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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Mechanical Clutch Lever Lubrication

  1. The clutch cable adjuster lock nut is located on the bottom of the clutch cover on the engine. Loosen the lock nut.

  2. Turn the cable adjuster nut completely inward to provide maximum lever freeplay.

  3. Remove the nut 1 and pivot pin 2. Disconnect the clutch cable from the clutch lever.

  4. Remove any old grease and dirt from the lever and housing. Lubricate the clutch lever and pin with moly assembly grease or all-purpose grease.

    NOTICE
    During installation of the lever, be aware of the internal clutch switch. Improper assembly can cause damage to the switch.

  5. Reconnect the clutch cable. Reinstall the pivot pin and nut. Torque the nut to specifications.

    TORQUE
    53 in-lb (6 Nm)

  6. Adjust clutch lever freeplay. See Mechanical Clutch Lever Freeplay.

  7. Tighten the adjuster lock nut to specifications.

    TORQUE
    53 in-lb (6 Nm)