Maintenance Chart Table

Steering

Pre-Ride

Inspect and make adjustments as needed. See the Pre-Ride Inspection section for details.

Front suspension

Rear suspension

Tires

Brake fluid level

Brake pedal travel

Brake system

Wheels/fasteners

Frame fasteners

Engine oil level

Intake pre-filters

Coolant

-

Daily

-

Check level

XU

Power steering unit (if equipped)

-

Daily

-

Inspect daily; clean often

Headlamp/tail lamp

-

Daily

-

Check operation; apply dielectric grease if replacing

XU

Air filter, main element

-

Weekly

-

Inspect; replace as needed

XU
D

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

XU

Engine breather

25 H

Monthly

150 (250)

Inspect; replace if necessary

Fuel System

25 H

Monthly

150 (250)

Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion

Battery

25 H

Monthly

250 (400)

Check terminals; clean; test

XU

Engine oil change

25 H

Monthly

-

Break-in oil and filter change

Air Filter

25 H

Monthly

-

Break-in air filter check. Inspect; replace as necessary

XU

Demand drive fluid

25 H

Monthly

-

Break-in oil level check

XU

Transmission oil (main gearcase)

25 H

Monthly

-

Break-in oil level check

Throttle body air intake ducts/flange

50 H

6 M

300 (500)

Inspect duct for proper sealing/air leaks

XU

Shock Absorbers

50 H

-

500 (800)

Inspect for leaks, loose joints, and wear

XU

General lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots, cables, etc.

XU

Oil lines, fasteners (if equipped)

50 H

6 M

500 (800)

Inspect for leaks and loose fittings

Shift Linkage

50 H

6 M

500 (800)

Inspect, lubricate, adjust

D

Steering

50 H

6 M

500 (800)

Lubricate

XU

Front Suspension

50 H

6 M

500 (800)

Lubricate

XU

Rear Suspension

50 H

6 M

500 (800)

Lubricate

Cooling system

50 H

6 M

500 (800)

Inspect coolant strength seasonally; pressure test system yearly

Air Filter

100 H

6 M

1000 (1600)

Inspect; replace as necessary

XU

Engine oil change

100 H

6 M

1000 (1600)

Change the oil and filter

D

Fuel system

100 H

12 M

600 (1000)

Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years

XU

Spark plug

100 H

12 M

600 (1000)

Inspect; replace as needed

XU

Demand drive fluid

100 H

12 M

-

Change fluid

XU

Transmission oil (main gearcase)

100 H

12 M

-

Change fluid

XU

Radiator

100 H

12 M

1000 (1600)

Inspect; clean external surfaces

XU

Cooling Hoses

100 H

12 M

1000 (1600)

Inspect for leaks

XU

Engine mounts

100 H

12 M

1000 (1600)

Inspect

Exhaust muffler/pipe

100 H

12 M

1000 (1600)

Inspect

XU

Wiring

100 H

12 M

1000 (1600)

Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc.

D

Clutches (drive and driven)

100 H

12 M

1000 (1600)

Inspect; clean; replace worn parts

Drive belt

100 H

12 M

1000 (1600)

Inspect; replace as needed

D

Front wheel bearings

100 H

12 M

1000 (1600)

Inspect; replace as needed

D

Brake fluid

200 H

24 M

2000 (3200)

Change every two years

Suspension bushings

250 H

24 M

2000 (3200)

Inspect; replace if necessary

Spark arrester

200 H

24 M

2000 (3200)

Clean daily when driving in mud and water; replace a cracked or damaged arrester before operating (see the Spark Arrester section in this chapter)

XU

Shock Absorbers

250 H

-

2500 (4000)

Replace or rebuild (if applicable)

XU

Coolant

-

60 M

-

Replace coolant

XU

Valve clearance

500 H

-

5000 (8000)

Inspect; adjust as needed

D

Toe adjustment

-

Inspect periodically; adjust when parts are replaced

Headlight aim

-

Adjust as needed