en
IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Mechanical Clutch Lever Freeplay

  1. With handlebars pointing straight ahead, measure the clutch lever free play at point shown 1.

    Clutch Lever Free Play:

    .019–.059” (0.5–1.5 mm)

  2. The clutch cable adjuster lock nut 2 is located on the bottom of the clutch cover on the engine. Loosen the lock nut.

  3. Turn the cable adjuster nut inward or outward until clutch lever freeplay is 0.5-1.5 mm as measured at the clutch perch.

    NOTICE
    Improper clutch lever freeplay may cause clutch damage.

  4. While holding the cable, tighten the adjuster lock nut securely.

  5. Verify that the safety switch activates properly. The engine should not start in gear with the clutch lever released. Never test the clutch safety switch by attempting to start the motorcycle in gear unless the rear wheel is raised off the ground.

TIP
The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch.