IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

2023 RZR 200 Owner’s Manual

P/N 9940831

Trademarks

NGK® is a registered trademark of NGK Spark Plug Co., Ltd. FOX® is a registered trademark of Fox Factory Inc. Loctite® is a registered trademark of Henkel Corporation. MACPHERSON RIDE® is a registered trademark of Aftermarket Auto Parts Alliance, Inc. NYOGEL® is a registered trademark of Nye Lubricants, Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. BatteryMinder® is a registered trademark of VDC Electronics, Inc. Phillips® is a registered trademark of the Phillips Screw Company. Tread Lightly^SM is a service mark of the United States Department of Agriculture. Google Play® is a registered trademark of Google LLC. APPLE® and APP STORE® are registered trademarks of Apple Inc. MIKUNI® is a registered Trademark of MIKUNI CORPORATION. Silicon Labs® is a registered trademark of Silicon Laboratories Inc. iOS® is a registered trademark of Cisco Technology, Inc. Android® is a registered trademark of Google LLC. Duro® is a registered trademark of HWA Fong Rubber (USA) Inc. DBA Duro Tire & Wheel Corp. AUTOLITE® is a registered trademark of BMO HARRIS BANK N.A. RiderCourse℠ is a service trademark of Specialty Vehicle Institute of America.

Unless noted, trademarks are the property of Polaris Industries Inc.

Copyright Information

Copyright 2022 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printing

Printed in U.S.A.

