Warning Lamp (AWL). |
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Check Engine | If this lamp illuminates while the engine is running, promptly contact an authorized dealer or another qualified person who can assist with diagnosis. If abnormal engine operation is detected the light will remain on as long as the fault condition exists. Retrieve the error codes for diagnosis. See the Error Codes section for details. This lamp is also known as a malfunction indicator lamp (MIL). |
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Seat Belt | The seat belt lamp illuminates whenever the vehicle is in ignition state and the driver’s seat belt is not fastened. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured. |
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High Beam | This lamp illuminates when the headlamp switch is set to high beam. |
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Low Fuel | This lamp illuminates when approximately one gallon (3.8 liters) of fuel remains in the fuel tank. |
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Trailer Indicator | The Turn Trailer Indicator is illuminating when the trailer turn signals are active. |
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Brake Failure | This lamp illuminates when the brake system
(if Brake Failure Alarm is equipped) detects low fluid level in main
brake hydraulic system. Verify brake fluid in main reservoir at the
front of the vehicle. Low brake fluid leads to a possibility of braking
failure. The vehicle may have brake failure when the Brake Failure lamp is on and
Once brake fluid has been added, turn the vehicle on and off to clear the Brake Failure lamp. |
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PASS (PIN Activated Security System, if equipped) | The security indicator lamp illuminates when the security system is enabled. |
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Cruise Control Engaged (if equipped) | Before using the cruise control, read the safety and operation procedures. |
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Performance Limited (if equipped) | Not applicable. |
1 | AWD Indicator | This indicator shows whether 2X4 or AWD is active. |
2 | Fuel Gauge | The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. The outline of the fuel display will flash. Refuel immediately. |
3 | Service Indicator | A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See Programmable Service Interval for resetting instructions. |
4 | Gear Indicator | This indicator displays gear shifter position. H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) |
5 | Speed Limitation (if equipped) | This vehicle may be equipped with a maximum speed limitation function. This would be displayed on the screen as “LIM” followed by the speed. “LIM 30” for example. |
The rider information center is located in the instrument cluster. All segments will light up for one second at start-up.
If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your POLARIS dealer, or other qualified person, can provide proper diagnosis.
The information center is set to display standard units of measurement and a 12-hour clock at the factory. To change to metric and/or a 24-hour clock hold the mode button and cycle to the clock menu. Use the directional arrows to change the clock settings.
The rider information center contains three areas that display mode information.
1 Area 1 Modes | Description |
Engine Temperature | Temperature of engine coolant |
Vehicle Speed | Speed of vehicle |
Tachometer | Engine speed (RPM) |
2 Area 2 Modes | Description |
Odometer | The odometer records and displays the distance traveled by the vehicle. |
Trip Meters (T1/T2) | A trip meter records the distance traveled by the vehicle if reset before each trip. To reset, see Trip Meter. |
Engine Hours | Total hours of engine operation since manufacture |
Service Hours | A flashing wrench symbol indicates that the preset service interval has been reached. To reset, see Programmable Service Interval. |
Trip Time | Time length of vehicle operation since mode was last reset |
3 Area 3 Modes | Description |
Clock | The clock displays time in a 12-hour or 24-hour format. To reset, see Clock. |
Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details.
Press and hold the MODE button to enter the settings menu.
The OPTIONS screen will display for a few seconds.
Press and release either toggle button to cycle to the desired option.
Press MODE to select the option.
Press either toggle button to cycle to the desired setting.
Press MODE to save and exit to the settings menu.
Press and hold the MODE button to exit the settings menu.
The information center backlight can be set to either blue or red.
Press and hold the MODE button to enter the settings menu.
Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
Press “UP” button to increase brightness. Press “DOWN” button to decrease brightness.
Press MODE to select and exit to the settings menu.
The clock must be reset any time the battery has been disconnected or discharged.
Press and hold the MODE button to enter the settings menu.
Press either toggle button to cycle to the “CLOCK” option. Press MODE to select.
Press either toggle button to cycle to the desired setting (12H or 24H). Press MODE to select.
Press either toggle button to change each segment of the clock. Press MODE to accept a change and advance to the next segment.
Press and hold the MODE button to enter the settings menu.
Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select.
Press either toggle button to cycle to the desired setting.
Press MODE to save and exit to the settings menu.
Use a trip meter to track the distance traveled during a specific trip or period of time. Reset the meter to zero before traveling.
Press either toggle button to cycle to the desired trip meter option (T1 or T2).
Press and hold either toggle button until the meter resets to zero.
Use a trip time meter to track the travel time during a specific trip. Reset the meter to zero before traveling.
Press either toggle button to cycle to the trip time option (TT).
Press and hold either toggle button until the meter resets to zero.
The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
When this feature is enabled, it provides a convenient reminder to perform routine maintenance. Refer to the Polaris Maintenance Schedule for recommended service intervals.
Use the following procedure to reset or change the service interval.
Press and hold the MODE button to enter the settings menu.
Press either toggle button to cycle to the “Service Hours” option. Press MODE to select.
Press MODE to reset the existing value and exit, or press either toggle button to change the value. Press MODE to save and exit to the settings menu.
For vehicles with a display, see the Ride Command section for details.
The optional PIN Activated Security System (P.A.S.S.) is designed to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered.
To enable/disable P.A.S.S., follow the procedures below.
After activating P.A.S.S. for the first time you must power down the vehicle and allow the electronic control module (ECM) to fully shutdown before restarting. This may take up to three minutes.
Once a new passcode has been enabled, it cannot be changed unless you first disable the system. Then you can re-follow the steps outlined in the ENABLE P.A.S.S. section to enter a new passcode.
Press and hold the MODE button to enter the “OPTIONS” menu.
Use the UP/DOWN toggle buttons to cycle through options until “REQUIRE PIN TO START” appears. Press the MODE button to select.
If required, “ENTER NEW PIN” will appear. Use the UP/DOWN toggle buttons to cycle to your desired first digit. Press the MODE button to select the digit.
Continue until all four digits of your desired passcode have been selected. Once finished, “NEW PIN SET” will flash momentarily and then revert back to the “REQUIRE PIN TO START” screen.
Record your passcode for future reference.
To enable your new passcode, use the UP/DOWN toggle buttons to change the flashing “OFF” at bottom of screen to “ON”. If this step is skipped, P.A.S.S. will not be enabled.
Press the MODE button to re-enter the “OPTIONS” menu. The vehicle will now require passcode entry before next startup.
You can exit the “OPTIONS” menu three different ways.
Toggle to “EXIT” and press the MODE button.
Hold the MODE button for a few seconds.
Do nothing, allowing the system to automatically revert back to the main screen.
Press and hold the MODE button to enter the “OPTIONS” menu.
Use the UP/DOWN toggle buttons to cycle through options until “REQUIRE PIN TO START” appears. Press the MODE button to select.
Enter current passcode.
Use the UP/DOWN toggle buttons to change the flashing “ON” at bottom of screen to “OFF”.
Press the MODE button to re-enter the “OPTIONS” menu. P.A.S.S. is now disabled.
You can exit the “OPTIONS” menu three different ways.
Toggle to “EXIT” and press the MODE button.
Hold the MODE button for a few seconds.
Do nothing, allowing the system to automatically revert back to the main screen.
The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active error codes from the display.
Press and hold the MODE button to enter the settings menu.
Press either toggle button to cycle to the “DIAGCODE” option. Press MODE to select.
More than one diagnostic code may be present. Press the toggle UP button to see if more codes are present. Press MODE to select a code.
Record the three (3) numbers displayed.
Press MODE to exit to the settings menu.
Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling fuel.
Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
Avoid aggressive use of the brakes.
Vary throttle positions. Do not operate at sustained idle.
Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.
Carry only light loads.
During the break-in period, change both the oil and the filter at 25 hours, one month, or 500 miles, whichever comes first.
Refer to the Maintenance section for transmission and gearcase service intervals.
