Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
| Item | Maintenance Interval (whichever comes first) |
Remarks |
||
|---|---|---|---|---|
| Hours | Calendar | |||
| D | Steering | - | Pre-Ride | Inspect operation; Make adjustments as needed. |
| XU | Front Suspension | - | Pre-Ride | |
| XU | Rear Suspension | - | Pre-Ride | |
| Tires | - | Pre-Ride | ||
| XU | Brake Fluid Level | - | Pre-Ride | |
| XU | Brake Pedal Travel | - | Pre-Ride | |
| Brake Systems | - | Pre-Ride | ||
| Wheels / Fasteners | - | Pre-Ride | ||
| Frame Fasteners | - | Pre-Ride | ||
| Batteries | - | Pre-Ride | ||
| Head Lamp / Tail Lamp | - | Daily | Check operation; apply dielectric grease to connector if replacing | |
|
XU
D |
Brake Pad Wear | 10 H | Monthly | Inspect periodically |
|
XU
D |
Parking Brake Cable Adjustment | 25 H | - | Inspect; adjust (if necessary) every 25 hours |
| Battery Terminals (Clean) | 25 H | Monthly | Clean terminals and cable ends | |
| Battery Terminals (Torque) | 25 H | Monthly | Re-torque terminal nuts | |
| Battery Fluid Level | 25 H | Monthly | Inspect and add distilled water as needed | |
| XU | Front Gearcase Lubricant | 25 H | Monthly | Inspect level; change yearly |
| XU | Transaxle (Rear Gearcase) Lubricant | 25 H | Monthly | Inspect level; change yearly |
| XU | General Lubrication | 50 H | 3 Months | Lubricate fittings, pivots, cable ends |
| D | Steering | 50 H | 6 Months | Inspect; Lubricate |
| XU | Front Suspension | 50 H | 6 Months | Check fastener torque; Check that cotter pins are in place on castle nuts. Check and lubricate tie rod ends. |
| XU | Rear Suspension | 50 H | 6 Months | Check fastener torque; Check that cotter pins are in place on castle nuts. Lubricate stabilizer bar pivots and A-arm joints. |
| XU | Wiring | 100 H | 12 Months | Inspect for wear, routing, security; apply dielectric grease to non-sealed connectors subjected to water, mud, etc. |
| D | Front Wheel Bearings | 100 H | 12 Months | Inspect; replace as needed |
| D | Brake Fluid | 200 H | 24 Months | Change every two years (DOT 4) |
| Suspension Bushings | 250 H | 24 Months | Inspect; replace as needed | |
| D | Toe Adjustment | - | Inspect periodically; adjust when parts are replaced | |
| Headlight Aim | - | Adjust as needed | ||
XU Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized Polaris dealer or other qualified person perform these services.