IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2025 GENERAL XP 1000 Owner's Manual

P/N 9941783

Trademarks

Unless noted, trademarks are the property of Polaris Industries Inc.

Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. OSHA® is a registered trademark of the Occupational Safety and Health Administration, U.S. Dept. of Labor. TOP TIER DETERGENT GASOLINE® is a registered trademark of GENERAL MOTORS LLC (LIMITED LIABILITY COMPANY)

Copyright Information

Copyright 2024 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

i 2025 GENERAL XP 1000 Owner's Manual
ii Welcome
Chapter 1: Introduction
- 1.1.1: Before You Ride
- 1.1.2: Safety Symbols and Signal Words
- 1.1.3: Radio Compliance Statements
- 1.1.4: Vehicle Identification Numbers
Chapter 2: Safety
- 2.2.1: Owner Requirements
- 2.2.2: Driver and Passenger Qualifications
- 2.2.3: Prepare Vehicle for the Ride
- 2.2.4: Prepare Yourself, Passengers, and Cargo for the Ride
- 2.2.5: Driving Guidelines
- 2.2.6: Safety Labels and Locations
  - 2.2.6.1: Proper Use Warning (7182649)
  - 2.2.6.2: Payload Warning / Shift Caution
  - 2.2.6.3: Seat Belt/Drive Responsibly Warning
  - 2.2.6.4: Fuel Transport Warning (7186122)
  - 2.2.6.5: Clutch Cover Warning
  - 2.2.6.6: Load / Passenger / Tire Pressure Warning
  - 2.2.6.7: Air Filter Caution
  - 2.2.6.8: Intake Duct Caution
Chapter 3: Features and Controls
- 3.3.1: Component Locations
- 3.3.2: Gear Selector
- 3.3.3: Switches
  - 3.3.3.1: Ignition Switch
  - 3.3.3.2: AWD/Differential Lock Switch
  - 3.3.3.3: Light Switch
  - 3.3.3.4: Winch Switch (if equipped)
  - 3.3.3.5: Bumper-Mounted Light Bar Switch (if equipped)
- 3.3.4: Auxiliary Outlet
- 3.3.5: Foot Pedals
  - 3.3.5.1: Brake Pedal
  - 3.3.5.2: Throttle Pedal
- 3.3.6: Seats
  - 3.3.6.1: Seat Belts
  - 3.3.6.2: Seat Belt Inspection
  - 3.3.6.3: Seat and Storage Compartments
  - 3.3.6.4: Seat Removal and Compartment Access
- 3.3.7: Electronic Power Steering
- 3.3.8: Adjustable Steering Wheel
- 3.3.9: Rollover Protective Structure (ROPS)
- 3.3.10: Trailer Hitch Bracket
- 3.3.11: Cab Doors
- 3.3.12: Fuel Cap
- 3.3.13: Hood
- 3.3.14: Instrument Cluster
  - 3.3.14.1: Speedometer
  - 3.3.14.2: Tachometer
  - 3.3.14.3: Mode Button
  - 3.3.14.4: TOGGLE BUTTONS
  - 3.3.14.5: Indicator Lamps
- 3.3.15: Rider Information Center
  - 3.3.15.1: Mode Information Displays
  - 3.3.15.2: Accessing Menus and Options
    - 3.3.15.2.1: Gauge Settings Menu
    - 3.3.15.2.2: Backlight Color
    - 3.3.15.2.3: Backlight Brightness
    - 3.3.15.2.4: Clock
    - 3.3.15.2.5: Display Units (Standard/Metric)
    - 3.3.15.2.6: Trip Meter
    - 3.3.15.2.7: Trip Time
    - 3.3.15.2.8: Programmable Service Interval
  - 3.3.15.3: Engine Error Codes
Chapter 4: Operation
- 4.4.1: Safety Warnings
- 4.4.2: Vehicle Break-in Period
  - 4.4.2.1: Engine and Drivetrain Break-in
  - 4.4.2.2: PVT Break-in (Clutches/Belt)
- 4.4.3: Fuel Recommendation
- 4.4.4: Starting the Engine
- 4.4.5: Stopping the Engine
- 4.4.6: Braking
- 4.4.7: All Wheel Drive/Rear Differential
  System (AWD)
- 4.4.8: Hauling Cargo
  - 4.4.8.1: Towing Loads
  - 4.4.8.2: Belt Life
  - 4.4.8.3: Dumping the Cargo Box
- 4.4.9: Towing the GENERAL
Chapter 5: Emission Control Systems
- 5.5.1: Noise Emission Control System
- 5.5.2: Operation on Public Lands in the U.S.A.
- 5.5.3: Crankcase Emission Control System
