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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Halogen Pod Headlight Replacement
(If Equipped)

CAUTION
Hot components can cause burns to the skin. Allow all the components to cool before you proceed.
IMPORTANT
Do not touch the halogen lamp with your bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If your bare fingers do touch the lamp, clean it with alcohol.

  1. Remove the four headlight pod screws 1 and remove the front half of the pod from the vehicle.

  2. Remove each rubber o-ring retainer 2 on each side of the pod bracket and remove the headlight adjuster screw 3.

    NOTICE

    Be mindful of o-ring orientation for reinstallation. Image shows o-ring in relaxed state.

  3. Disconnect the main wiring harness 4 from the back of the headlight housing.

    IMPORTANT
    Be sure to pull on the connector and not the wiring.

  4. Lift the headlight housing out of the vehicle to remove it.

  5. Turn the lamp socket counter-clockwise to remove it from the headlight housing.

  6. Apply dielectric grease to the socket and install a new lamp. Turn the lamp socket clockwise to secure the lamp into place.

  7. Connect the main wiring harness to the back of the headlight housing.

  8. Reassemble the pod. Torque screws to specification.

    TORQUE

    Headlight Pod Screws:

    10 in-lbs (1 N·m)

  9. Adjust the headlight if needed.

Parent topic: Lights