It is recommended that a burnishing procedure be performed on new vehicles or after installation of new brake pads or rotors. This helps to conform the pads to the rotor surface and achieve optimum braking performance.
Test drive the machine and gradually accelerate to more than 20 mph (32 kph). Apply light to moderate pressure to the brake pedal to slow the vehicle to roughly 5 mph (8 kph). Repeat this process 10–30 times, allowing 30 seconds between brake applications for the system to cool down.
Do not stop aggressively and do not slow
to a complete stop during the burnishing process.
After brake burnishing is complete, drive the vehicle to
cool the brake pads and rotors.
The burnishing process may cause there to be brake dust on the wheels and calipers. This is normal. When the system has cooled, use a rag and soapy water (no harsh chemicals) to clean off the dust.
A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment.
Drive at slower speeds for the first 50 miles (80 km) of operation. Carry only light loads. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.
Drive in low gear for the first 5 miles (8 km) of operation. Avoid prolonged low speed operation at high throttle. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.
To extend belt life, use low gear in the following conditions:
When hauling or towing heavy cargo
When consistently operating at speeds less than 35 MPH (56 km/h) in hard-pulling terrain, such as mud, rocks or sand/dune environments.
When ascending steep terrain
When driving up trailer ramps
Position the vehicle on a level surface outdoors or in a well- ventilated area.
Sit in the driver's seat and fasten the seat belt. Always make sure all cab doors are closed and latched when riding in this vehicle.
Place the transmission in PARK.
Apply the brakes. Do not press the throttle pedal while starting the engine.
Turn the ignition key past the ON/RUN position and release immediately to START. The engine will turn over for a maximum five seconds until the vehicle has started.
If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.
After starting the engine, wait 10 seconds before applying throttle.
Release the throttle pedal completely.
Press on the brake pedal/lever evenly and firmly.
Practice starting and stopping (using the brakes) until you're familiar with the controls.
Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.
Follow these precautions when operating in reverse:
Always check for obstacles or people behind the vehicle.
Apply the throttle lightly. Never open the throttle suddenly.
Back slowly.
Apply the brakes lightly for stopping.
Avoid making sharp turns.
To park the vehicle:
Stop the vehicle on a level surface.
Place the transmission in PARK (P). This vehicle can roll whenever the transmission is not in the PARK (P) position.
Stop the engine.
Remove the ignition key to prevent unauthorized use.
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements.
This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.
Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.
The emissions label is located on the left front frame of the vehicle.
This vehicle complies with the EMC requirements of EU regulation No. 2015/208 Annex XV.
Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.
The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 16990:2020.
The operating conditions of the machinery during testing:
The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
The uncertainty of vibration exposure measurement is dependent on many factors, including:
Instrument and calibration uncertainty
Variations in the machine such as wear of components
Variation of machine operators such as experience or physique
Ability of the worker to reproduce typical work during measurements
Environmental factors such as ambient noise or temperature
Some service procedures require that the vehicle be elevated. Before proceeding, remember to:
Always position the vehicle on a firm, level surface before elevating.
Only use an appropriate sized lift or jack.
Refrain from positioning a jack or jack stand under any components other than the vehicle frame.
Refrain from allowing the vehicle to remain elevated on a floor jack for an extended period of time.
Place the floor jack directly beneath the center of the vehicle (either front or rear).
This vehicle is not equipped with dedicated jacking points. Make sure that the floor jack only makes contact with the vehicle frame only while lifting.
After vehicle is elevated to desired height, place jack stands under the vehicle frame on both sides of the floor jack, then lower the vehicle until the jack stands come into contact with the vehicle frame.
Never try to climb onto or exit the vehicle while it is moving.
Do not exit the vehicle by jumping off.
Always face the vehicle when boarding or exiting.
Do not grab controls as hand supports. This may cause inadvertent machine movements.
Always keep vehicle steps and flooring clean to prevent slippery conditions.
Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by federal law.
Owners are responsible for performing the scheduled maintenance identified in this owner’s manual.
Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.
Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.
Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations.
Vehicles subjected to heavy or severe use patterns must be inspected and serviced more frequently.
Frequent immersion in mud, water or sand
Racing or race-style high RPM use
Prolonged low speed, heavy load operation
Extended idle
Frequent short trip operation in cold weather (engine frequently does not operate long enough to reach full operating temperature)
Prolonged high speed operation, such as road travel
Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.
The intervals shown are based on vehicles operated under normal conditions.
Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first following the Initial Break-In Service.
Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.
Initial Break-In
Service First 25 Hours / 500 Miles (800 km) / 1 Month |
|
---|---|
Engine Oil and Filter | Change the engine oil and filter. |
Engine Air Filter | Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean as necessary. |
Brake System | Initial inspection; replace as necessary. |
General Lubrication | Inspect, lubricate, and adjust as necessary. |
Tires | Initial inspection; replace as necessary. |
Battery | Test battery condition and charge level. Check terminals; terminals should be tight and free of corrosion. Clean and test as necessary. |
Front Gearcase Fluid | Change fluid. |
Transmission Fluid | Initial fluid level inspection; adjust fluid level as necessary. |
Drive Belt | Inspect, clean, and replace as necessary. |
Clutches | Inspect weights, bushings, rollers, wearable parts; clean; replace worn parts as needed. |
Spark Arrestor | Inspect; clean as needed. |
Shift Cable/Linkage | Inspect; adjust as needed. |
The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours. | |
* It is recommended to have an authorized Polaris dealer perform these services. |
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.
Every 25 Hours / 500 Miles (800 km) or 6 months following Initial Break-In Service | |
---|---|
Engine Air Filter | Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean as necessary. |
Battery | Test battery condition and charge level. Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary. |
Brake System | Inspect brake pad wear. Inspect hoses for damage. Replace as necessary. |
General Lubrication | Inspect, lubricate, and adjust as necessary. |
Tires | Inspect; Adjust pressure level as needed; Inspect wear and replace as needed. |
* It is recommended to have an authorized Polaris dealer perform these services. |
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.
Every 50 Hours / 1000 Miles (1600 km) or 12 months following Initial Break-In Service | |
---|---|
Engine Oil and Filter | Change the engine oil and filter. |
Engine Air Filter | Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean as necessary. |
Spark Arrestor | Inspect; clean as needed. |
Battery | Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary. |
Brake System | Inspect brake pad wear. Inspect hoses for damage. Replace as needed. |
General Lubrication | Inspect, lubricate, and adjust as necessary. |
Radiator | Inspect; Clean external surfaces. |
Tires | Inspect; Adjust pressure level as needed; Inspect wear and replace as needed. |
Spark Plug | Inspect; replace as needed. |
Wiring and Connectors | Inspect for wear, routing, and retention. Clean as necessary. |
Front Gearcase Fluid | Change fluid. |
Transmission Fluid | Change fluid. |
Drive Belt | Inspect, clean, and replace as necessary. |
Clutches | Inspect weights, bushings, rollers, wearable parts; clean; replace worn parts as needed. |
Suspension Components / Alignment* | Inspect front and rear suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage. |
Cooling System | Fluid level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system yearly. |
Wheel Bearings | Inspect; replace as needed. |
Fuel System* | Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap. |
Throttle Body / Intake Ducts | Inspect ducts for proper sealing / air leaks. |
Shift Cable / Linkage | Inspect; adjust as needed. |
Steering System and Components | Inspect; Replace or rebuild if necessary. |
* It is recommended to have an authorized Polaris dealer perform these services. |
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.