i 2023 RZR 200 Owner’s Manual
ii Welcome
Chapter 1: Messages
- 1.1.1: Parents / Supervising Adults
- 1.1.2: Young Operators
Chapter 2: Introduction
- 2.2.1: Safety Symbols and Signal Words
- 2.2.2: Vehicle Identification Numbers
- 2.2.3: Near-field Communication (NFC)
  (if equipped)
- 2.2.4: Device Compliance Statements
- 2.2.5: Declaration of Conformity
Chapter 3: Safety
- 3.3.1: Equipment Modifications
- 3.3.2: Safe Riding Gear
  - 3.3.2.1: Helmet
  - 3.3.2.2: Eye Protection
  - 3.3.2.3: Clothing
  - 3.3.2.4: Gloves
  - 3.3.2.5: Boots
  - 3.3.2.6: Rider Comfort
- 3.3.3: Safety Warnings
  - 3.3.3.1: Operating Without Instruction
  - 3.3.3.2: Operator Restrictions / Age Restrictions
  - 3.3.3.3: Rider Height
  - 3.3.3.4: Using Alcohol or Drugs
  - 3.3.3.5: Failure to Inspect Before Operating
  - 3.3.3.6: Protective Apparel
  - 3.3.3.7: Seat Belts
  - 3.3.3.8: Cab Nets
  - 3.3.3.9: Carrying Multiple Passengers (RZR 2-Seat)
  - 3.3.3.10: Operating With a Load on the Vehicle
  - 3.3.3.11: Passengers in the Cargo Box
  - 3.3.3.12: Operating on Pavement
  - 3.3.3.13: Operating on Public Roads
  - 3.3.3.14: Jumps and Stunts
  - 3.3.3.15: Operating at Excessive Speeds
  - 3.3.3.16: Physical Control of the Vehicle
  - 3.3.3.17: Turning Improperly
  - 3.3.3.18: Improper Hill Climbing
  - 3.3.3.19: Descending Hills Improperly
  - 3.3.3.20: Crossing Hillsides
  - 3.3.3.21: Stalling While Climbing a Hill
  - 3.3.3.22: Operating in Unfamiliar Terrain
  - 3.3.3.23: Operating Improperly in Reverse
  - 3.3.3.24: Improper Tire Maintenance
  - 3.3.3.25: Skidding or Sliding
  - 3.3.3.26: Operating Over Obstacles
  - 3.3.3.27: Operating Through Water
  - 3.3.3.28: Overloading the Vehicle
  - 3.3.3.29: Operating in Cold Weather
  - 3.3.3.30: Operating on Frozen Bodies of Water
  - 3.3.3.31: Operating a Damaged Vehicle
  - 3.3.3.32: Improper Cargo Loading
  - 3.3.3.33: Exposure to Exhaust
  - 3.3.3.34: Hot Exhaust Systems
  - 3.3.3.35: Refueling
  - 3.3.3.36: Unauthorized Use of the Vehicle
  - 3.3.3.37: Equipment Modifications
- 3.3.4: Safety Labels and Locations
  - 3.3.4.1: North America
    - 3.3.4.1.1: Tire Pressure and Load Warning
    - 3.3.4.1.2: General Warning
    - 3.3.4.1.3: Clutch Cover Warning
  - 3.3.4.2: International
    - 3.3.4.2.1: Tire Pressure and Load Warning
    - 3.3.4.2.2: General Use Warning
    - 3.3.4.2.3: Clutch Cover Alert
    - 3.3.4.2.4: Hot Surfaces Alert
Chapter 4: Features and Controls
- 4.4.1: Component Locations
- 4.4.2: Seats
  - 4.4.2.1: Driver’s Seat Adjustment
  - 4.4.2.2: Seat Removal
- 4.4.3: Fuel Cap
- 4.4.4: Doors and Cab Nets
- 4.4.5: Seat Belts
  - 4.4.5.1: Seat Belt Inspection
- 4.4.6: Steering Wheel
- 4.4.7: Ignition Switch
- 4.4.8: Gear Selector
- 4.4.9: Parking Brake
- 4.4.10: Brake and Throttle Pedals
- 4.4.11: Helmet Aware
Chapter 5: Instrument Cluster
- 5.5.1: Overview
- 5.5.2: Indicator Lamps
- 5.5.3: Display Area 1
- 5.5.4: Display Area 2
- 5.5.5: Options Menu
  - 5.5.5.1: Diagnostic Code
  - 5.5.5.2: Youth Menu
    - 5.5.5.2.1: Personal Identification Number (PIN)
    - 5.5.5.2.2: Max Speed
    - 5.5.5.2.3: GeoFence
    - 5.5.5.2.4: Inside Geofence Speed
    - 5.5.5.2.5: Outside Geofence Speed
    - 5.5.5.2.6: Require PIN to Start
    - 5.5.5.2.7: PIN Delay
    - 5.5.5.2.8: Helmet Aware
    - 5.5.5.2.9: Change PIN
  - 5.5.5.3: Unit Selection Distance
  - 5.5.5.4: Unit Selection Temperature
  - 5.5.5.5: Clock
  - 5.5.5.6: Back Light Color
  - 5.5.5.7: Back Light Level
  - 5.5.5.8: Service Hours
Chapter 6: Operation
- 6.6.1: Important Information
- 6.6.2: Vehicle Break-in Period
- 6.6.3: Brake System Break-in
- 6.6.4: CVT Break-in (Clutches/Belt)
- 6.6.5: Know Your Riding Area/Tread Lightly^SM
- 6.6.6: Pre-Ride Inspection
- 6.6.7: Starting the Engine
