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2019 RZR XP Turbo Owner’s Manual

  • i 2019 RZR XP Turbo Owner’s Manual
  • ii Welcome
  • iii Safety Symbols and Signal Words
  • Table Of Contents
  • Chapter 1: Introduction
    • 1.1.1: Before You Ride
    • 1.1.2: Vehicle Identification Numbers
  • Chapter 2: Safety
    • 2.2.1: Safety Training
    • 2.2.2: Safe Riding Gear
    • 2.2.3: Safety Labels and Locations
      • 2.2.3.1: Proper Use Warning
      • 2.2.3.2: Drive Responsibly Warning
      • 2.2.3.3: Payload Warning
      • 2.2.3.4: Riders Warning
      • 2.2.3.5: Seat Belt Warning
      • 2.2.3.6: Load/Passenger/Tire Pressure Warning
      • 2.2.3.7: Belt Debris Warning
      • 2.2.3.8: Air Box Caution
      • 2.2.3.9: Fuel Transport Warning
      • 2.2.3.10: International Warning Labels
        • 2.2.3.10.1: General Alert
        • 2.2.3.10.2: Intake Alert (7185975)
        • 2.2.3.10.3: Clutch Cover Alert (7181427)
        • 2.2.3.10.4: Fuel / Load / Passenger / Tire Pressure Alerts
    • 2.2.4: Safety Warnings
      • 2.2.4.1: Operating Without Instruction
      • 2.2.4.2: Operator Restrictions / Age Restrictions
      • 2.2.4.3: Using Alcohol or Drugs
      • 2.2.4.4: Failure to Inspect Before Operating
      • 2.2.4.5: Protective Apparel
      • 2.2.4.6: Seat Belts
      • 2.2.4.7: Cab Doors
      • 2.2.4.8: Carrying Multiple Passengers (RZR 2–Seat)
      • 2.2.4.9: Carrying Multiple Passengers (RZR 4-Seat)
      • 2.2.4.10: Operating With a Load on the Vehicle
      • 2.2.4.11: Passengers in the Cargo Box
      • 2.2.4.12: Operating on Pavement
      • 2.2.4.13: Operating on Public Roads
      • 2.2.4.14: Operating at Excessive Speeds
      • 2.2.4.15: Turning Improperly
      • 2.2.4.16: Jumps and Stunts
      • 2.2.4.17: Improper Hill Climbing
      • 2.2.4.18: Descending Hills Improperly
      • 2.2.4.19: Crossing Hillsides
      • 2.2.4.20: Stalling While Climbing a Hill
      • 2.2.4.21: Operating in Unfamiliar Terrain
      • 2.2.4.22: Operating Improperly in Reverse
      • 2.2.4.23: Improper Tire Maintenance
      • 2.2.4.24: Skidding or Sliding
      • 2.2.4.25: Operating Over Obstacles
      • 2.2.4.26: Operating Through Water
      • 2.2.4.27: Operating on Frozen Bodies of Water
      • 2.2.4.28: Operating a Damaged Vehicle
      • 2.2.4.29: Improper Cargo Loading
      • 2.2.4.30: Refueling
      • 2.2.4.31: Exposure to Exhaust
      • 2.2.4.32: Hot Exhaust Systems
      • 2.2.4.33: Unauthorized Use of the Vehicle
      • 2.2.4.34: Equipment Modifications
  • Chapter 3: Features and Controls
    • 3.3.1: Component Locations
    • 3.3.2: Steering Wheel
    • 3.3.3: Switches
      • 3.3.3.1: Ignition Switch
      • 3.3.3.2: Headlight Switch
      • 3.3.3.3: All Wheel Drive (AWD) Switch
      • 3.3.3.4: Auxiliary Outlets
      • 3.3.3.5: Suspension Mode Switch
      • 3.3.3.6: Electronic Power Steering (EPS)
    • 3.3.4: Seats
    • 3.3.5: Passenger Hand Hold
