Maintenance Intervals
The maintenance interval charts outline required maintenance and inspection based on estimated vehicle engine hours / miles. Each table states the number of hours / miles that service is required on the vehicle. Some items or components may need to be serviced more often due to severe use, such as operation in water or under severe loads. When the vehicle goes beyond 400 hours, return to the 25 hours chart and start the interval process over.
5 Hour / Break-in Service
| Item | Remarks | |
|---|---|---|
| ▶ |
Engine Oil Change (Break-in) |
Perform a break-in oil change at one month. |
|
Drive Chain (Break-in) |
Adjust and lubricate. |
|
| ▶ ■ |
Brake Pad Wear (Break-in) |
Inspect periodically. |
10 Hour / 100 mile (160 km) Service
| Item | Remarks | |
|---|---|---|
| ■ |
Valve Clearance (Break-in) |
Valve lash adjustment: Every 50 hours after first 10-hour adjustment. |
25 Hour / 250 mile (400 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
50 Hour / 500 mile (800 km) Service
| Item | Remarks | |
|---|---|---|
| ▶ |
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / air leaks. |
|
▶ Perform these procedures more often for vehicles subjected to severe use.
■ Have an authorized Polaris dealer or other qualified person perform these services.
75 Hour / 750 mile (1200 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
100 Hour / 1000 mile (1600 km) Service
| Item | Remarks | |
|---|---|---|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Transmission Fluid |
Change transmission fluid; or change before storage. |
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / air leaks. |
|
| ■ |
Fuel System / Filter |
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines / rail and fuel pump. |
| ▶ |
Spark Plug |
Inspect; replace as needed. |
| ▶ |
Engine Mounts |
Inspect. |
|
Exhaust Muffler / Pipe |
Inspect. |
|
| ▶ |
Wiring |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| ■ |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts. |
|
Drive Belt |
Inspect; replace as needed. |
|
| ■ |
Front Wheel Bearings |
Inspect; replace as needed. |
125 Hour / 1250 mile (2000 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
▶ Perform these procedures more often for vehicles subjected to severe use.
■ Have an authorized Polaris dealer or other qualified person perform these services.
150 Hour / 1500 mile (2400 km) Service
| Item | Remarks | |
|---|---|---|
| ▶ |
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / leaks. |
|
175 Hour / 1750 mile (2800 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
200 Hour / 2000 mile (3200 km) Service
| Item | Remarks | |
|---|---|---|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Transmission Fluid |
Change transmission fluid; or change before storage. |
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / air leaks. |
|
| ■ |
Fuel System / Filter |
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump. |
| ▶ |
Spark Plug |
Inspect; replace as needed. |
| ▶ |
Engine Mounts |
Inspect. |
|
Exhaust Muffler / Pipe |
Inspect. |
|
| ▶ |
Wiring |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| ■ |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts. |
|
Drive Belt |
Inspect; replace as needed. |
|
| ■ |
Front Wheel Bearings |
Inspect; replace as needed |
| ■ |
Brake Fluid |
Change every two years. |
▶ Perform these procedures more often for vehicles subjected to severe use.
■ Have an authorized Polaris dealer or other qualified person perform these services.
225 Hour / 2250 mile (3600 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
250 Hour / 2500 mile (4000 km) Service
| Item | Remarks | |
|---|---|---|
| ▶ |
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / air leaks. |
|
275 Hour / 2750 mile (4400 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
▶ Perform these procedures more often for vehicles subjected to severe use.
■ Have an authorized Polaris dealer or other qualified person perform these services.
300 Hour / 3000 mile (4800 km) Service
| Item | Remarks | |
|---|---|---|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Transmission Fluid |
Change transmission fluid; or change before storage. |
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / air leaks. |
|
| ■ |
Fuel System / Filter |
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines / rail and fuel pump. |
| ▶ |
Spark Plug |
Inspect; replace as needed. |
| ▶ |
Engine Mounts |
Inspect. |
|
Exhaust Muffler / Pipe |
Inspect. |
|
| ▶ |
Wiring |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| ■ |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts. |
|
Drive Belt |
Inspect; replace as needed. |
|
| ■ |
Front Wheel Bearings |
Inspect; replace as needed. |
|
Spark Arrestor |
Clean out. |
|
325 Hour / 3250 mile (5200 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
350 Hour / 3500 mile (5600 km) Service
| Item | Remarks | |
|---|---|---|
| ▶ |
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / air leaks. |
|
▶ Perform these procedures more often for vehicles subjected to severe use.
■ Have an authorized Polaris dealer or other qualified person perform these services.
375 Hour / 3750 mile (6000 km) Service
| Item | Remarks | |
|---|---|---|
|
Fuel System |
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. |
|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Engine Oil Change |
|
400 Hour / 4000 mile (6400 km) Service
| Item | Remarks | |
|---|---|---|
|
Battery |
Check terminals; clean; test. |
|
| ▶ |
Transmission Fluid |
Change transmission fluid; or change before storage. |
| ▶ |
Engine Oil Change |
|
| ■ |
Valve Clearance |
Valve lash adjustment. |
| ▶ |
General Lubrication |
Lubricate all fittings, pivots, cables, etc. |
|
Shift Linkage |
Inspect, lubricate, adjust. |
|
| ■ |
Steering |
Lubricate. |
| ▶ |
Front Suspension |
Lubricate. |
| ▶ |
Rear Suspension |
Lubricate. |
|
Throttle Body Intake Duct |
Inspect duct for proper sealing / air leaks. |
|
| ■ |
Fuel System / Filter |
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines / rail and fuel pump. |
| ▶ |
Spark Plug |
Inspect; replace as needed. |
| ▶ |
Engine Mounts |
Inspect. |
|
Exhaust Muffler / Pipe |
Inspect. |
|
| ▶ |
Wiring |
Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. |
| ■ |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts. |
|
Drive Belt |
Inspect; replace as needed. |
|
| ■ |
Front Wheel Bearings |
Inspect; replace as needed. |
| ■ |
Brake Fluid |
Change every two years. |
▶ Perform these procedures more often for vehicles subjected to severe use.
■ Have an authorized Polaris dealer or other qualified person perform these services.