Additional Maintenance Intervals | ||
---|---|---|
Every 1000 miles (1600KM) / 12 months / 50 hours |
Spark Arrestors | Inspect; clean as needed. |
Every 2000 miles (3200KM) / 24 months |
Brake Fluid | Replace fluid; bleed system. |
Every 2500 miles (4000km) |
Shock Absorbers* | Replace or rebuild (replace seals and fluid, if applicable). |
Every 5000 miles (8000KM) / 60 months |
Coolant | Change fluid. |
Every 10,000 miles (16,100KM) / 500 hours |
Valve Clearance* | Inspect; adjust as needed. |
* It is recommended to have an authorized Polaris dealer perform these services. |
Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
Item | Lube | Method |
---|---|---|
Engine Oil |
PS-4 5W-50 4-Cycle Oil and PS-4 Extreme 0W–50 4-Cycle Oil |
|
Brake Fluid |
DOT 4 Brake Fluid |
Maintain level between fill lines. See Brake Fluid. |
Transmission Oil (Main Gearcase) |
AGL Gearcase Lubricant & Transmission Fluid |
|
Front Gearcase Fluid (Demand Drive) |
Premium Demand Drive Fluid |
|
Prop Shaft |
U-Joint Grease |
Grease the center fitting. |
Stabilizer Bar Bushings |
All Season Grease or grease conforming to NLGI No. 2 |
Grease each bushing via the front wheel wells (both sides). |
Rear Stabilizer |
All Season Grease or grease conforming to NLGI No. 2 |
Grease zerk behind bracket. |
1 Center Prop Shaft Grease Point (access from beneath the skid plate. Rotate rear tires until the grease zerk is visible)
2 Front Sway Bar Bushings (both sides)
Ambient Temperature Range |
Recommended Oil |
-35 f to +100 f (-37 c) to (+38 c) |
PS-4 5W-50 4-Cycle Oil |
-45 f to 130 f (-43 c) to (+54 c) |
PS-4 Extreme 0W-50 4-Cycle Oil |
Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.
Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart. Always use the recommended engine oil.
Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull.
Access the engine dipstick 1 through the rear right wheel well. Access the oil fill cap by removing the cargo box. See the Cargo Box Removal section for details.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
From the rear right wheel well, remove the engine dipstick and wipe it dry with a clean cloth.
Reinstall the dipstick fully and remove it again to inspect the dipstick oil level.
Remove the oil fill cap 2.
Add oil as needed to bring the oil level to the upper mark on the dipstick. Do NOT overfill.
Reinstall the oil fill cap.
Reinstall the dipstick.
Always change the oil and filter at the intervals outlined in the Periodic Maintenance Interval Chart.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Allow engine to cool down before draining the oil.
Remove the cargo box to access the vehicle’s engine. See the Cargo Box Removal section for details.
Clean the area around the oil fill cap and remove.
Place a drain pan under the engine crankcase.
Clean the area around the drain plug 1. Using a 6mm Allen socket, remove the drain plug and allow the oil to drain completely.
Remove both seats (two-seat vehicles) or the rear passenger seats (four-seat vehicles).
Remove the rear access panel. See the Rear Access Panel section for details.
Clean the area around the oil filter 2 and place shop rags under the filter to catch any spilled oil during removal.
Using your hand, or an Oil Filter Wrench, turn the oil filter counter-clockwise to remove.
Lubricate the O-ring on the new oil filter with a film of fresh engine oil. Make sure the O-ring is in good condition.
Using a clean, dry cloth, clean the filter sealing surface on the engine crankcase. Make sure the old filter O-ring is completely removed.
Install the new oil filter.
Oil Filter:
Rotate clockwise by hand until filter gasket contacts sealing surface, then turn an additional 3/4 turn.Clean up any spilled oil and make sure that you remove all shop rags.
Reinstall the rear access panel.
Reinstall the seats.
Clean any dirt or debris from the drain plug. Make sure the sealing surfaces are free of any burrs, nicks, or scratches.
Remove the old sealing washer and install a new one on the drain plug.
Reinstall the drain plug and torque to specification.
Engine Oil Drain Plug:
12 ft-lbs (16 N·m)
Clean any residual oil off of the vehicle.
Add the proper amount of the recommended oil through the oil fill cap 3. Do NOT overfill.
Reinstall the oil fill cap and wipe up any residual oil.
Start the engine and allow the engine to idle for 2 to 3 minutes.
Stop the engine and allow the oil to drain back into the engine crankcase for 3 minutes.
While you wait, inspect the vehicle for any leaks.
From the rear right wheel well, remove the engine dipstick 4 and wipe it dry with a clean cloth.
Reinstall the dipstick fully and remove it again to inspect the dipstick oil level.
Add oil as needed to bring the oil level to the upper mark on the dipstick.
Reinstall the dipstick and wipe up any residual oil.
Dispose of the used oil and oil filter properly.
Reinstall the cargo box. Torque fasteners to specification.
Cargo Box Fasteners:
88 in-lbs (10 N·m)
Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications.
The fill plug 1 is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Clean the area around the fill plug.
Using an 8mm Allen socket, remove the fill plug.
Check the fluid level.
If necessary, fill the gearcase through the fill plug hole until fluid reaches the bottom threads and begins to spill out.
Reinstall the fill plug and torque to specification.
Transmission Fill Plug:
10-14 ft-lbs (14-19 N·m)
The drain plug 1 is located on the bottom of the gearcase. Access the drain plug through the drain hole in the skid plate.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Place a drain pan under the transmission.
Clean the area around the fill plug.
Using an 8mm Allen socket, remove the fill plug.
Clean the area around the drain plug.
Using an 8mm Allen socket, remove the drain plug and allow the fluid to drain completely.
Clean any dirt or debris from the fill and drain plugs. Inspect both plugs and make sure the sealing surfaces are free of any burrs, nicks, or scratches. Replace if necessary.
Inspect the O-rings on both plugs. Replace if necessary.
Reinstall the drain plug and torque to specification.
Transmission Drain Plug:
10-14 ft-lbs (14-19 N·m)
Fill the gearcase through the fill plug hole until fluid reaches the bottom threads and begins to spill out.
Reinstall the fill plug and torque to specification.
Transmission Fill Plug:
10-14 ft-lbs (14-19 N·m)
Clean any residual fluid off of the vehicle and inspect for leaks.
Dispose of the used fluid properly.
Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
The drain plug 1 is located on the bottom of the gearcase.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Place a drain pan under the drain plug.
Through the front-right wheel well, clean the area around the fill plug.
Remove the fill plug.
Clean the area around the drain plug.
Remove the drain plug. Allow the fluid to drain completely.
Before reinstalling, clean any dirt or debris from the fill and drain plugs. Inspect the O-rings on both plugs and replace if necessary.
Reinstall the drain plug and torque to specification.
Front Gearcase Drain Plug:
8-10 ft-lbs (11-14 N·m)
Fill the gearcase through the fill plug hole until fluid reaches the bottom threads and begins to spill out.
Reinstall the fill plug and torque to specification.
Front Gearcase Fill Plug:
8-10 ft-lbs (11-14 N·m)
Clean any residual fluid off the vehicle and inspect for leaks.
Dispose of the used fluid properly.
Use of other fluids may result in improper operation of components. See the POLARIS Products section for part numbers.
Gearcase | Lubricant | Capacity | Fill Plug Torque | Drain Plug Torque |
---|---|---|---|---|
Transmission (Main Gearcase) |
AGL Gearcase Lubricant & Transmission Fluid |
Differential Transmission: 1550 ml Spool Transmission: 1650 ml |
14-19 Nm |
14-19 Nm |
Demand Drive Unit (Front Gearcase) |
Premium Demand Drive Fluid |
300–350 ml |
11-14 Nm |
11-14 Nm |
Electrode Gap | Spark Plug Torque |
0.7-0.8 mm |
9 ft. lbs. (12 Nm) |
Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Remove the cargo box to access the vehicle’s engine. See the Cargo Box Removal section for details.
Remove the two fasteners holding the plug shield 1 in place.
Remove the two plug covers 2.
Clean out plug wells with compressed air to prevent any loose dirt or debris from falling into the cylinders.
Rinse plug wells with water and dry with compressed air.
Spark plug wells have drain holes built into the cylinder head to allow water to drain out.
Loosen the spark plugs 3 using a 5/8” spark plug socket with an extension and remove from the vehicle.
Inspect the electrodes for wear and carbon buildup. The spark plug should have a sharp outer edge with no rounding or erosion.
Clean with electrical contact cleaner or a glass bead spark plug cleaner only.