    • 3.3.6: Turbo System
    • 3.3.7: Hood
    • 3.3.8: Fuel Recommendations
    • 3.3.9: Seat Belts
      • 3.3.9.1: 3-Point Seat Belt
      • 3.3.9.2: Seat Belt Inspection
      • 3.3.9.3: Seat Belt Height Adjuster (if equipped)
    • 3.3.10: Service Access Panels
    • 3.3.11: Cab Doors
    • 3.3.12: Gear Selector
    • 3.3.13: Brake and Throttle Pedals
    • 3.3.14: Rollover Protective Structure (ROPS)
    • 3.3.15: All Wheel Drive (AWD) System
    • 3.3.16: Instrument Cluster
      • 3.3.16.1: Speedometer
      • 3.3.16.2: Tachometer
      • 3.3.16.3: Mode and Toggle Buttons
      • 3.3.16.4: Indicator Lamps
    • 3.3.17: Rider Information Center
      • 3.3.17.1: Mode Information Displays
      • 3.3.17.2: Accessing Menus and Options
        • 3.3.17.2.1: Gauge Settings Menu
        • 3.3.17.2.2: Backlight Color
        • 3.3.17.2.3: Backlight Brightness
        • 3.3.17.2.4: Clock
        • 3.3.17.2.5: Display Units (Standard/Metric)
        • 3.3.17.2.6: Trip Meter
        • 3.3.17.2.7: Trip Time
        • 3.3.17.2.8: Programmable Service Interval
      • 3.3.17.3: Engine Error Codes
      • 3.3.17.4: Diagnostic Display Code Definitions
  • Chapter 4: Operation
    • 4.4.1: Important Information
    • 4.4.2: Vehicle Break-in Period
    • 4.4.3: Pre-Ride Inspection
    • 4.4.4: Safe Operation Practices
    • 4.4.5: Starting the Engine
    • 4.4.6: Stopping the Engine
    • 4.4.7: Trail Etiquette
    • 4.4.8: Braking
    • 4.4.9: Parking the Vehicle
    • 4.4.10: Know Your Riding Area / Tread Lightly®
    • 4.4.11: New Operator Driving Procedures
    • 4.4.12: Driving With Passengers
    • 4.4.13: Driving on Slippery Surfaces
    • 4.4.14: Driving Uphill
    • 4.4.15: Driving on a Sidehill (Sidehilling)
    • 4.4.16: Driving Downhill
    • 4.4.17: Driving Through Water
    • 4.4.18: Driving Over Obstacles
    • 4.4.19: Driving in Reverse
    • 4.4.20: Parking on an Incline
    • 4.4.21: Hauling Cargo
    • 4.4.22: Towing
  • Chapter 5: Winch Guide
    • 5.5.1: Winch Safety
    • 5.5.2: Winch Safety Precautions
    • 5.5.3: Winch Operation
    • 5.5.4: Winch Cable Care
    • 5.5.5: Shock Loading
    • 5.5.6: Winch Maintenance and Service Safety
  • Chapter 6: Emission Control Systems
    • 6.6.1: Noise Emission Control System
    • 6.6.2: Operation on Public Lands in the U.S.A.
    • 6.6.3: Crankcase Emission Control System
    • 6.6.4: Exhaust Emission Control System
    • 6.6.5: Electromagnetic Interference
  • Chapter 7: Maintenance
    • 7.7.1: Periodic Maintenance Chart
      • 7.7.1.1: Maintenance Chart Tables
    • 7.7.2: Lubrication Recommendations
    • 7.7.3: Engine Oil
      • 7.7.3.1: Oil Recommendations
      • 7.7.3.2: Oil Check
      • 7.7.3.3: Oil and Filter Change
    • 7.7.4: Transmission (Main Gearcase)
      • 7.7.4.1: Fluid Check
      • 7.7.4.2: Fluid Change
    • 7.7.5: Demand Drive Unit (Front Gearcase)
      • 7.7.5.1: Demand Drive Fluid Check
