Polaris Maintenance Schedule

The intervals shown are based on vehicles operated under normal conditions.

Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first following the Initial Break-In Service.

Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, short trip cold weather operation, and prolonged high speed operation.

Initial Break-In Service First 25 Hours / 1 Month
Engine Oil and Filter	Change the engine oil and filter.
Engine Air Filter	Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean and replace as necessary.
Battery and Terminals	Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.
Front Gearcase (Demand Drive) Fluid	Initial inspection; add lubricant if needed.
Transmission Fluid	Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed.
Cooling System	Fluid level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system yearly.
General Lubrication	Locate all applicable fittings and grease.
Shift Cable/Linkage	Inspect; adjust as necessary.
The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours.
* It is recommended to have an authorized Polaris dealer perform these services.

Every 50 Hours / 500 Miles (800 km) or 6 months following Initial Break-In Service
Engine Air Filter	Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean and replace as necessary.
Battery and Terminals	Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.
Brake System	Fluid level inspection; inspect for fluid leaks; add lubricant if needed. Inspect brake pad wear. Inspect hoses for damage. Replace as necessary.
General Lubrication	Locate all applicable fittings and grease.
Tires	Inspect; adjust pressure level as necessary; inspect wear and replace as necessary.
* It is recommended to have an authorized Polaris dealer perform these services.

Every 100 Hours / 1000 Miles (1600 km) or 12 months following Initial Break-In Service
Engine Oil and Filter	Change the engine oil and filter.
Front Gearcase (Demand Drive) Fluid	Change fluid.
Transmission (Main Gearcase) Oil	Change fluid.
Spark Plugs	Inspect; replace as necessary.
Engine Air Filter	Inspect air filter; replace as necessary. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean and replace as necessary.
Battery and Terminals	Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.
Wiring and Connectors	Inspect for wear, routing, and retention. Remove/clean debris, if necessary.
Drive Belt	Inspect, clean, and replace as necessary.
Clutches	Inspect weights, bushings, rollers, wearable parts; clean; replace worn parts as necessary.
Spark Arrestor	Inspect; clean as necessary.
Wheel Bearings	Inspect; replace as necessary.
Cooling System	Fluid level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure system test yearly.
Brake Pads	Inspect; replace as necessary.
Fuel System	Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap.
General Lubrication	Locate all applicable fittings and grease.
Throttle Body Air Intake Ducts/Flange	Inspect duct for proper sealing/air leaks.
Shift Linkage	Inspect, adjust as necessary.
Steering Components	Inspect; replace as necessary.
Suspension Components/Alignment*	Inspect front and rear suspension bushings, and ball joints for loose or worn components; replace as necessary. Inspect shock absorbers for leaks or damage. Adjust as necessary.
Radiator	Inspect; clean external surfaces.
Shock Absorbers*	Inspect for leaks and wear; rebuild if necessary.
Tires	Inspect; adjust pressure level as necessary; inspect wear and replace as necessary.
* It is recommended to have an authorized Polaris dealer perform these services.

Additional Maintenance Intervals
Every 2000 miles (3200KM) / 200 hours	Valve Clearance	Check; adjust as necessary.
Every 2000 miles (3200KM) / 24 months	Brake Fluid	Replace fluid; bleed system.
Every 2500 miles (4000KM)	Shock Absorbers*	Rebuild (replace seals and fluid, if applicable).
Every 5000 miles (8000KM) / 60 months	Coolant	Replace.
* It is recommended to have an authorized Polaris dealer perform these services.

2024 RZR Trail Owner’s Manual P/N 9941352

Polaris Maintenance Schedule