- 5.5.4: Exhaust Emission Control System
- 5.5.5: Electromagnetic Interference
Chapter 6: Maintenance
- 6.6.1: Periodic Maintenance Chart
- 6.6.2: Maintenance Chart Key
- 6.6.3: Lubrication Recommendations
- 6.6.4: Engine Oil
  - 6.6.4.1: Oil Recommendations
  - 6.6.4.2: Oil Check
  - 6.6.4.3: Oil and Filter Change
- 6.6.5: Gearcases
  - 6.6.5.1: Transmission (Main Gearcase)
  - 6.6.5.2: Front Gearcase
  - 6.6.5.3: Gearcase Specification Chart
- 6.6.6: Spark Plugs
  - 6.6.6.1: Spark Plug Recommendations
    - 6.6.6.1.1: Spark Plug Gap / Torque
  - 6.6.6.2: Spark Plug Inspection
    - 6.6.6.2.1: Normal Plug
    - 6.6.6.2.2: Wet Fouled Plug
- 6.6.7: Cooling System
  - 6.6.7.1: Adding or Changing Coolant
  - 6.6.7.2: Radiator and Cooling Fan
  - 6.6.7.3: Overflow Bottle Coolant Level
  - 6.6.7.4: Radiator Coolant Level
- 6.6.8: POLARIS Variable Transmission (PVT) System
  - 6.6.8.1: Belt Replacement / Debris Removal
  - 6.6.8.2: PVT Drying
- 6.6.9: Vehicle Immersion
- 6.6.10: Steering Wheel Inspection
- 6.6.11: Power Steering Unit
- 6.6.12: Filter Systems
  - 6.6.12.1: Air Filter
  - 6.6.12.2: PVT Intake Screen
- 6.6.13: Spark Arrester
- 6.6.14: Brakes
  - 6.6.14.1: Brake Fluid
  - 6.6.14.2: Brake Inspection
- 6.6.15: Suspension Settings
  - 6.6.15.1: Front/Rear Spring Preload
  - 6.6.15.2: Front/Rear Shock Compression
- 6.6.16: Tires
  - 6.6.16.1: Tire Tread Depth
  - 6.6.16.2: Axle and Wheel Nut Torque Specifications
  - 6.6.16.3: Wheel Removal
  - 6.6.16.4: Wheel Installation
- 6.6.17: Fuses
- 6.6.18: Lights
  - 6.6.18.1: Headlight Replacement
  - 6.6.18.2: Headlight Beam Adjustment
- 6.6.19: Battery
  - 6.6.19.1: Battery Removal
  - 6.6.19.2: Battery Installation
  - 6.6.19.3: Battery Maintenance and Charging
- 6.6.20: Cleaning and Storage
  - 6.6.20.1: Washing the Vehicle
  - 6.6.20.2: Polishing the Vehicle
    - 6.6.20.2.1: Polishing Tips
  - 6.6.20.3: Storage Tips
    - 6.6.20.3.1: Clean the Exterior
    - 6.6.20.3.2: Stabilize the Fuel
    - 6.6.20.3.3: Oil and Filter
    - 6.6.20.3.4: Air Filter / Air Box
    - 6.6.20.3.5: Inspect and Lubricate
    - 6.6.20.3.6: Battery Maintenance
    - 6.6.20.3.7: Fog the Engine
    - 6.6.20.3.8: Storage Area / Covers
    - 6.6.20.3.9: Fluid Levels
  - 6.6.20.4: Removal from Storage
  - 6.6.20.5: Transporting the GENERAL
Specifications
- 7.1 General XP 1000
- 7.2 Clutching (GENERAL)
Chapter 7: POLARIS Products
- 7.7.1: Lubricants / Service Products
Chapter 8: Troubleshooting
- 8.8.1: Drive Belt Wear/Burn
- 8.8.2: Engine Doesn't Turn Over
- 8.8.3: Engine Turns Over, Fails to Start
- 8.8.4: Engine Backfires
- 8.8.5: Engine Pings or Knocks
- 8.8.6: Engine Runs Irregularly, Stalls or Misfires
- 8.8.7: Engine Stops or Loses Power
Chapter 9: Warranty
- 9.9.1: Limited Warranty
- 9.9.2: Registration
- 9.9.3: Warranty Coverage And Exclusions
  - 9.9.3.1: Limitations Of Warranties And Remedies
  - 9.9.3.2: Lubricants and Fluids
- 9.9.4: How To Obtain Warranty Service
  - 9.9.4.1: In the Country where your product was purchased:
  - 9.9.4.2: Outside the Country where your product was purchased:
  - 9.9.4.3: If you move:
  - 9.9.4.4: If you purchase from a private party:
- 9.9.5: Exported Products
- 9.9.6: Notice
- 9.9.7: U.S.A. EPA Emissions Limited Warranty
- 9.9.8: California Residents
- 9.9.9: California Emissions
Chapter 10: Maintenance Log
- 10.10.1: Maintenance Log