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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Drive Belt Installation

EBS MODELS

NOTICE

Make sure to install the belt in the same direction as it was removed.

  1. Clean the inside of the PVT covers thoroughly.

    WARNING
    Failure to remove all debris when replacing the belt could result in vehicle damage, loss of control, and severe injury or death.
  2. With the Belt Removal Tool 1 installed, loop the belt over the drive clutch and over the driven clutch.

  3. Rotate the driven clutch and walk the belt into the clutch.

  4. Remove the Belt Removal Tool from driven clutch.

  5. Rotate / spin the driven clutch and belt approximately 5-7 times clockwise to properly seat the belt into the driven clutch.

  6. Install the outer PVT cover and screws 2. Torque screws to specification.

    TORQUE
    Outer PVT Cover Screws :

    44 in-lbs (5 N·m)

NON-EBS MODELS

NOTICE

Make sure to install the belt in the same direction as it was removed.

  1. Clean the inside of the PVT covers thoroughly.

    WARNING
    Failure to remove all debris when replacing the belt could result in vehicle damage, loss of control, and severe injury or death.
  2. Loop the belt over the drive clutch and begin to walk it over the driven clutch sheave.

    NOTICE
    The belt might curl up around the bottom of the driven clutch sheave. If this occurs, push the bottom of the belt down when needed to aid installation.
  3. Rotate / spin the driven clutch and belt approximately 5-7 times clockwise to properly seat the belt into the driven clutch.

  4. Install the outer PVT cover and screws 2. Torque screws to specification.

    TORQUE
    Outer PVT Cover Screws :

    44 in-lbs (5 N·m)