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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Front Brake Lever

Removal

  1. Remove pivot pin nut 2.

  2. Unscrew pivot pin 1.

  3. Remove the brake lever.

Inspection and Installation

  1. Lubricate the pivot pin 1 and brake lever hinge points at the intervals recommended in the Periodic Maintenance Table. Also lubricate any time binding is evident. Use all-purpose grease.

  2. Install the pivot pin 1. Torque the pivot pin to specifications.

    TORQUE
    Pivot Pin: 9 in-lbs (1 N·m)

  3. Install the pivot pin nut 2 onto the pivot pin 1. Torque the pivot pin nut to specifications.

    TORQUE
    Pivot Pin Nut: 52 in-lbs (6 N·m)

  4. Inspect brake pads as outlined on Brake Pads.