Maintenance Chart Key

Symbol	Description
XU	Perform these procedures more often for vehicles subjected to severe use.
D	Have an authorized Polaris dealer or other qualified person perform these services.

WARNING

Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.

Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.

Item		Maintenance Interval (whichever comes first)			Remarks
Item		Hours	CLNDR	(KM)	Remarks
	Steering		Pre-Ride		Inspect and make adjustments as needed. See the Pre-Ride Checklist outlined in your owner’s manual.
	Front Suspension
	Rear Suspension
	Tires
	Brake Fluid Level
	Brake Lever Travel
	Brake System
	Wheels / Fasteners
	Frame Fasteners
	Passenger seat lock-out (if equipped)
	Engine Oil Level
	Winch (if equipped)
XU	Air Filter (Pre-Filter)	-	Daily	-	Inspect; clean often; replace as needed
	Air Box Sediment Tube	-	Daily	-	Drain deposits when visible
	Coolant	-	Daily	-	Check level daily, change coolant every two years
	Head Lights / Tail Lights / Work Lights	-	Daily	-	Check operation; apply dielectric grease if replacing
	Power Steering unit (If equipped)	-	Daily		Inspect daily, clean often
XU	Air Filter (main element)	-	Weekly	-	Inspect; replace as needed
XU D	Brake Pad Wear	10 H	Monthly	160	Inspect periodically
	Battery	20 H	Monthly	320	Check terminals; clean; test
	Fuel System	20 H	Monthly	-	Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion
	Engine Breather	25 H	Monthly	400
XU	Engine Oil Change	25 H	1 M	-	Break-in oil and filter change
XU	Demand Drive Fluid	25 H	1 M	400	Break-in fluid level check
XU	Rear Gearcase Oil	25 H	1 M	400	Break-in fluid level check
XU	Transmission Fluid	25 H	1 M	400	Break-in fluid level check
XU	General Lubrication	50 H	3 M	800	Lubricate all fittings, pivots, cables, etc.
	Shift Linkage	50 H	3 M	800	Inspect
D	Steering	50 H	6 M	800	Lubricate
XU	Front/Rear Suspension	50 H	6 M	800	Lubricate
XU	Throttle Release Switch	50 H	6 M	800	Inspect; adjust; lubricate; replace if necessary
	Throttle Body Intake Duct	50 H	6 M	800	Inspect ducts for proper sealing / air leaks
	Drive Belt	50 H	6 M	800	Inspect ducts for proper sealing / air leaks
	Cooling System	50 H	6 M	1600	Inspect coolant strength seasonally; pressure test system yearly
XU	Radiator	50 H	6 M	1600	Inspect; clean external surfaces
XU	Cooling Hoses	50 H	6 M	1600	Inspect for leaks
XU	Oil lines and fasteners	100 H	6 M	1600	Inspect for leaks and loose fittings
XU	Engine oil change	100 H	6 M	1600	Change the oil and filter
XU	Demand drive fluid (normal use)	100 H	12 M	1000	Change fluid
XU	Rear gearcase oil	100 H	12 M	1000	Change fluid
XU	Transmission oil	100 H	12 M	1000	Change fluid
D	Fuel System	100 H	12 M	1000	Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years
XU	Engine Mounts	100 H	12 M	1600	Inspect
	Exhaust Pipe / Silencer	100 H	12 M	1600	Inspect
XU	Spark Plug	100 H	12 M	1000	Inspect; replace as needed
XU	Wiring	100 H	12 M	1600	Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc.
D	Clutches (Drive/Driven)	100 H	12 M	1600	Inspect; clean; replace worn parts
D	Front Wheel Bearings	100 H	12 M	1600	Inspect; replace as needed
	Brake Systems and Hydraulic Hoses	100 H	12 M	1600	Inspect; replace as needed
D	Brake Fluid	200 H	24 M	3200	Change every two years
	Spark Arrestor	300 H	36 M	4800	Clean out; or remove clean out plug
XU	Coolant	-	60 M	-	Replace coolant (50/50 Extended Life Coolant)
XU	Valve Clearance	500 H	-	8000	Inspect; adjust as needed
D	Toe Adjustment	-			Inspect periodically; adjust as needed
	Headlight Aim	-			Adjust as needed

2022 Sportsman XP 1000 Touring EGI P/N 9940179

Maintenance Chart Key