A wire brush or coated abrasive should not be used.
Measure gap with a wire gauge. Adjust gap if necessary by carefully bending the side electrode.
If necessary, replace the spark plug with proper type.
Severe engine damage could occur if the incorrect spark plug is used.
Recommended Spark Plug:
NGK® MR7FApply a small amount of dielectric grease to the coil end where it connects to the spark plug.
Install the spark plugs into the engine and torque to specification.
Spark Plug:
9 ft-lbs (12 N·m)
Verify that the connections are properly secured ensuring they are clicked into place.
Reinstall the two plug covers.
Reinstall the plug shield. Torque fasteners to specification.
Plug Shield Fasteners:
7 ft-lbs (10 N·m)
Reinstall the cargo box. Torque fasteners to specification.
Cargo Box Fasteners:
88 in-lbs (10 N·m)
Start the engine to ensure proper operation.
The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.
The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. Fouling may be caused by excessive oil or by frequent short trips, especially in cold weather.
If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.
The fuse / relay center 1 is located behind the driver’s seat. It can be accessed by removing the seats and the rear engine access panel. See the Engine Access Panel and Seat Removal sections for details.
Label |
Value |
Function |
---|---|---|
FAN |
20A Circuit Breaker |
Engine Coolant Fan |
FUEL |
10A Fuse |
Fuel Pump |
TERM |
10A Fuse |
Under Hood Terminal Block RZR XP 4 vehicles: Rear 12V Receptacle |
INSTR ACCY |
5A Fuse |
Interior LED, Gauge, Headlights (LED), Taillights (LED), License Plate Light RideCommand vehicles: Display |
PWR PT1 |
10A Fuse |
Dash 12V Receptacle |
EPS |
40A Fuse |
Power Steering |
INSTR UNSW |
7.5A Fuse |
Diagnostic Connector |
CHASSIS |
7.5A Fuse |
AWD Switch, Oxygen Sensor Heater, EPS Wake-Up, VSS, Seat Belt, AWD Coil, Winch EVAP vehicles: Waste Gate |
Label |
Value |
Function |
---|---|---|
EFI |
10A Fuse |
Accessory Relay Coil, ECM Wake-Up, Pump Relay Coil, Chassis Relay Coil, Start Relay Coil, EFI Relay Coil, Mag/PTO Inject, Lights Relay Coil, Fan Relay Coil, Ignition Relay Coil, Starter Solenoid Coil, Brake Relay Coil |
ACCY |
15A Fuse |
Parent block to TERM and INSTR ACCY fuses |
COIL |
7.5A Fuse |
Ignition Coil Pack |
CHARGE |
10A Fuse |
Battery Charge Port |
SEATS |
7.5A Fuse |
Heated / Vented Seats (if equipped) |
TURF RELAY |
4.5A Fuse |
Engage / Disengage Turf Coil |
FLASHER |
7.5A Fuse |
Flasher module, Turnlights (front / rear / trailer), Hazard Lights |
HEADLIGHT |
10A Fuse |
Headlights (High / Low Beam), High Beam Indicator (Gauge) |
TRAILER |
7.5A Fuse |
Trailer taillights, Trailer Brake Light |
TRACTOR |
10A Fuse |
Turn switch (Left, Right), Horn |
The engine coolant level is maintained by a remote pressurized tank system. The remote pressurized tank is connected to both radiators and provides a single pressure cap and fill point for the vehicle.
The pressure tank is designed to contain a volume of air above the coolant level. As coolant operating temperature increases the coolant level in the pressure tank will rise and push out air past the pressure cap. As the engine coolant temperature decreases the coolant level in the pressure tank will lower and draw air back into the tank through the pressure cap.
POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.
To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix.
Always check and clean the screens and radiator fins at the intervals outlined in the Periodic Maintenance Chart section. Do not obstruct or deflect air flow through the radiators by installing unauthorized accessories in front of the radiators or behind the cooling fan. Interference with radiator air flow can lead to overheating and consequent engine damage.
The changing coolant procedure is required only if the cooling system has been drained for maintenance and/or repair. Ensure vehicle is parked on a level surface before servicing.
If only needing to check coolant level, there is a view1 from driver’s side rear fender. A flashlight may be needed. The coolant level can also be viewed by removing the cargo box.
To add coolant, begin by removing the access cover2 in rear of vehicle behind the driver’s seat.
Slowly remove the radiator pressure cap3.
Remove the pressure cap and use a funnel to add coolant as needed. Maintain the coolant level at the cold fill mark on the side of the pressure tank (only when the fluid has cooled, if after operation).
Reinstall the pressure cap and the bottle access cover.
Failure to comply with the instructions in this warning can result in severe injury or death.
Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components.
The PVT system rotates at high speeds, creating large amounts of force on clutch components. As the owner, you have the following responsibilities for your own safety and the safety of others:
Always follow all recommended maintenance procedures. Always look for and remove debris inside and around the clutch and vent system when replacing the belt.
See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels.
This PVT system is intended for use on POLARIS products only. Do not install it in any other product.
Always make sure the PVT housing is securely in place during operation.
Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT components (belt, cover, etc.).
If a belt fails, always clean any debris from the outlet duct and from the clutch and engine compartments when replacing the belt.
Wiggling and rocking the cover will help it move around the bolts on the clutch towers.
Make sure the clutch cover bolts are not catching on other parts.
Rotating the drive clutch slightly by hand can provide more clearance in some cases.
For easiest removal, make sure the vehicle is sitting on the ground at normal ride height or lower, which will provide more clearance between the cover and the shock absorber. Turning the drive clutch slightly by hand can also help provide more room for removal.
If reinstalling the belt, reference the print on the belt to reinstall in the same direction.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Remove both seats (two-seat vehicles) or the rear passenger seats (four-seat vehicles).
Remove the rear access panel. See the Rear Access Panel section for details.
Thoroughly clean ALL DEBRIS from the engine compartment.
From the driver side rear wheel well, loosen the clamp fastener 1 that secures the PVT inlet duct to the outer clutch cover.
Remove the hose from the outer clutch cover.
Loosen the 14 clutch cover fasteners 2.
Slide the cover outward until it hits the shock spring.
Rotate the cover downward.
Slide the cover down underneath the vehicle to remove.
Inspect the cover seal for wear or damage, and replace if necessary.
Take note of the drive belt direction of rotation. The belt must be installed in the same direction if you are reusing.
Insert the clutch spreader tool into the driven clutch 3. The clutch spreader tool is provided in the vehicle’s tool kit.
Turn the tool clockwise to open the sheaves.
Carefully walk the belt off of the driven clutch and remove from the drive clutch.
Inspect the belt for any fraying, hour-glassing, loose cords, missing cogs, abrasions, burns, or damage, and replace if needed.
Clean the inside of the clutch covers thoroughly.
Clean the area around the clutches thoroughly to prevent damage to vehicle components.
If replacing the belt, the part number on the belt should face outward when installed.
Loop the belt over the drive clutch and begin working it over the driven clutch sheave while spreading the sheave as needed with the spreader tool.
Remove the clutch spreader tool.
Rotate the clutch five to seven times to help seat the belt on the sheaves.
Reinstall the clutch cover by maneuvering around the frame and over the drive clutch.
Reinstall the 14 clutch cover fasteners and torque to specification.
Clutch Cover Fasteners:
4.4 ft-lbs (6 N·m)
Reinstall the PVT inlet duct to the outer clutch cover and fasten until fully seated.
Reinstall the rear access panel.
Reinstall the seats.
There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating.
Remove the clutch cover drain plug.
Allow the water to drain. Reinstall the drain plug.
Place the transmission in PARK. Apply the brakes.
Start the engine.
Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds.
Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range.
Drive forward slowly to test for belt slippage. If the belt slips, repeat the process.
Your vehicle requires service as soon as possible. Your POLARIS dealer or authorized person can assist.
The engine intake pre-filter 1 is located on the right side of the vehicle. The clutch air intake 2 is located on the left side of the vehicle.
