Maintenance Chart Tables
The maintenance interval charts outline required maintenance and inspection based on vehicle hours / miles. Each table states the number of hours / miles that service is required on the vehicle. Some items or components may need to be serviced more often due to severe use, such as operation in water or under severe loads. When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.
25 Hour / 250 mile (400 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change (Break-In) | Perform a break-in oil and filter change at 25 hours or one month; perform every 50 hours or 6 months thereafter |
| XU | Front Gearcase Lubricant | Initial fluid level inspection; add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Initial fluid level inspection; add lubricant if needed |
| Spark Arrestor | Clean daily if driven in mud / water; replace a damaged arrestor before operating. Otherwise, clean at 2000 mile (3200 km) mark. | |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
50 Hour / 500 mile (800 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
| D | Charge Air Cooler | Inspect; clean external surfaces |
| XU | Radiator(s) | Inspect; clean external surfaces |
| XU | Cooling hoses | Inspect; clean external surfaces |
| XU | Shock Absorbers | Inspect for leaks, loose joints, and wear |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
75 Hour / 750 mile (1200 km)Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
100 Hour / 1000 mile (1600 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
| XU | Front Gearcase Lubricant | Change lubricant |
| XU | Transmission Lubricant (AGL) | Change lubricant |
| D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
| D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
| XU | Radiator | Inspect; clean external surfaces |
| XU | Cooling Hoses | Inspect for leaks; pressure test system |
| XU | Engine Mounts | Inspect, torque to specification |
| Exhaust Silencer / Pipe | Inspect | |
| XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| D | Wheel Bearings | Inspect; replace as needed |
| Cam Chain Tensioner | Inspect/clean; replace as needed | |
| Air Filter | Replace | |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
125 Hour / 1250 mile (2000 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
150 Hour / 1500 mile (2400 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
175 Hour / 1750 mile (2800 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
200 Hour / 2000 mile (3200 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
| XU | Front Gearcase Lubricant | Change lubricant |
| XU | Transmission Lubricant (AGL) | Change lubricant |
| D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
| D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
| XU | Radiator | Inspect; clean external surfaces |
| XU | Cooling Hoses | Inspect for leaks; pressure test system |
| XU | Engine Mounts | Inspect, torque to specification |
| Exhaust Silencer / Pipe | Inspect | |
| XU | Wiring | Inspect routing and for wear; inspect connectors subjected to water/mud. |
| D | Wheel Bearings | Inspect; replace as needed |
| D | Brake Fluid | Change every two years (DOT 4) |
| Spark Arrestor | Clean daily if driven in mud / water; replace a damaged arrestor before operating | |
| Cam Chain Tensioner | Inspect/clean; replace as needed | |
| D | Valve Clearance | Inspect; adjust as needed |
| Air Filter | Replace | |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
225 Hour / 2250 mile (3600 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
250 Hour / 2500 mile (4000 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
| XU / D | Shock Absorbers | Replace or rebuild (if applicable) |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
275 Hour / 2750 mile (4400 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
300 Hour / 3000 mile (4800 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
| XU | Front Gearcase Lubricant | Change lubricant |
| XU | Transmission Lubricant (AGL) | Change lubricant |
| D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
| D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
| XU | Radiator | Inspect; clean external surfaces |
| XU | Cooling Hoses | Inspect for leaks; pressure test system |
| XU | Engine Mounts | Inspect, torque to specification |
| Exhaust Silencer / Pipe | Inspect | |
| XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
| D | Wheel Bearings | Inspect; replace as needed |
| Cam Chain Tensioner | Inspect/clean; replace as needed | |
| Air Filter | Replace | |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
325 Hour / 3250 mile (5200 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
350 Hour / 3500 mile (5600 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
375 Hour / 3750 mile (6000 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
400 Hour / 4000 mile (6400 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
| XU | Front Gearcase Lubricant | Change lubricant |
| XU | Transmission Lubricant (AGL) | Change lubricant |
| D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
| D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
| XU | Radiator | Inspect; clean external surfaces |
| XU | Cooling Hoses | Inspect for leaks; pressure test system |
| XU | Engine Mounts | Inspect, torque to specification |
| Exhaust Silencer / Pipe | Inspect | |
| XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
| D | Wheel Bearings | Inspect; replace as needed |
| D | Brake Fluid | Change every two years (DOT 4) |
| Spark Arrestor | Clean daily if driven in mud / water; replace a damaged arrestor before operating | |
| Cam Chain Tensioner | Inspect/clean; replace as needed | |
| D / E | Valve Clearance | Inspect; adjust as needed |
| Air Filter | Replace | |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
425 Hour / 4250 mile (6800 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
450 Hour / 4500 mile (7200 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
475 Hour / 4750 mile (7600 km) Service
| Component | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
| XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
| XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
500 Hour / 5000 mile (8000 km) Service
| Item | Remarks | |
|---|---|---|
| XU / D | Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
| Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
| XU | Engine Breather | Inspect; clean |
| Battery | Check terminals; clean; test | |
| XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
| D | Throttle Pedal | Inspect; replace if it sticks |
| Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
| Shift Cable / Linkage | Inspect; adjust as needed | |
| D | Steering | Lubricate (if applicable) |
| XU | Front / Rear Suspension | Lubricate (if applicable) |
| D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
| D | Drive Belt | Inspect; replace as needed |
| XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
| XU / D | Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
| XU | Front Gearcase Lubricant | Change lubricant |
| XU | Transmission Lubricant (AGL) | Change lubricant |
| D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
| D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
| XU | Radiator | Inspect; clean external surfaces |
| XU | Cooling Hoses | Inspect for leaks; pressure test system |
| XU | Engine Mounts | Inspect, torque to specification |
| Exhaust Silencer / Pipe | Inspect | |
| XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
| XU / D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
| D | Wheel Bearings | Inspect; replace as needed |
| D | Brake Fluid | Change every two years (DOT 4) |
| Spark Arrestor | Clean daily if driven in mud / water; replace a damaged arrestor before operating | |
| Cam Chain Tensioner | Inspect; replace as needed | |
| D | Valve Clearance | Inspect; adjust as needed |
| D | Spark Plug Replacement | Replace; torque to specification |
| XU | Coolant | Replace coolant |
| D | Toe Adjustment | Inspect periodically; adjust when parts are replaced |
| Cam Chain Tensioner | Inspect/clean; replace as needed | |
| Air Filter | Replace | |
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.