- 6.6.8: Stopping the Engine
- 6.6.9: Daytime Running Lamps
- 6.6.10: Cold Weather Operation
- 6.6.11: Braking
- 6.6.12: Parking the Vehicle
- 6.6.13: Hauling Cargo
- 6.6.14: Driving Procedures
  - 6.6.14.1: New Operator Driving Procedures
  - 6.6.14.2: Driving with a Passenger
  - 6.6.14.3: Driving on Slippery Surfaces
  - 6.6.14.4: Driving Over Obstacles
  - 6.6.14.5: Driving Uphill
  - 6.6.14.6: Driving Downhill
  - 6.6.14.7: Driving on a Sidehill (Sidehilling)
  - 6.6.14.8: Driving Through Water
  - 6.6.14.9: Driving in Reverse
Chapter 7: Emission Control Systems
- 7.7.1: Noise Emission Control System
- 7.7.2: Operation on Public Lands in the U.S.A.
- 7.7.3: Crankcase Emission Control System
- 7.7.4: Exhaust Emission Control System
- 7.7.5: Electromagnetic Interference
- 7.7.6: Pollutant Emissions
Chapter 8: Maintenance
- 8.8.1: Overview
- 8.8.2: Polaris Maintenance Schedule
- 8.8.3: Lubrication Recommendations
- 8.8.4: Engine Oil
  - 8.8.4.1: Oil Recommendations
  - 8.8.4.2: Oil Check
  - 8.8.4.3: Oil Change
- 8.8.5: Transmission
  - 8.8.5.1: Transmission Oil Level Check
  - 8.8.5.2: Transmission Oil Change
- 8.8.6: Drive Chain Lubrication and Adjustment
- 8.8.7: Parking Brake
  - 8.8.7.1: Parking Brake Cable Freeplay Adjustment
  - 8.8.7.2: Parking Brake Adjustment
- 8.8.8: Spark Plug
- 8.8.9: Constant Variable Transmission (CVT) System
- 8.8.10: Air Filter
- 8.8.11: Spark Arrestor
- 8.8.12: Fuse Replacement
- 8.8.13: Brakes
  - 8.8.13.1: Brake Inspection
  - 8.8.13.2: Brake Fluid
- 8.8.14: Steering Wheel Inspection
- 8.8.15: Shock Spring Adjustment
- 8.8.16: Wheel Toe Alignment
- 8.8.17: Vehicle Immersion
- 8.8.18: Tires
  - 8.8.18.1: Tire Tread Depth
  - 8.8.18.2: Wheel Removal
  - 8.8.18.3: Wheel Installation
- 8.8.19: Lights
  - 8.8.19.1: Daytime Running Light Replacement
- 8.8.20: Battery
  - 8.8.20.1: Battery Removal
  - 8.8.20.2: Battery Installation
  - 8.8.20.3: Sealed/AGM Battery Maintenance and Charging
- 8.8.21: Cleaning and Storage
  - 8.8.21.1: Washing the Vehicle
    - 8.8.21.1.1: Washing Tips
  - 8.8.21.2: Polishing the Vehicle
    - 8.8.21.2.1: Polishing Tips
  - 8.8.21.3: Chrome Wheel Care (if equipped)
    - 8.8.21.3.1: Removing Corrosion
  - 8.8.21.4: Storage Tips
    - 8.8.21.4.1: Clean the Exterior
    - 8.8.21.4.2: Stabilize the Fuel
    - 8.8.21.4.3: Oil and Filter
    - 8.8.21.4.4: Air Filter / Air Box
    - 8.8.21.4.5: Fluid Levels
    - 8.8.21.4.6: Inspect and Lubricate
    - 8.8.21.4.7: Fog the Engine
    - 8.8.21.4.8: Storage Area / Covers
  - 8.8.21.5: Removal from Storage
  - 8.8.21.6: Trailering the Vehicle
    - 8.8.21.6.1: Loading and Unloading
    - 8.8.21.6.2: Minimum Working Load Limit
    - 8.8.21.6.3: Transporting the Vehicle
    - 8.8.21.6.4: Tie-Down Locations
Specifications
- 9.1 RZR 200 EFI
Chapter 9: Polaris Products
- 9.9.1: Engine Lubricant
- 9.9.2: Gearcase / Transmission Lubricants
- 9.9.3: Grease / Specialized Lubricants
- 9.9.4: Additives / Miscellaneous
Chapter 10: Troubleshooting
- 10.10.1: Drive Belt Wear/Burn
- 10.10.2: Engine Doesn’t Turn Over
- 10.10.3: Engine Turns Over, Fails to Start
- 10.10.4: Engine Backfires
- 10.10.5: Engine Pings or Knocks
- 10.10.6: Engine Runs Irregularly, Stalls or Misfires
- 10.10.7: Engine Stops or Loses Power
- 10.10.8: Diagnostic Trouble Codes
Chapter 11: Warranty
- 11.11.1: Limited Warranty
- 11.11.2: Registration
- 11.11.3: Warranty Coverage And Exclusions
  - 11.11.3.1: Limitations Of Warranties And Remedies
  - 11.11.3.2: Lubricants and Fluids
- 11.11.4: How To Obtain Warranty Service
- 11.11.5: Exported Products
- 11.11.6: Notice
- 11.11.7: U.S.A. EPA Emissions Limited Warranty
- 11.11.8: California Residents
Chapter 12: Maintenance Log
- 12.12.1: Maintenance Log