Inspect the engine pre-filter before each use of the vehicle to ensure adequate air flow. If necessary, remove the pre-filter and clean with soapy water. Dry with low pressure compressed air.
Periodically inspect the clutch (PVT) air intake for debris and clean as needed to ensure adequate air flow.
Always change the air filter at the intervals outlined in the Periodic Maintenance Chart.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Remove both seats (two-seat vehicles) or the rear passenger seats (four-seat vehicles).
Remove the rear access panel. See the Rear Access Panel section for details.
Clean any dirt or debris from the air box area.
Unlatch the 5 air box cover clips 1 and remove the air box cover.
Remove the air filter by pulling it towards the passenger side of the vehicle.
With the filter removed, inspect the air filter, and replace if necessary.
Check the air box cover seal.
Clean the intake and air box thoroughly with a clean, dry cloth.
Reinstall the air filter (if clean) or install a new air filter (if dirty) and make sure it is fully seated.
Make sure that there are no gaps between the filter, the filter ring and the stop on the intake tube.
Reinstall the air box cover and make sure the tabs are aligned and locked in place.
Secure the 5 cover clips.
Reinstall the rear access panel.
Reinstall the seats.
Never operate the vehicle without the spark arrestor.
Remove any combustible materials from the area.
Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.
Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
Do NOT perform service on the spark arrestor while the system is HOT. Exhaust system temperatures can reach extreme temperatures. Allow components to cool sufficiently before proceeding.
Do not stand behind or in front of the vehicle while purging the exhaust system.
Never go under the vehicle while it is inclined.
Wear eye protection and gloves while servicing.
Periodically clean the spark arrestor to remove accumulated carbon. A plugged spark arrestor will affect engine performance. Clean daily when driving in mud and water. Replace a cracked or damaged arrestor before operating.
Remove the arrestor nut 1 and retaining bolt 2.
Remove the arrestor from the end of the muffler.
Use a non-synthetic brush to clean the arrestor screen 3. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air.
Inspect the screen for wear and damage. Replace a worn or damaged screen.
Reinstall the arrestor. Torque bolt to 7.4 ft. lbs. (10 N⋅m).
The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.
Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a possible fluid leak or low brake fluid level, which must be corrected before riding. See the Brake Fluid section for further details.
If you discover any irregularities in brake system operation, including excessive pedal travel, contact your dealer for proper diagnosis and repairs.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Remove the wheels. See Wheel Removal.
Inspect the banjo bolts on the driver’s side of the master cylinder for leaks.
Follow the brake lines all the way to the front brake calipers and check for leaks, kinks, or damage.
Make sure the brake line retainers are properly secured.
Inspect the front brake caliper and connections for leaks.
Follow the brake lines to the rear of the vehicle and check for leaks, kinks, or damage.
Follow the brake line to the rear brake caliper and check for leaks, kinks, or damage.
Make sure the brake line retainers are properly secured.
Inspect the rear brake caliper and connection for leaks.
Inspect the brake pads 1.
Check the brake pad thickness using a suitable tool. Check the thickness on the inside brake pads as well.
Replace any brake pads that are worn beyond their minimum thickness.
Once the brake system inspection is complete, the tires can be rotated and installed. See Wheel Installation.
Inspect the level of the brake fluid before each operation. For TR/ZUG there are two areas where the lever should be checked, see below pictures, If the fluid level is low, add DOT 4 brake fluid only. See the Polaris Products section for part numbers.
Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir are unknown.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Through the front-left wheel well, inspect the brake fluid level and condition in the master cylinder. Make sure the fluid level is between the minimum (MIN) and maximum (MAX) marks.
If the fluid level is low, clean around the master cylinder cap, remove the cap, and add fluid from a new / unopened bottle.
Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.
SSB Lever Reservoir
Position the vehicle on a level surface.
Place the transmission in PARK.
Remove rear seats.
Turn the 1/4 studs and remove the access panel 1.
View the brake fluid level in the reservoir. The level should be between the maximum (MAX) and minimum (MIN) level lines.
If the brake fluid level is lower than the lower level line, add fluid to the upper line.
Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.
Reinstall the rear access panel and turn the 1/4 studs to close.
The compression damping clicker knob is located at the top of the shock reservoir.
Turn the clicker clockwise to increase compression damping.
Turn the clicker counter-clockwise to decrease compression damping.
Shock Compression Settings | ||
Model | Location | Clicker Position |
All Models with WALKER EVANS RACING Shocks | Front | 8/16 clicks |
Rear | 8/16 clicks |
The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads.
To adjust the preload, do the following:
Elevate the vehicle to allow the suspension to fully extend.
Turn the adjusting ring to the left to add preload. Turn the adjusting ring to the right to remove preload.
WALKER EVANS RACING SHOCKS
1 Front Shock Preload Measurement
2 Rear Shock Preload Measurement
Factory Default Preload Settings | ||
---|---|---|
RZR XP 1000 | WALKER EVANS RACING | |
Front | 2.38 inches (60 mm) | |
Rear | 6.00 inches (152 mm) | |
RZR XP 4 1000 | WALKER EVANS RACING | |
Front | 1.25 inches (32 mm) | |
Rear | 5.25 inches (133 mm) |
Follow these guidelines if you make adjustments to this suspension.
Always return the suspension to the factory setting after the load is removed from the vehicle. The increased suspension height will negatively impact vehicle stability when operating without a load.
Always apply the same adjustment setting to all four wheels.
Do not increase the spring preload by more than one inch (25.4 mm) over the factory setting.
Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS- approved size and type of tires for this vehicle when replacing tires.
Tires age even if they have not been used or have only been used occasionally. Cracking of the tread and sidewall rubber and/or deformation is evidence of aging. Tires should be inspected for aging before use. If signs of aging or damage are found, see your Polaris dealer or other qualified person for assistance.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Look at each tire and inspect for damage that could compromise the integrity of the tire.
Verify there is sufficient tread depth. See Tire Tread Depth.
Inspect the tire pressure and verify it is set to specification. See the Specifications chapter or tire pressure label on your vehicle.
Look at how the tires are wearing. If there is irregular wear, it might be time for a tire rotation.
Always replace tires when tread depth is worn to 1/8 in (3 mm) 1 or less.
Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. If nut is loose, replace nut, cotter pin, and cone washer and torque to 180 ft-lbs (240 Nm). Do not lubricate the stud or the lug nut.
Lug Nut (Aluminum Wheels) |
Front and Rear |
120 ft-lbs (165 Nm) |
Hub Retaining Nut | Front and Rear |
180 ft-lbs. (240 Nm) |
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Loosen the wheel lug nuts before the vehicle is off the ground, but do NOT remove.
Safely elevate the vehicle.
Remove the wheel lug nuts.
Remove the wheel.
Rotate the wheels as needed based on wheel configuration.
Make sure the valve stem is facing towards the outside of the vehicle.
Install the wheel.
Tighten the wheel lug nuts until fully seated.
Safely lower the vehicle until the tire begins to touch the ground. Once lowered, torque the wheel lug nuts to specification in a crisscross pattern.
Wheel Lug Nuts:
120 ft-lbs (162.7 N·m)
Lower the vehicle completely.
Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles.
LED LAMPS
If an LED headlamp appears to have moisture or fogging inside the lens, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.
HALOGEN LAMPS
When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.
The taillight assembly is not serviceable. If the taillight or brake light fails to operate properly, replace the entire taillight assembly.
If a headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.
The headlight beam can be adjusted slightly upward or downward and to the left or right.
Ensure the tire pressure of all tires is at the recommended levels.
Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) 1 from a wall.
Place the transmission in PARK.
Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
Apply the brakes. Start the engine. Turn the headlights on.
Include the weight of a rider on the seat while performing this step. Observe the headlight aim. As a starting point, the most intense part of the headlight beam should be 2 inches (5 cm) 2 below the mark on the wall. Adjust to operator preference.
Tighten or loosen the three (3) headlight screws on the rear of the headlight 3 to adjust the beam upward or downward or to the left or right.
