Fuel Tank Removal

WARNING

Allow engine and exhaust to cool completely before disconnecting fuel line or removing tank. Protect fuel tank finish when removing, storing, and installing tank.

Fuel Tank Removal Preparation

  1. Prepare a location to securely position the fuel tank with a drain pan to catch any fuel that may leak or drip from disconnected hoses or fittings.

Disconnect Fuel Line

  1. Remove three screws and coil cover.

  2. Push button on both sides of fuel fitting and disconnect fuel line from fuel rail.

    IMPORTANT
    Do not use a tool to remove fitting or damage to fitting may occur.

Fuel Tank Removal

  1. Remove screw from bracket under left hand front of tank and let bracket hang.

  2. Remove screw from bracket under right hand front of tank and let bracket hang.

  3. Rotate both fuel tank brackets downward to disconnect from isolator.

  4. Slowly lift tank and disconnect fuel pump electrical connector A.

  5. Disconnect fuel vent line B from fuel tank.

  6. Hold tank at front and rear, slide tank upward and rearward to remove.

Parent topic: Chief® Motorcycles