The maintenance interval charts outline required maintenance and
inspection based on vehicle hours / miles. Each table states the number
of hours / miles that service is required on the vehicle. Some items
or components may need to be serviced more often due to severe use,
such as operation in water or under severe loads. When the vehicle
goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile
chart and start the interval process over, disregard any break-in
services.
The following symbols denote potential items to be aware of during
maintenance:
Maintenance Interval Key
Symbol |
Description |
XU
|
Perform these procedures more often for vehicles subjected
to severe use.
|
D
|
Have an authorized Polaris dealer or other qualified person
perform these services.
|
25 Hour / 250 mile (400 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Break-in oil and filter change |
XU |
Front Gearcase Fluid |
Break-in fluid change |
|
Fuel System |
Inspect; cycle key to pressurize fuel pump;
check lines and fittings for leaks and abrasion. |
XU |
Transmission Oil |
Break-in oil level check |
50 Hour / 500 mile (800 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
|
Drive Belt (Non-EBS Clutch) |
Inspect; replace as needed |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
75 Hour / 750 mile (1200 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
100 Hour / 1000 mile (1600 km) Service
Item |
Remarks |
XU |
Air Filter (Main Element) |
Inspect; replace as needed |
|
Battery |
Check terminals; clean; test; replace as needed |
XU / D |
Brake Pad Wear |
Inspect |
|
Cam Chain Tensioner |
Inspect; clean; replace as needed |
D |
Clutches (Non-EBS) |
Inspect bushings, rollers, wearable parts;
clean; replace worn parts |
XU |
Cooling Hoses |
Inspect for leaks |
|
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly. |
|
Drive Belt (EBS / Non-EBS Clutches) |
Inspect; replace as needed |
XU |
Engine Breather |
Inspect, clean, replace if necessary |
XU |
Engine Mounts |
Inspect |
XU |
Engine Oil |
Change the oil and filter |
|
Exhaust Pipe / Silencer / Joints |
Inspect; replace worn parts |
XU |
Front Gearcase Fluid |
Check level |
XU |
Front / Rear Suspension |
Lubricate |
XU / D |
Fuel System |
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail and fuel pump. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
XU |
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
|
Spark Arrestor |
Non-ETC Models: Inspect; remove the clean-out
bolt. ETC / California Models: Inspect; remove and
clean the screen. |
XU |
Spark Plug |
Inspect; replace as needed |
D |
Steering |
Lubricate |
E |
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
D |
Wheel Bearings |
Inspect; replace as needed |
XU |
Wiring |
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to water, mud, etc. |
125 Hour / 1250 mile (2000 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
150 Hour / 1500 mile (2400 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
|
Drive Belt (Non-EBS Clutch) |
Inspect; replace as needed |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
175 Hour / 1750 mile (2800 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
200 Hour / 2000 mile (3200 km) Service
Item |
Remarks |
XU |
Air Filter (Main Element) |
Inspect; replace as needed |
|
Battery |
Check terminals; clean; test; replace as needed |
|
Brake Fluid |
Change |
XU / D |
Brake Pad Wear |
Inspect |
|
Cam Chain Tensioner |
Inspect; clean; replace as needed |
D |
Clutches (EBS / Non-EBS) |
Inspect bushings, rollers, wearable parts;
clean; replace worn parts |
XU |
Cooling Hoses |
Inspect for leaks |
|
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly. |
|
Valve Clearance |
Inspect; adjust as needed |
|
Drive Belt (EBS / Non-EBS Clutches) |
Inspect; replace as needed |
XU |
Engine Breather |
Inspect, clean, replace if necessary |
XU |
Engine Mounts |
Inspect |
XU |
Engine Oil |
Change the oil and filter |
|
Exhaust Pipe / Silencer / Joints |
Inspect; replace worn parts |
XU |
Front Gearcase Fluid |
Change fluid |
XU / D |
Fuel System |
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail and fuel pump. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
XU |
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
|
Spark Arrestor |
Non-ETC Models: Inspect; remove the clean-out
bolt. ETC / California Models: Inspect; remove and
clean the screen. |
XU |
Spark Plug |
Inspect; replace as needed |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
|
Transmission Oil |
Change oil |
D |
Wheel Bearings |
Inspect; replace as needed |
XU |
Wiring |
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to water, mud, etc. |
225 Hour / 2250 mile (3600 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
250 Hour / 2500 mile (4000 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
|
Drive Belt (Non-EBS Clutch) |
Inspect; replace as needed |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU / D |
Shock Absorbers |
Replace or rebuild (if applicable) |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
275 Hour / 2750 mile (4400 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
300 Hour / 3000 mile (4800 km) Service
Item |
Remarks |
XU |
Air Filter (Main Element) |
Inspect; replace as needed |
|
Battery |
Check terminals; clean; test; replace as needed |
XU / D |
Brake Pad Wear |
Inspect |
|
Cam Chain Tensioner |
Inspect; clean; replace as needed |
D |
Clutches (Non-EBS) |
Inspect bushings, rollers, wearable parts;
clean; replace worn parts |
XU |
Cooling Hoses |
Inspect for leaks |
|
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly. |
|
Drive Belt (EBS / Non-EBS Clutches) |
Inspect; replace as needed |
XU |
Engine Breather |
Inspect, clean, replace if necessary |
XU |
Engine Mounts |
Inspect |
XU |
Engine Oil |
Change the oil and filter |
|
Exhaust Pipe / Silencer / Joints |
Inspect; replace worn parts |
XU |
Front Gearcase Fluid |
Check level |
XU / D |
Fuel System |
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail and fuel pump. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
XU |
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
|
Spark Arrestor |
Non-ETC Models: Inspect; remove the clean-out
bolt. ETC / California Models: Inspect; remove and
clean the screen. |
XU |
Spark Plug |
Inspect; replace as needed |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
D |
Wheel Bearings |
Inspect; replace as needed |
XU |
Wiring |
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to water, mud, etc. |
325 Hour / 3250 mile (5200 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
350 Hour / 3500 mile (5600 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
|
Drive Belt (Non-EBS Clutch) |
Inspect; replace as needed |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
375 Hour / 3750 mile (6000 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
400 Hour / 4000 mile (6400 km) Service
Item |
Remarks |
XU |
Air Filter (Main Element) |
Inspect; replace as needed |
|
Battery |
Check terminals; clean; test; replace as needed |
|
Brake Fluid |
Change every two years |
XU / D |
Brake Pad Wear |
Inspect |
|
Cam Chain Tensioner |
Inspect; clean; replace as needed |
D |
Clutches (EBS / Non-EBS) |
Inspect bushings, rollers, wearable parts;
clean; replace worn parts |
XU |
Cooling Hoses |
Inspect for leaks |
|
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly. |
|
Valve Clearance |
Inspect; adjust as needed |
|
Drive Belt (EBS / Non-EBS Clutches) |
Inspect; replace as needed |
XU |
Engine Breather |
Inspect, clean, replace if necessary |
XU |
Engine Mounts |
Inspect |
XU |
Engine Oil |
Change the oil and filter |
|
Exhaust Pipe / Silencer / Joints |
Inspect; replace worn parts |
XU |
Front Gearcase Fluid |
Change fluid |
XU |
Front / Rear Suspension |
Lubricate |
XU / D |
Fuel System |
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail and fuel pump. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
XU |
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
|
Spark Arrestor |
Non-ETC Models: Inspect; remove the clean-out
bolt. ETC / California Models: Inspect; remove and
clean the screen. |
XU |
Spark Plug |
Inspect; replace as needed |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Change oil |
D |
Wheel Bearings |
Inspect; replace as needed |
XU |
Wiring |
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to water, mud, etc. |
425 Hour / 4250 mile (6400 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
450 Hour / 4500 mile (6800 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
|
Drive Belt (Non-EBS Clutch) |
Inspect; replace as needed |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU |
Shock Absorbers |
Inspect for leaks, loose joints, and wear |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
475 Hour / 4750 mile (7200 km) Service
Item |
Remarks |
XU / D |
Brake Pad Wear |
Inspect |
XU |
Engine Oil |
Check level |
XU |
Front Gearcase Fluid |
Check level |
|
Fuel System Check |
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion. |
XU |
Transmission Oil |
Check level |
500 Hour / 5000 mile (7600 km) Service
Item |
Remarks |
XU |
Air Filter (Main Element) |
Inspect; replace as needed |
|
Battery |
Check terminals; clean; test; replace as needed |
XU / D |
Brake Pad Wear |
Inspect |
|
Cam Chain Tensioner |
Inspect; clean; replace as needed |
D |
Clutches (Non-EBS) |
Inspect bushings, rollers, wearable parts;
clean; replace worn parts |
XU |
Cooling Hoses |
Inspect for leaks |
|
Cooling System |
Replace coolant with Polaris 50/50 Extended-Life
Antifreeze. |
|
Drive Belt (EBS / Non-EBS Clutches) |
Inspect; replace as needed |
XU |
Engine Breather |
Inspect, clean, replace if necessary |
XU |
Engine Mounts |
Inspect |
XU |
Engine Oil |
Change the oil and filter |
|
Exhaust Pipe / Silencer / Joints |
Inspect; replace worn parts |
XU |
Front Gearcase Fluid |
Check level |
XU / D |
Fuel System |
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail and fuel pump. |
XU |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
XU |
Radiator |
Inspect; clean external surfaces |
|
Shift Linkage |
Inspect |
XU / D |
Shock Absorbers |
Replace or rebuild (if applicable) |
|
Spark Arrestor |
Non-ETC Models: Inspect; remove the clean-out
bolt. ETC / California Models: Inspect; remove and
clean the screen. |
XU |
Spark Plug |
Inspect; replace as needed |
D |
Steering |
Lubricate |
|
Throttle Body Intake Duct |
Inspect ducts for proper sealing / air leaks |
XU |
Throttle Cable |
Inspect; adjust; lubricate; replace if necessary |
XU |
Transmission Oil |
Check level |
D |
Wheel Bearings |
Inspect; replace as needed |
XU |
Wiring |
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to water, mud, etc. |