Do not service the headlamps until they've cooled sufficiently.
Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring.
Turn the lamp counter-clockwise to remove it.
Install the new lamp. Make sure the tab on the lamp locates properly in the housing.
Reinstall the harness assembly into the headlight assembly.
Adjust the headlight beam.
If it’s impossible to take your vehicle to a dealer before starting it, follow the steps outlined below.
Move the vehicle to dry land.
Check the air box. If water is present, dry the air box and replace the filter with a new filter.
Remove the fuse/relay center cover. Allow any moisture to dry, then reinstall the cover.
Dry the spark plug wells with a clean cloth, then remove the spark plugs.
Turn the engine over several times.
Dry the spark plugs and reinstall them, or install new plugs.
Attempt to start the engine. If necessary, repeat the drying procedure.
Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer or other qualified person can provide the required service.
If water has been ingested into the PVT follow the procedure on PVT Drying for drying.
Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart.
Position the vehicle on level ground.
Lightly turn the steering wheel left and right.
There should be 20-25 mm (0.8-1.0”) of freeplay.
If there is excessive freeplay or strange noises, or if the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer or other qualified personnel.
Your vehicle has a low-maintenance battery. Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly.
Park the vehicle on a flat, level surface.
Make sure the vehicle is in PARK and remove the key.
Remove the driver’s seat (two-seat vehicles) or the driver’s side rear passenger seat (four-seat vehicles).
Loosen the negative (black) cable fastener.
Slide the red boot off the positive (red) cable. Then loosen the positive (red) cable fastener.
Remove the battery hold-down strap fastener.
Lift the battery out of the vehicle.
Clean any dirt or debris from the battery box.
Install the battery into the battery holder.
Install the battery hold-down strap fastener and torque to specification.
Battery Hold-Down Strap Fastener:
8 ft-lbs (11 N·m)
Connect the positive (red) cable fastener and torque to specification.
Battery Terminal Fastener:
44 in-lbs (5 N·m)
Slide the red boot onto the positive (red) cable.
Connect the negative (black) cable fastener and torque to specification.
Battery Terminal Fastener:
44 in-lbs (5 N·m)
Verify the cables are secure and properly routed.
Coat both terminals with dielectric grease or petroleum jelly.
Reinstall the seat.
Turn the key on to verify the battery has been connected properly.
The single most important thing about
maintaining a sealed battery is to keep it fully charged. Check the
battery voltage with a voltmeter or multimeter. A fully charged battery
will register 12.8 V or higher. If the voltage falls below 12.5V,
charge it immediately, or the battery runs the risk of sulfation and
reduced battery life.
This vehicle is equipped with a vehicle battery charge port located
on the dash. This allows the operator to charge the vehicle battery
without needing to access the battery under the driver’s seat.
If you do not drive the vehicle for more
than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012
AGM - 2 AMP charger (PN 2830438), which can be ordered through your
dealer.
If you plan to store the vehicle
for ONE MONTH or longer, remove the battery from the vehicle, then
store the battery in a cool and dry location. Continue to maintain
the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger.
When using an automatic charger other than
a BatteryMINDer® 2012-AGM - 2 AMP charger, refer to the charger
manufacturer's instructions for recharging.
If you are using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging.
State of Charge | Voltage (DC) | Action | Charge Time* |
100% | 12.8-13.0 volts | None, check monthly | None required |
75%-100% | 12.6-12.8 volts | May need slight charge, if no charge given, check in 2 weeks | 3-6 hours |
50%-75% | 12.3-12.6 volts | Needs charge | 5-11 hours |
25%-50% | 12.0-12.3 volts | Needs charge | At least 13 hours |
0%-25% | 12.0 volts or less | Needs charge | At least 20 hours |
* Using AGM specific charger at standard amps specified on top of battery |
Whenever the vehicle is not used for a period of three months or more, recharge the battery about once a month to make up for normal self-discharge (see the Battery Charging section for details), or use a POLARIS battery trickle charger, which can be left connected during the storage period. Battery trickle chargers will automatically charge the battery if voltage drops below a pre-determined point. See the POLARIS products section for the part numbers.
During the storage period, park the vehicle out of the sun in a cool, dry place or remove the battery and store it in a cool, dry place.
The vehicle’s engine can be serviced by removing the cargo box.
Cargo Box Fasteners:
88 in-lbs (10 N·m)
Remove the four cargo box fasteners 1 using the T40 Torx wrench provided with your vehicle’s tool kit.
Lift the cargo box up, and remove it from the vehicle.
When finished, replace the cargo box and secure the four cargo box fasteners using the T40 Torx wrench.
Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components.
Water in the PVT system could cause the drive belt to become wet and slip in the clutches. Always avoid spraying water directly toward any intake pre-filters 1. If water does enter the PVT intake, follow the procedure on PVT Drying.
Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle.
The best way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.
Rinse with clean water frequently.
Dry surfaces with a chamois to prevent water spots.
Avoid the use of harsh cleaners, which can damage the finish.
Do not use medium to heavy duty compounds on the finish.
Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.
Do not use high-speed polishers/buffers on body panels, as damage or color fading may occur.
If warning and safety labels are damaged, contact your POLARIS dealer for free replacement.
Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
If a high pressure water system is used for cleaning, exercise extreme caution. The maximum pressure should not exceed 3000 PSI, 2.5 GPM with a 40° pressure washer nozzle. Make sure to keep the pressure washer nozzle 2 ft from the vehicle away from the surface being cleaned. The water may damage components and could remove paint and labels. High water pressure may damage radiator fins and impair a radiator’s effectiveness. High pressure may also damage other vehicle components. Avoid directing the water stream at the following items:
Wheel bearings
Radiator
Transmission seals
Brakes
Cab and body panels
Labels and decals
Electrical components and wiring
Air intake components
Throttle and shift cables and controls
Seat Belts
Seats
Do not use bleach, dye or household detergents.
Never use lubricant on any seat belt component.
Do not use a pressure washer to clean the seat belts.
POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.
Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.
Avoid the use of products containing a colorant dye. Test any products on an inconspicuous area of the vehicle before using throughout.
Make any necessary repairs and clean the vehicle as recommended. See the Washing the Vehicle section for details.
Fill the fuel tank.
Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system.
Change the oil and filter. See the Oil and Filter Change section for details.
Replace the air filter. See the Air Filter section for details. Clean the air box.
Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart section.
Demand drive fluid (front gearcase)
Rear gearcase fluid (if equipped)
Transmission fluid
Brake fluid (change every two years and any time the fluid looks dark or contaminated)
Coolant (test strength/fill)
Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart section.
Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.
Remove the spark plugs and add 2-3 tablespoons of engine oil. To access the plug holes, use a section of clear 1/4” hose and a small plastic squeeze bottle filled with the pre-measured amount of oil. Do this carefully! If you miss the plug holes, oil will drain from the spark plug cavities into the hole at the front of the cylinder head, and appear to be an oil leak.
Reinstall the spark plugs. Torque to specification. See the Spark Plug Gap / Torque section for details.
Apply dielectric grease to the inside of each spark plug cap. Do not reinstall the caps onto the plugs at this step.
Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil.
If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.
Reinstall the spark plug caps to the spark plugs.
See Battery section for storage and charging procedures.
Remove the fuse box cover during storage.
Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
Charge the battery if necessary.
Make sure the spark plug is tight. Reinstall the fuse box cover if it was removed for storage.
Fill the fuel tank with fuel.
Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility.
Lubricate at the intervals outlined in the Periodic Maintenance Chart section.