      • 7.7.5.2: Demand Drive Fluid Change
    • 7.7.6: Gearcase Specification Chart
    • 7.7.7: Spark Plugs
      • 7.7.7.1: Spark Plug Gap / Torque
      • 7.7.7.2: Spark Plug Removal and Replacement
      • 7.7.7.3: Spark Plug Condition
    • 7.7.8: Fuse / Relay Center
    • 7.7.9: Cooling System
      • 7.7.9.1: Adding or Changing Coolant
      • 7.7.9.2: Radiators and Cooling Fan
      • 7.7.9.3: Radiator Coolant Level / Changing Coolant
      • 7.7.9.4: Pressure Tank Coolant Level
    • 7.7.10: POLARIS Variable Transmission (PVT) System
      • 7.7.10.1: Belt Replacement / Debris Removal
      • 7.7.10.2: PVT Drying
    • 7.7.11: Filter Systems
      • 7.7.11.1: Intake Pre-Filters
      • 7.7.11.2: Air Filter
    • 7.7.12: Spark Arrester
    • 7.7.13: Brakes
      • 7.7.13.1: Brake Inspection
      • 7.7.13.2: Brake Fluid
    • 7.7.14: Suspension Settings
      • 7.7.14.1: Shock Adjustment Recommendations
      • 7.7.14.2: Front / Rear Spring Preload Adjustment
        • 7.7.14.2.1: Factory Default Preload Settings
      • 7.7.14.3: Front / Rear Shock Compression Adjustment
    • 7.7.15: Tires
      • 7.7.15.1: Tire Tread Depth
      • 7.7.15.2: Axle and Wheel Nut Torque Specifications
      • 7.7.15.3: Wheel Removal
      • 7.7.15.4: Wheel Installation
    • 7.7.16: Lights
      • 7.7.16.1: Taillight / Brake Light Replacement
      • 7.7.16.2: Headlight Replacement
      • 7.7.16.3: Headlight Beam Adjustment
    • 7.7.17: Vehicle Immersion
    • 7.7.18: Steering Wheel Inspection
    • 7.7.19: Battery
      • 7.7.19.1: Battery Removal
      • 7.7.19.2: Battery Installation
      • 7.7.19.3: Battery Storage
      • 7.7.19.4: Battery Charging
    • 7.7.20: Cleaning and Storage
      • 7.7.20.1: Washing the Vehicle
      • 7.7.20.2: Polishing the Vehicle
      • 7.7.20.3: Storage Tips
      • 7.7.20.4: Transporting the Vehicle
  • Chapter 8: Specifications
    • 8.8.1: RZR XP Turbo/ RZR XP 4 Turbo Specifications
  • Chapter 9: Polaris Products
    • 9.9.1: Lubricants / Service Products
  • Chapter 10: Troubleshooting
    • 10.10.1: Drive Belt Wear / Burn
    • 10.10.2: Engine Doesn’t Turn Over
    • 10.10.3: Engine Turns Over, Fails to Start
    • 10.10.4: Engine Backfires
    • 10.10.5: Engine Pings or Knocks
    • 10.10.6: Engine Runs Irregularly, Stalls or Misfires
    • 10.10.7: Engine Stops or Loses Power
  • Chapter 11: Warranty
    • 11.11.1: Limited Warranty
    • 11.11.2: Registration
    • 11.11.3: Warranty Coverage and Exclusions
    • 11.11.4: How To Obtain Warranty Service
    • 11.11.5: Notice
    • 11.11.6: U.S.A. EPA Emissions Limited Warranty
    • 11.11.7: California Residents
  • Chapter 12: Maintenance Log
    • 12.12.1: Maintenance Log

Suspension Settings

In this section:

  1. Shock Adjustment Recommendations
  2. Front / Rear Spring Preload Adjustment
  3. Front / Rear Shock Compression Adjustment

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