Maintenance Interval Chart
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
| Item | Maintenance Interval (whichever comes first) |
Remarks | |||
|---|---|---|---|---|---|
| Hours | Calendar | Miles (KM) |
|||
| Steering | Pre-Ride | Inspect and make adjustments as needed. | |||
| Front Suspension | |||||
| Rear Suspension | |||||
| Tires | |||||
| Brake Fluid Level | |||||
| Brake Lever Travel | |||||
| Brake System | |||||
| Wheels / Fasteners | |||||
| CV Boot | |||||
| Frame Fasteners | |||||
| Engine Oil Level | |||||
| Winch (if equipped) | |||||
| XU | Air Filter (Pre-Filter) | - | Daily | - | Inspect; clean often; replace as needed |
| Air Box Sediment Tube | - | Daily | - | Drain deposits when visible | |
| Coolant | - | Daily | - | Check level daily, change coolant every two years | |
| Head Lights / Tail Lights | - | Daily | - | Check operation; apply dielectric grease if replacing | |
| Power Steering unit (If equipped) |
- | Daily | Inspect daily, clean often | ||
| XU | Air Filter (main element) | - | Weekly | - | Inspect; replace as needed |
|
XU
D |
Brake Pad Wear | 10 H | Monthly | 100 (160) | Inspect periodically |
| Battery | 20 H | Monthly | 200 (320) | Check terminals; clean; test | |
| Fuel System | 20 H | Monthly | - | Turn key on to pressurize fuel pump, check lines/fittings for leaks and abrasion. | |
|
XU
|
Engine Oil Change | 25 H | 1 M | - | Break-in oil and filter change |
| XU | Demand Drive Fluid | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | Rear Gearcase Oil | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | Transmission Fluid | 25 H | 1 M | 250 (400) | Break-in fluid level check |
| XU | General Lubrication | 50 H | 3 M | 500 (800) | Lubricate all fittings, pivots, cables, etc. |
| Shift Linkage | 50 H | 3 M | 500 (800) | Inspect | |
| D | Steering | 50 H | 6 M | 500 (800) | Lubricate |
| XU | Front/Rear Suspension | 50 H | 6 M | 500 (800) | Lubricate |
| Throttle Body Intake Duct | 50 H | 6 M | 500 (800) | Inspect ducts for proper sealing / air leaks | |
| Drive Belt | 50 H | 6 M | 500 (800) | Inspect; replace as needed | |
| Cooling System | 50 H | 6 M | 1000 (1600) | Inspect coolant strength seasonally; pressure test system yearly | |
| XU | Radiator | 50 H | 6 M | 1000 (1600) | Inspect; clean external surfaces |
| XU | Cooling Hoses | 50 H | 6 M | 1000 (1600) | Inspect for leaks |
| XU | Oil lines and fasteners | 100 H | 6 M | 1000 (1600) | Inspect for leaks and loose fittings |
| XU | Engine oil change | 100 H | 6 M | 1000 (1600) | Change the oil and filter |
| XU | Demand drive fluid (normal use) | 100 H | 12 M | 600 (1000) | Change fluid |
| XU | Rear gearcase oil | 100 H | 12 M | 600 (1000) | Change fluid |
| XU | Transmission oil | 100 H | 12 M | 600 (1000) | Change fluid |
| D | Fuel System | 100 H | 12 M | 600 (1000) | Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump |
| XU | Engine Mounts | 100 H | 12 M | 1000 (1600) | Inspect |
| Exhaust Pipe / Silencer | 100 H | 12 M | 1000 (1600) | Inspect | |
| XU | Spark Plug | 100 H | 12 M | 600 (1000) | Inspect; replace as needed |
| XU | Wiring | 100 H | 12 M | 1000 (1600) | Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| D | Clutches (Drive/Driven) | 100 H | 12 M | 1000 (1600) | Inspect; clean; replace worn parts |
| D | Wheel Bearings | 100 H | 12 M | 1000 (1600) | Inspect; replace as needed |
| D | Brake Fluid | 200 H | 24 M | 2000 (3200) | Change every two years |
| Spark Arrestor | 300 H | 36 M | 3000 (4800) | Clean out; or remove clean out plug | |
| XU | Coolant | - | 60 M | - | Replace coolant (50/50 Extended Life Coolant) |
| XU | Valve Clearance | 500 H | - | 5000 (8000) | Inspect; adjust as needed |
| D | Toe Adjustment | - | Inspect periodically; adjust as needed | ||
| Headlight Aim | - | Adjust as needed | |||