Handlebar Component Fastener Torques
Moving a handlebar component without first loosening its screws/set screws may cut grooves into the handlebar, making it difficult to secure the component. DO NOT move a handlebar component without first loosening its mounting screws/set screws. Take care to avoid damaging hand warmer/brake switch wires when moving components.
| Component | Torque DO NOT OVER-TIGHTEN |
|
|---|---|---|
| 1 | Left Handlebar Control Block |
20 in-lbs (2.3 N·m) |
| 2 | Brake Lever / Master Cylinder Torque the front screw first, then torque the screw next to the reservoir. |
70 in-lbs (7.9 N·m) |
| 3 | Upper / Lower Riser Clamps |
14.8 ft-lbs (20 N·m) |
| 4 | Throttle Lever Block Set Screw |
27 in-lbs (3.1 N·m) |
| 5 | Throttle Lever Block Cover Screws |
6 in-lbs (0.7 N·m) |
| 6 | Auxiliary Engine Stop Switch Set Screw |
12 in-lbs (1.4 N·m) |
| 7 | Riser | Install with the “FWD” stamp facing toward the hood |
| Not Shown | Hand Guard Mounts (if applicable) | Hand-Tight |
| Not Shown | Mountain Hoop Bar (if applicable) |
10 ft-lbs (13.6 N·m) |