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Table of Contents
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English
français
Español
italiano
Deutsche
português
русский — Russian
日本語 — Japanese
中文 — Chinese
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2019 RZR XP Turbo Owner’s Manual
i
2019 RZR XP Turbo Owner’s Manual
ii
Welcome
iii
Safety Symbols and Signal Words
Table Of Contents
Chapter 1:
Introduction
1.1.1:
Before You Ride
1.1.2:
Vehicle Identification Numbers
Chapter 2:
Safety
2.2.1:
Safety Training
2.2.2:
Safe Riding Gear
2.2.3:
Safety Labels and Locations
2.2.3.1:
Proper Use Warning
2.2.3.2:
Drive Responsibly Warning
2.2.3.3:
Payload Warning
2.2.3.4:
Riders Warning
2.2.3.5:
Seat Belt Warning
2.2.3.6:
Load/Passenger/Tire Pressure Warning
2.2.3.7:
Belt Debris Warning
2.2.3.8:
Air Box Caution
2.2.3.9:
Fuel Transport Warning
2.2.3.10:
International Warning Labels
2.2.3.10.1:
General Alert
2.2.3.10.2:
Intake Alert (7185975)
2.2.3.10.3:
Clutch Cover Alert (7181427)
2.2.3.10.4:
Fuel / Load / Passenger / Tire Pressure Alerts
2.2.4:
Safety Warnings
2.2.4.1:
Operating Without Instruction
2.2.4.2:
Operator Restrictions / Age Restrictions
2.2.4.3:
Using Alcohol or Drugs
2.2.4.4:
Failure to Inspect Before Operating
2.2.4.5:
Protective Apparel
2.2.4.6:
Seat Belts
2.2.4.7:
Cab Doors
2.2.4.8:
Carrying Multiple Passengers (RZR 2–Seat)
2.2.4.9:
Carrying Multiple Passengers (RZR 4-Seat)
2.2.4.10:
Operating With a Load on the Vehicle
2.2.4.11:
Passengers in the Cargo Box
2.2.4.12:
Operating on Pavement
2.2.4.13:
Operating on Public Roads
2.2.4.14:
Operating at Excessive Speeds
2.2.4.15:
Turning Improperly
2.2.4.16:
Jumps and Stunts
2.2.4.17:
Improper Hill Climbing
2.2.4.18:
Descending Hills Improperly
2.2.4.19:
Crossing Hillsides
2.2.4.20:
Stalling While Climbing a Hill
2.2.4.21:
Operating in Unfamiliar Terrain
2.2.4.22:
Operating Improperly in Reverse
2.2.4.23:
Improper Tire Maintenance
2.2.4.24:
Skidding or Sliding
2.2.4.25:
Operating Over Obstacles
2.2.4.26:
Operating Through Water
2.2.4.27:
Operating on Frozen Bodies of Water
2.2.4.28:
Operating a Damaged Vehicle
2.2.4.29:
Improper Cargo Loading
2.2.4.30:
Refueling
2.2.4.31:
Exposure to Exhaust
2.2.4.32:
Hot Exhaust Systems
2.2.4.33:
Unauthorized Use of the Vehicle
2.2.4.34:
Equipment Modifications
Chapter 3:
Features and Controls
3.3.1:
Component Locations
3.3.2:
Steering Wheel
3.3.3:
Switches
3.3.3.1:
Ignition Switch
3.3.3.2:
Headlight Switch
3.3.3.3:
All Wheel Drive (AWD) Switch
3.3.3.4:
Auxiliary Outlets
3.3.3.5:
Suspension Mode Switch
3.3.3.6:
Electronic Power Steering (EPS)
3.3.4:
Seats
3.3.5:
Passenger Hand Hold
3.3.6:
Turbo System
3.3.7:
Hood
3.3.8:
Fuel Recommendations
3.3.9:
Seat Belts
3.3.9.1:
3-Point Seat Belt
3.3.9.2:
Seat Belt Inspection
3.3.9.3:
Seat Belt Height Adjuster (if equipped)
3.3.10:
Service Access Panels
3.3.11:
Cab Doors
3.3.12:
Gear Selector
3.3.13:
Brake and Throttle Pedals
3.3.14:
Rollover Protective Structure (ROPS)
3.3.15:
All Wheel Drive (AWD) System
3.3.16:
Instrument Cluster
3.3.16.1:
Speedometer
3.3.16.2:
Tachometer
3.3.16.3:
Mode and Toggle Buttons
3.3.16.4:
Indicator Lamps
3.3.17:
Rider Information Center
3.3.17.1:
Mode Information Displays
3.3.17.2:
Accessing Menus and Options
3.3.17.2.1:
Gauge Settings Menu
3.3.17.2.2:
Backlight Color
3.3.17.2.3:
Backlight Brightness
3.3.17.2.4:
Clock
3.3.17.2.5:
Display Units (Standard/Metric)
3.3.17.2.6:
Trip Meter
3.3.17.2.7:
Trip Time
3.3.17.2.8:
Programmable Service Interval
3.3.17.3:
Engine Error Codes
3.3.17.4:
Diagnostic Display Code Definitions
Chapter 4:
Operation
4.4.1:
Important Information
4.4.2:
Vehicle Break-in Period
4.4.3:
Pre-Ride Inspection
4.4.4:
Safe Operation Practices
4.4.5:
Starting the Engine
4.4.6:
Stopping the Engine
4.4.7:
Trail Etiquette
4.4.8:
Braking
4.4.9:
Parking the Vehicle
4.4.10:
Know Your Riding Area / Tread Lightly®
4.4.11:
New Operator Driving Procedures
4.4.12:
Driving With Passengers
4.4.13:
Driving on Slippery Surfaces
4.4.14:
Driving Uphill
4.4.15:
Driving on a Sidehill (Sidehilling)
4.4.16:
Driving Downhill
4.4.17:
Driving Through Water
4.4.18:
Driving Over Obstacles
4.4.19:
Driving in Reverse
4.4.20:
Parking on an Incline
4.4.21:
Hauling Cargo
4.4.22:
Towing
Chapter 5:
Winch Guide
5.5.1:
Winch Safety
5.5.2:
Winch Safety Precautions
5.5.3:
Winch Operation
5.5.4:
Winch Cable Care
5.5.5:
Shock Loading
5.5.6:
Winch Maintenance and Service Safety
Chapter 6:
Emission Control Systems
6.6.1:
Noise Emission Control System
6.6.2:
Operation on Public Lands in the U.S.A.