Gross Vehicle Weight |
1077 kg |
Dry Weight |
TR: 753 kg MD: 743 kg ZUG: 750 kg |
Test GVW - Rollover Protection System (ROPS) |
3000 kg per OECD Code 4 |
Rear Hitch Tongue Capacity |
75 kg |
Rear Hitch Towing Capacity |
830 kg on the level ground |
Rear Cargo Box Capacity |
136 kg |
Maximum Weight Capacity (Payload) |
336 kg |
Maximum Braked Trailer Mass |
TR: 1000 kg ZUG: 1616 kg |
Unbraked Trailer Towing Capacity |
TR: 600 kg ZUG: 412 kg |
Fuel Capacity |
40 L |
Engine Oil Capacity |
2.37 L |
Coolant Capacity |
6.6 L |
Demand Drive Fluid Capacity |
300–350 ml |
Transmission Oil Capacity |
1.65 L |
Overall Length/Width/Height |
3081 mm / 1718 mm / 1837 mm |
Wheelbase |
2283 mm |
Ground Clearance |
35.560 cm |
Engine |
4-Stroke DOHC Twin Cylinder |
Displacement |
999 cc |
Bore x Stroke |
93mm x 73.5mm |
Alternator Output |
660 W @ 3000 RPM |
Compression Ratio |
12:5:1 |
Starting System |
Electric |
Fuel System |
Electronic fuel injection |
Ignition System |
ECU |
Spark Plug / Gap |
NGK® MR7F 0.7-0.8 mm |
Front Suspension |
Independent double a-arm with 40.6 cm travel |
Rear Suspension |
Independent trailing arms with 45.7 cm travel |
Lubrication System |
Wet Sump |
Driving System Type |
Automatic POLARIS Variable Transmission |
Shift Type |
Dual Range P/R/N/L/H |
Tire Size - Front |
29x9-14 |
Tire Size - Rear |
29x11-14 |
Tire Pressure (kPa / bar / PSI) |
Front: 110 / 1,1 / 16 Rear: 110 / 1,1 / 16 |
Tire Speed / Load Index |
Front: 66 M Rear: 75 M |
Brakes, Front/Rear |
Foot Activated, 4-wheel hydraulic disc Hand Activated, 2–wheel hydraulic disc, rear only (TR/ZUG only) |
Headlights |
2 dual beam LED cluster |
Taillights |
2 LED cluster |
Brake Lights |
2 LED cluster |
Instrument Cluster |
Analog and LCD |
Auxiliary DC Outlet |
12V |
Noise at Operator’s Ear |
83.0 dB |
A — Weighted Sound Pressure at Rider’s Ear |
88.1 dB |
C— Weighted Sound Pressure Level |
98.2 dB |
A — Weighted Sound Power Level |
77.1 dB |
Weighted Hand-Arm Vibration Level (m/s²) |
< 2.5 |
Weighted Seat Vibration Level (m/s²) |
0.6 |
*Uncertainty of noise measurements: 3 dB *Uncertainty for vibration measurements: N/A m/s² Noise emission values are determined accoding to Annex F of EN 16990:2020. Vibration values are determined according to Annex G of EN 16990:2020. The measured noise and vibration values are for stationary vehicles, noise and vibration values during operation/traveling in foreseeable normal use of the vehicles are not significantly different. |
Gross Vehicle Weight |
1257 kg |
Dry Weight |
810.80 kg |
Test GVW - Rollover Protection System (ROPS) |
1247 kg per OECD Code 4 |
Rear Cargo Box Capacity |
136 kg |
Maximum Weight Capacity (Payload) |
408 kg |
Fuel Capacity |
40 L |
Engine Oil Capacity |
2.37 L |
Coolant Capacity |
7.2 L |
Demand Drive Fluid Capacity |
300–350 ml |
Transmission Oil Capacity |
1.65 L |
Overall Length/Width/Height |
3731 mm / 1686 mm / 1854 mm |
Wheelbase |
2292 mm |
Ground Clearance |
35.560 cm |
Engine |
4-Stroke DOHC Twin Cylinder |
Displacement |
999 cc |
Bore x Stroke |
93mm x 73.5mm |
Alternator Output |
660 W @ 3000 RPM |
Compression Ratio |
12:5:1 |
Starting System |
Electric |
Fuel System |
Electronic fuel injection |
Ignition System |
ECU |
Spark Plug / Gap |
NGK® MR7F 0.7-0.8 mm |
Front Suspension |
Independent double a-arm with 40.6 cm travel |
Rear Suspension |
Independent trailing arms with 45.7 cm travel |
Lubrication System |
Wet Sump |
Driving System Type |
Automatic POLARIS Variable Transmission |
Shift Type |
Dual Range P/R/N/L/H |
Tire Size - Front |
29x9-14 |
Tire Size - Rear |
29x11-14 |
Tire Speed / Load Index |
Front: 66M Rear: 75M |
Tire Pressure (kPa / bar / PSI) |
Front: 131 kPa / 1.31 bar Rear: 137 kPa / 1.37 bar |
Brakes, Front/Rear |
Foot Activated, 4-wheel hydraulic disc Hand Activated, 2–wheel hydraulic disc, rear only (TR/ZUG only) |
Headlights |
2 dual beam LED cluster |
Taillights |
2 LED cluster |
Brake Lights |
2 LED cluster |
Instrument Cluster |
Analog and LCD |
Auxiliary DC Outlet |
12V |
A-Weighted Sound Pressure at Rider’s Ear |
82,5 dB(A) |
Peak C-Weighted Sound Pressure Level |
101,5 dB(C) |
A-Weighted Sound Power Level |
75,7 dB(A) |
Weighted Hand-Arm Vibration Level |
2,171 m/s² |
Weighted Seat Vibration Level |
0,108 m/s² |
Noise emission values are determined according to Annex F of EN 16990:2020.
Vibration values are determined according to Annex G of EN 16990:2020.
The measured noise and vibration values are for stationary vehicles, noise and vibration values during operation/traveling in foreseeable normal use of the vehicles are not significantly different.
Driver | Awf (m/s²) | Aws (m/s²) | Ratio |
---|---|---|---|
59 kg |
0.661 |
0.717 |
1.085 |
98 kg |
0.657 |
0.637 |
0.972 |
Output Gear Ratios for RZR XP and RZR XP 4 | |
---|---|
Rear |
|
High Gear |
13.01 |
Low Gear |
28.84 |
Reverse |
27.39 |
Front (including front drive) |
|
High Gear |
14.14 |
Low Gear |
31.36 |
Reverse |
29.77 |
Drive Ratio - Front |
3.25:1 |
See your POLARIS dealer or qualified person for clutching specifications.
For operation at high elevation, different clutching parts may be needed. See your POLARIS dealer for more information.
