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2025 GENERAL 1000 Owner’s Manual

  • i 2025 GENERAL 1000 Owner's Manual
  • ii Welcome
  • Chapter 1: Introduction
    • 1.1.1: Before You Ride
    • 1.1.2: Safety Symbols and Signal Words
    • 1.1.3: European Vibration and Noise
    • 1.1.4: Declaration of Conformity
    • 1.1.5: Radio Compliance Statements
    • 1.1.6: Vehicle Identification Numbers
  • Chapter 2: Safety
    • 2.2.1: Owner Requirements
    • 2.2.2: Driver and Passenger Qualifications
    • 2.2.3: Prepare Vehicle for the Ride
    • 2.2.4: Prepare Yourself, Passengers, and Cargo for the Ride
    • 2.2.5: Driving Guidelines
    • 2.2.6: Safety Labels and Locations
      • 2.2.6.1: Proper Use Warning (7182649)
      • 2.2.6.2: Payload Warning / Shift Caution
      • 2.2.6.3: Seat Belt/Drive Responsibly Warning
      • 2.2.6.4: Fuel Transport Warning
      • 2.2.6.5: Clutch Cover Warning
      • 2.2.6.6: Load / Passenger / Tire Pressure Warning
      • 2.2.6.7: Air Filter Caution
      • 2.2.6.8: Intake Duct Caution
  • Chapter 3: Features and Controls
    • 3.3.1: Component Locations
    • 3.3.2: Gear Selector
    • 3.3.3: Switches
      • 3.3.3.1: Ignition Switch
      • 3.3.3.2: AWD/Differential Lock Switch
      • 3.3.3.3: Light Switch
      • 3.3.3.4: Winch Switch (if equipped)
    • 3.3.4: Auxiliary Outlet
    • 3.3.5: Foot Pedals
      • 3.3.5.1: Brake Pedal
      • 3.3.5.2: Throttle Pedal
    • 3.3.6: Seats
      • 3.3.6.1: Seat Belts
      • 3.3.6.2: Seat Belt Inspection
      • 3.3.6.3: Seat and Storage Compartments
      • 3.3.6.4: Seat Removal and Compartment Access
    • 3.3.7: Electronic Power Steering
    • 3.3.8: Adjustable Steering Wheel
    • 3.3.9: Rollover Protective Structure (ROPS)
    • 3.3.10: Trailer Hitch Bracket
    • 3.3.11: Cab Doors
    • 3.3.12: Fuel Cap
    • 3.3.13: Hood
    • 3.3.14: Instrument Cluster
      • 3.3.14.1: Speedometer
      • 3.3.14.2: Tachometer
      • 3.3.14.3: Mode Button
      • 3.3.14.4: TOGGLE BUTTONS
      • 3.3.14.5: Indicator Lamps
    • 3.3.15: Rider Information Center
      • 3.3.15.1: Mode Information Displays
      • 3.3.15.2: Accessing Menus and Options
        • 3.3.15.2.1: Gauge Settings Menu
        • 3.3.15.2.2: Backlight Color
        • 3.3.15.2.3: Backlight Brightness
        • 3.3.15.2.4: Clock
        • 3.3.15.2.5: Display Units (Standard/Metric)
        • 3.3.15.2.6: Trip Meter
        • 3.3.15.2.7: Trip Time
        • 3.3.15.2.8: Programmable Service Interval
      • 3.3.15.3: Engine Error Codes
  • Chapter 4: Operation
    • 4.4.1: Safety Warnings
    • 4.4.2: Vehicle Break-in Period
      • 4.4.2.1: Engine and Drivetrain Break-in
      • 4.4.2.2: PVT Break-in (Clutches/Belt)
    • 4.4.3: Fuel Recommendation
    • 4.4.4: Starting the Engine
    • 4.4.5: Stopping the Engine
    • 4.4.6: Braking
    • 4.4.7: All Wheel Drive/Rear Differential
      System (AWD)
    • 4.4.8: Hauling Cargo
      • 4.4.8.1: Towing Loads
      • 4.4.8.2: Belt Life
      • 4.4.8.3: Dumping the Cargo Box
    • 4.4.9: Towing the GENERAL
  • Chapter 5: Emission Control Systems
    • 5.5.1: Noise Emission Control System
    • 5.5.2: Operation on Public Lands in the U.S.A.
    • 5.5.3: Crankcase Emission Control System
    • 5.5.4: Exhaust Emission Control System
    • 5.5.5: Electromagnetic Interference
  • Chapter 6: Maintenance
    • 6.6.1: Periodic Maintenance Chart
    • 6.6.2: Maintenance Chart Key
    • 6.6.3: Lubrication Recommendations
    • 6.6.4: Grease Lubrication Points
    • 6.6.5: Engine Oil
      • 6.6.5.1: Oil Recommendations
      • 6.6.5.2: Oil Check
      • 6.6.5.3: Oil and Filter Change
    • 6.6.6: Gearcases
      • 6.6.6.1: Transmission (Main Gearcase)
