Maintenance Chart Tables
XU | Perform these operations more often for vehicles subjected to severe use. |
D | Have an authorized POLARIS dealer or other qualified person perform these services. |
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log at the end of the manual.
Item |
Maintenance
Interval
(whichever comes first) |
Remarks | |||
---|---|---|---|---|---|
Hours | CLNDR | Km (Miles) | |||
Steering |
- |
Pre-Ride |
- |
Make adjustments as needed. See Pre-Ride Checklist section for details. |
|
Front suspension |
- |
Pre-Ride |
- |
||
Rear suspension |
- |
Pre-Ride |
- |
||
Tires |
- |
Pre-Ride |
- |
||
Brake fluid level |
- |
Pre-Ride |
- |
||
Brake pedal travel |
|||||
Brake system |
- |
Pre-Ride |
- |
||
Wheels/fasteners |
- |
Pre-Ride |
- |
||
Frame fasteners |
- |
Pre-Ride |
- |
||
Engine oil level |
- |
Daily |
- |
||
Air filter, pre-filter |
- |
Daily |
- |
Inspect; clean often; replace as needed |
|
Air box sediment tube |
- |
Daily |
- |
Drain deposits when visible |
|
Coolant |
- |
Daily |
- |
Check coolant level |
|
PVT intake |
- |
Daily |
- |
Inspect; clean often |
|
XU |
Power steering unit (if equipped) |
- |
Daily |
- |
Inspect daily; clean often |
Headlight/taillight |
- |
Daily |
- |
Check operation |
|
Air Filter |
- |
Weekly |
- |
Inspect; replace as needed |
|
D |
Brake pad wear |
10 H |
Monthly |
160 (100) |
Inspect periodically |
XU |
Front gearcase (demand drive) fluid |
25 H |
1 M |
- |
Perform a break-in oil level check |
XU |
Transmission (main gearcase) oil |
25 H |
1 M |
400 (250) |
Perform a break-in oil level check |
XU |
Engine oil change (break-in) |
25 H |
1 M |
- |
Perform a break-in oil change |
XU |
Engine breather filter (if equipped) |
25 H |
1 M |
400 (250) |
Inspect; replace as needed |
Fuel System |
25 H |
Monthly |
- |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion |
|
Battery |
25 H |
Monthly |
400 (250) |
Check terminals; clean; test |
|
XU |
General lubrication |
50 H |
3 M |
800 (500) |
Lubricate all fittings, pivots, cables, etc. |
D |
Throttle pedal |
50 H |
6 M |
800 (500) |
Inspect for free movement; replace pedal as needed |
Throttle body air intake ducts/flange |
50 H |
6 M |
800 (500) |
Inspect duct for proper sealing/air leaks |
|
Shift Linkage |
50 H |
6 M |
800 (500) |
Inspect, adjust |
|
XU |
Front Suspension |
50 H |
6 M |
800 (500) |
Lubricate and inspect bushings |
XU |
Rear Suspension |
50 H |
6 M |
800 (500) |
Lubricate and inspect bushings |
Cooling system (if applicable) |
50 H |
6 M |
1600 (1000) |
Inspect coolant strength seasonally; pressure test system yearly |
|
XU |
Oil lines, fasteners |
50 H |
6 M |
1600 (1000) |
Inspect for leaks and loose fittings |
Drive belt |
50 H |
6 M |
1600 (1000) |
Inspect; adjust; replace as needed |
|
XU |
Spray Suppression Valances (if equipped) |
50 H |
6 M |
1600 (1000) |
Clean regularly |
XU |
Seat Adjuster |
50 H |
6 M |
1600 (1000) |
Lubricate long threaded bolt and all pivot pins |
XU |
Engine oil change |
100 H |
6 M |
1600 (1000) |
Change the oil and filter |
XU |
Front gearcase (demand drive) fluid |
100 H |
12 M |
1600 (1000) |
Change fluid |
XU |
Transmission (main gearcase) oil |
100 H |
12 M |
1600 (1000) |
Change fluid |
D |
Fuel system/filter |
100 H |
12 M |
1600 (1000) |
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years |
XU |
Spark plugs |
100 H |
12 M |
1600 (1000) |
Inspect; replace as needed, torque to specification |
XU |
Radiator |
100 H |
12 M |
1600 (1000) |
Inspect; clean external surfaces |
XU |
Cooling Hoses |
100 H |
12 M |
1600 (1000) |
Inspect for leaks |
XU |
Engine mounts |
100 H |
12 M |
1600 (1000) |
Inspect |
Exhaust muffler/ pipe |
100 H |
12 M |
1600 (1000) |
Inspect |
|
XU |
Wiring |
100 H |
12 M |
1600 (1000) |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
D |
Clutches (drive and driven) |
100 H |
12 M |
1600 (1000) |
Inspect; clean; replace worn parts |
XU |
Shock Seals |
100 H |
- |
- |
Inspect shock seals |
XU D |
Shocks |
- |
12 M |
2400 (1500) |
See your dealer for oil change/seal inspection. |
D |
Front wheel bearings |
100 H |
12 M |
1600 (1000) |
Inspect; replace as needed |
D |
Brake fluid |
200 H |
24 M |
3200 (2000) |
Change every two years |
Suspension bushings |
250 H |
24 M |
3200 (2000) |
Inspect; replace if necessary |
|
Spark arrester |
200 H |
24 M |
3200 (2000) |
Clean daily when driving in mud and water; replace a cracked or damaged arrester before operating (see the Spark Arrester section in this chapter) |
|
Valve clearance |
500 H |
- |
8000 (5000) |
Check; adjust as needed |
|
XU |
Coolant |
- |
60 M |
- |
Replace coolant |
D |
Toe adjustment |
- |
Inspect periodically; adjust when parts are replaced |
||
Headlight aim |
- |
Adjust as needed |
XU – Perform these procedures more often for vehicles subjected to severe use.
D – Have an authorized POLARIS dealer or other qualified person perform these services.