CO2 Emissions: 925 g/kWh*
*This CO2 measurement results from testing over a fixed test cycle under laboratory conditions a(n) (parent) engine representative of the engine type (engine family) and shall not imply or express any guarantee of the performance of a particular engine’
Part Number |
Description |
---|---|
Engine Lubricant |
|
2870791 |
Fogging Oil — 12 floz (355 ml) Aerosol |
2876244 |
PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 qt (0.95 l) |
2876245 |
PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 gal (3.8 l) |
2889395 |
PS-4 Extreme Full Synthetic 0W-50 4-Cycle Oil — 1 qt (0.95 l) |
2889396 |
PS-4 Extreme Full Synthetic 0W-50 Engine Oil — 1 gal (3.8 l) |
Gearcase / Transmission Lubricants |
|
2878068 |
AGL Full Synthetic Gearcase Lubricant & Transmission Fluid — 1 qt (0.95 l) |
2878069 |
AGL Full Synthetic Gearcase Lubricant & Transmission Fluid — 1 gal (3.8 l) |
2877922 |
Demand Drive Fluid — 1 qt (0.95 l) |
2877923 |
Demand Drive Fluid — 1 gal (3.8 l) |
2870465 |
Pump for 1 gal (3.8 l) Jug |
Coolant |
|
2880514 |
Antifreeze 50/50 Premix — 1 qt (0.95 l) |
2880513 |
Antifreeze 50/50 Premix — 1 gal (3.8 l) |
Grease / Specialized Lubricants |
|
2871312 |
Grease Gun Kit, All Season Grease |
2871322 |
All Season Grease — 3 floz (89 ml) Cartridge |
2871423 |
All Season Grease — 14 floz (414 ml) Cartridge |
2876160 |
ATV Angle Drive Fluid — 1 qt (0.95 l) |
2872276 |
ATV Angle Drive Fluid — 2.5 gal (9.5 l) |
2871460 |
Premium Starter Grease |
2871515 |
U-Joint Grease — 3 floz (89 ml) Cartridge |
2871551 |
U-Joint Grease — 14 floz (414 ml) Cartridge |
2871329 |
Dielectric Grease (Nyogel®) |
Additives / Miscellaneous |
|
2871326 |
Carbon Clean |
2870652 |
Fuel Stabilizer |
2872189 |
DOT 4 Brake Fluid |
2871956 |
Loctite® 565 Thread Sealant |
2830438 |
POLARIS Battery Trickle Charger |
Possible Cause |
Solution |
---|---|
Driving onto a pickup or tall trailer in high range |
Use low range during loading. |
Starting out going up a steep incline |
Use low range. |
Driving at low RPM or ground speed – 3–7 mph (5 –12 kph) |
Drive at a higher speed or use low range more frequently. |
Insufficient warm-up at low ambient temperatures |
Warm the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8 throttle in short bursts, five to seven times. The belt will become more flexible and prevent belt burning. Always warm up the belt by operating below 30 mph (48 km/h) for 1 mile (1.6 km). When the temperature is below freezing, extend the belt warming time to 5 miles (8 km). |
Slow/easy clutch engagement |
Use the throttle quickly and effectively. |
Towing/pushing at low RPM/low ground speed |
Use low range only. |
Utility use/plowing |
Use low range only. |
Stuck in mud or snow |
Shift the transmission to low range and carefully use fast, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle rollover. |
Climbing over large objects from a stopped position |
Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle rollover. |
Belt slippage from water or snow ingestion into the PVT system |
Dry out the PVT. See PVT Drying procedure. Prevent water from entering the PVT intake duct. See Intake Pre-Filters for more information. Inspect clutch seals for damage if repeated leaking occurs. |
Clutch malfunction |
See your POLARIS dealer or other qualified person |
Poor engine performance |
Check for clogged air filter, clogged fuel filter, water in the fuel or foreign material in fuel tank or fuel lines. An authorized dealer can assist. |
Wrong belt |
Install the recommended belt. |
Improper break-in |
Always break in a new belt and/or clutch. See PVT Break-in procedure. |
Possible Cause | Solution |
---|---|
Low battery voltage |
Recharge the battery to 12.8 VDC |
Loose battery connections |
Check all connections and tighten |
Loose solenoid connections |
Check all connections and tighten |
Loose electronic control box connections |
Inspect, clean, reinstall connectors |
Mechanical failure |
See your dealer |
Possible Cause | Solution |
---|---|
Out of fuel |
Refuel |
Clogged fuel filter |
See your dealer |
Water is present in fuel |
Drain the fuel system and refuel |
Old or non-recommended fuel |
Replace with fresh recommended fuel |
Fouled or defective spark plugs |
Inspect plugs and replace if necessary |
No spark to spark plug |
Inspect plugs and replace if necessary |
Water or fuel in crankcase |
Immediately see your dealer |
Low battery voltage |
Recharge the battery to 12.8 VDC |
Loose ignition connections |
Check all connections and tighten |
Mechanical failure |
See your dealer |
Possible Cause | Solution |
---|---|
Out of fuel |
Refuel |
Weak spark from spark plug |
Inspect, clean and/or replace spark plugs |
Incorrect spark plug gap or heat range |
Set gap to specs or replace plugs |
Old or non-recommended fuel |
Replace with fresh recommended fuel |
Incorrectly installed spark plug wires |
See your dealer |
Incorrect ignition timing |
See your dealer |
Loose ignition connections |
Check all connections and tighten |
Water present in fuel |
Replace with fresh recommended fuel |
Exhaust leak |
Check all connections |
Mechanical failure |
See your dealer |
Possible Cause | Solution |
---|---|
Poor quality or low octane fuel |
Replace with recommended fuel |
Incorrect ignition timing |
See your dealer |
Incorrect spark plug gap or heat range |
Set gap to specs or replace plugs |
Possible Cause | Solution |
---|---|
Fouled or defective spark plugs |
Inspect, clean and/or replace spark plugs |
Worn or defective spark plug wires |
Your POLARIS dealer or qualified person can assist |
Incorrect spark plug gap or heat range |
Set gap to specs or replace plugs |
Loose ignition connections |
Check all connections and tighten |
Water present in fuel |
Replace with new fuel |
Low battery voltage |
Recharge battery to 12.8 VDC |
Kinked or plugged fuel tank vent line or filter |
Inspect and replace |
Kinked idle air control lines |
Inspect; rotate lines to remove kink |
Incorrect fuel |
Replace with recommended fuel |
Clogged air filter |
Inspect and replace clogged/wet air filter, and also check for obstructed intake system, debris or cargo blocking intake vents |
Clogged intake pre-filter |
Inspect and clean (with soapy water) or replace |
Other mechanical failure |
See your dealer |
Possible Lean Fuel Cause | Solution |
---|---|
Low or contaminated fuel |
Add or change fuel, clean the fuel system |
Low octane fuel |
Replace with recommended fuel |
Clogged fuel filter |
See your dealer |
Low fuel pressure |
See your dealer |
Possible Cause | Solution |
---|---|
Out of fuel |
Refuel |
Kinked or plugged fuel tank vent line or filter |
Inspect and replace |
Water is present in fuel |
Replace with new fuel |
Fouled or defective spark plugs |
Inspect, clean and/or replace spark plug |
Worn or defective spark plug wires |
See your dealer |
Incorrect spark plug gap or heat range |
Set gap to specs or replace plug |
Loose ignition connections |
Check all connections and tighten |
Low battery voltage |
Recharge the battery to 12.8 VDC |
Incorrect fuel |
Replace with fresh recommended fuel |
Clogged air filter |
Inspect and replace clogged/wet air filter, and also check for obstructed intake system, debris or cargo blocking intake vents |
Clogged intake pre-filter |
Inspect and clean (with soapy water) or replace |
Other mechanical failure |
See your dealer |
Overheated engine |
Clean radiator screen and core, clean engine exterior, check coolant level, see your dealer if condition persists |
Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a TWO YEAR LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. Laws and regulations in your jurisdiction may give extra protection. POLARIS further warrants that the spark arrestor in this product will meet the efficiency requirements of USFS standard 5100-1D for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.
This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation.
The manufacturer will warrant this product to maintain an acceptable spark arresting effectiveness for a minimum of 1,000 hours, subject to normal use, with maintenance and mounting in accordance with the manufacturing recommendation.
This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.
This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.
This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:
Wheels and tires
Suspension components
Brake components
Seat components
Clutches and components
Steering components
Batteries
Light bulbs/Sealed beam lamps
Filters
Lubricants
Bushings
Finished and unfinished surfaces
Carburetor/Throttle body components
Engine components
Drive belts
Hydraulic components and fluids
Circuit breakers/Fuses
Electronic components
Spark plugs
Sealants
Coolants
Bearings
Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.
Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.
This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.
THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.
THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.
This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.
This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.
This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:
|
|
Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.
Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.
This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.
THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.
THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE TWO YEAR WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.
You are responsible for presenting your vehicle to an authorized POLARIS dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. However any damage caused to the product by you or any non-authorized third party may void this warranty. Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer, or other qualified person authorized by POLARIS.
Outside the Country where your product was purchased:
If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.
If you move:
If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to POLARIS to continue your warranty coverage. You may also be required to obtain documentation from POLARIS to register your product in your new country. We recommend that you register your product at a local authorized POLARIS dealer promptly after you move.
If you purchase from a private party:
If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. However, we encourage you to promptly register your product at your local authorized POLARIS dealer to receive safety information and notice regarding your product.
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins.
If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.
Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.
Use the following chart to record periodic maintenance.
DATE | MILES (KM) or HOURS |
TECHNICIAN | SERVICE PERFORMED / COMMENTS |
---|---|---|---|
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