6.6.3:
Crankcase Emission Control System
6.6.4:
Exhaust Emission Control System
6.6.5:
Electromagnetic Interference
Chapter 7:
Maintenance
7.7.1:
Periodic Maintenance Chart
7.7.1.1:
Maintenance Chart Tables
7.7.2:
Lubrication Recommendations
7.7.3:
Engine Oil
7.7.3.1:
Oil Recommendations
7.7.3.2:
Oil Check
7.7.3.3:
Oil and Filter Change
7.7.4:
Transmission (Main Gearcase)
7.7.4.1:
Fluid Check
7.7.4.2:
Fluid Change
7.7.5:
Demand Drive Unit (Front Gearcase)
7.7.5.1:
Demand Drive Fluid Check
7.7.5.2:
Demand Drive Fluid Change
7.7.6:
Gearcase Specification Chart
7.7.7:
Spark Plugs
7.7.7.1:
Spark Plug Gap / Torque
7.7.7.2:
Spark Plug Removal and Replacement
7.7.7.3:
Spark Plug Condition
7.7.8:
Fuse / Relay Center
7.7.9:
Cooling System
7.7.9.1:
Adding or Changing Coolant
7.7.9.2:
Radiators and Cooling Fan
7.7.9.3:
Radiator Coolant Level / Changing Coolant
7.7.9.4:
Pressure Tank Coolant Level
7.7.10:
POLARIS Variable Transmission (PVT) System
7.7.10.1:
Belt Replacement / Debris Removal
7.7.10.2:
PVT Drying
7.7.11:
Filter Systems
7.7.11.1:
Intake Pre-Filters
7.7.11.2:
Air Filter
7.7.12:
Spark Arrester
7.7.13:
Brakes
7.7.13.1:
Brake Inspection
7.7.13.2:
Brake Fluid
7.7.14:
Suspension Settings
7.7.14.1:
Shock Adjustment Recommendations
7.7.14.2:
Front / Rear Spring Preload Adjustment
7.7.14.2.1:
Factory Default Preload Settings
7.7.14.3:
Front / Rear Shock Compression Adjustment
7.7.15:
Tires
7.7.15.1:
Tire Tread Depth
7.7.15.2:
Axle and Wheel Nut Torque Specifications
7.7.15.3:
Wheel Removal
7.7.15.4:
Wheel Installation
7.7.16:
Lights
7.7.16.1:
Taillight / Brake Light Replacement
7.7.16.2:
Headlight Replacement
7.7.16.3:
Headlight Beam Adjustment
7.7.17:
Vehicle Immersion
7.7.18:
Steering Wheel Inspection
7.7.19:
Battery
7.7.19.1:
Battery Removal
7.7.19.2:
Battery Installation
7.7.19.3:
Battery Storage
7.7.19.4:
Battery Charging
7.7.20:
Cleaning and Storage
7.7.20.1:
Washing the Vehicle
7.7.20.2:
Polishing the Vehicle
7.7.20.3:
Storage Tips
7.7.20.4:
Transporting the Vehicle
Chapter 8:
Specifications
8.8.1:
RZR
XP Turbo/
RZR
XP 4 Turbo Specifications
Chapter 9:
Polaris Products
9.9.1:
Lubricants / Service Products
Chapter 10:
Troubleshooting
10.10.1:
Drive Belt Wear / Burn
10.10.2:
Engine Doesn’t Turn Over
10.10.3:
Engine Turns Over, Fails to Start
10.10.4:
Engine Backfires
10.10.5:
Engine Pings or Knocks
10.10.6:
Engine Runs Irregularly, Stalls or Misfires
10.10.7:
Engine Stops or Loses Power
Chapter 11:
Warranty
11.11.1:
Limited Warranty
11.11.2:
Registration
11.11.3:
Warranty Coverage and Exclusions
11.11.4:
How To Obtain Warranty Service
11.11.5:
Notice
11.11.6:
U.S.A. EPA Emissions Limited Warranty
11.11.7:
California Residents
Chapter 12:
Maintenance Log
12.12.1:
Maintenance Log
Contents
International Warning Labels
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