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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Belt Installation

NOTE

Be sure to install belt in the same direction as it was removed.

  1. With the clutch spreader tool installed, loop the belt over the drive clutch and over the driven clutch.

  2. Rotate the driven clutch and walk the belt into the clutch.

  3. Turn the clutch spreader tool counterclockwise to remove from the driven clutch.

  4. Rotate / spin the driven clutch and belt approximately 5-7 times to properly seat the belt in the driven clutch.

  5. Remove any debris found in the clutch ducting before reassembly.

    NOTE
    Use care when installing the clutch cover. Do not damage cover, intake boot, or electrical harness.

  6. Make sure the PVT cover seal is fully seated and inspect for damage. Replace if necessary.

  7. Install the cover into the vehicle and rotate counter-clockwise.

  8. Lift the rear of the cover up to the A-arm while simultaneously rotating it away from the engine.

  9. Lift the cover over the A-arm assembly and line it up with the mounting holes.

  10. Install the eight bolts 1 that secure the outer PVT cover to the vehicle. Torque the bolts to specification.

    TORQUE

    PVT Outer Cover Fasteners: 44 in-lbs (5 N·m)

Parent topic: POLARIS Variable Transmission (PVT) System