      • 6.6.6.2: Front Gearcase
      • 6.6.6.3: Front Gearcase
      • 6.6.6.4: Gearcase Specification Chart
    • 6.6.7: Spark Plugs
      • 6.6.7.1: Spark Plug Recommendations
        • 6.6.7.1.1: Spark Plug Gap / Torque
      • 6.6.7.2: Spark Plug Inspection
        • 6.6.7.2.1: Normal Plug
        • 6.6.7.2.2: Wet Fouled Plug
    • 6.6.8: Cooling System
      • 6.6.8.1: Adding or Changing Coolant
      • 6.6.8.2: Radiator and Cooling Fan
      • 6.6.8.3: Overflow Bottle Coolant Level
      • 6.6.8.4: Radiator Coolant Level
    • 6.6.9: POLARIS Variable Transmission (PVT) System
      • 6.6.9.1: Belt Replacement / Debris Removal
      • 6.6.9.2: PVT Drying
    • 6.6.10: Vehicle Immersion
    • 6.6.11: Steering Wheel Inspection
    • 6.6.12: Power Steering Unit
    • 6.6.13: Filter Systems
      • 6.6.13.1: Air Filter
      • 6.6.13.2: PVT Intake Screen
    • 6.6.14: Spark Arrester
    • 6.6.15: Brakes
      • 6.6.15.1: Brake Fluid
      • 6.6.15.2: Brake Inspection
    • 6.6.16: Suspension Settings
      • 6.6.16.1: Front/Rear Spring Preload (Sport)
      • 6.6.16.2: Front/Rear Spring Preload (Premium)
      • 6.6.16.3: Front/Rear Shock Compression (Premium Models Only)
    • 6.6.17: Tires
      • 6.6.17.1: Tire Tread Depth
      • 6.6.17.2: Axle and Wheel Nut Torque Specifications
      • 6.6.17.3: Wheel Removal
      • 6.6.17.4: Wheel Installation
    • 6.6.18: Fuses
    • 6.6.19: Lights
      • 6.6.19.1: Headlight Replacement
      • 6.6.19.2: Headlight Beam Adjustment
      • 6.6.19.3: Brake Lights
    • 6.6.20: Battery
      • 6.6.20.1: Battery Removal
      • 6.6.20.2: Battery Installation
      • 6.6.20.3: Battery Maintenance and Charging
    • 6.6.21: Cleaning and Storage
      • 6.6.21.1: Washing the Vehicle
      • 6.6.21.2: Polishing the Vehicle
        • 6.6.21.2.1: Polishing Tips
      • 6.6.21.3: Storage Tips
        • 6.6.21.3.1: Clean the Exterior
        • 6.6.21.3.2: Stabilize the Fuel
        • 6.6.21.3.3: Oil and Filter
        • 6.6.21.3.4: Air Filter / Air Box
        • 6.6.21.3.5: Inspect and Lubricate
        • 6.6.21.3.6: Battery Maintenance
        • 6.6.21.3.7: Fog the Engine
        • 6.6.21.3.8: Storage Area / Covers
        • 6.6.21.3.9: Fluid Levels
      • 6.6.21.4: Removal from Storage
      • 6.6.21.5: Transporting the GENERAL
  • Specifications
    • 7.1 General 1000 Sport
    • 7.2 General 1000 Premium
    • 7.3 Clutching (GENERAL)
  • Chapter 7: POLARIS Products
    • 7.7.1: Lubricants / Service Products
  • Chapter 8: Troubleshooting
    • 8.8.1: Drive Belt Wear/Burn
    • 8.8.2: Engine Doesn't Turn Over
    • 8.8.3: Engine Turns Over, Fails to Start
    • 8.8.4: Engine Backfires
    • 8.8.5: Engine Pings or Knocks
    • 8.8.6: Engine Runs Irregularly, Stalls or Misfires
    • 8.8.7: Engine Stops or Loses Power
  • Chapter 9: Warranty
    • 9.9.1: Limited Warranty
    • 9.9.2: Registration
    • 9.9.3: Warranty Coverage And Exclusions
      • 9.9.3.1: Limitations Of Warranties And Remedies
      • 9.9.3.2: Lubricants and Fluids
    • 9.9.4: How To Obtain Warranty Service
      • 9.9.4.1: In the Country where your product was purchased:
      • 9.9.4.2: Outside the Country where your product was purchased:
      • 9.9.4.3: If you move:
      • 9.9.4.4: If you purchase from a private party:
    • 9.9.5: Exported Products
    • 9.9.6: Notice
    • 9.9.7: U.S.A. EPA Emissions Limited Warranty
    • 9.9.8: California Residents
    • 9.9.9: California Emissions
  • Chapter 10: Maintenance Log
    • 10.10.1: Maintenance Log

Gearcases

In this section:

  1. Transmission (Main Gearcase)
  2. Front Gearcase
  3. Front Gearcase
  4. Gearcase Specification Chart

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