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2022 PRO-RMK / RMK KHAOS Owner’s Manual

  • i 2022 PRO-RMK / RMK KHAOS Owner’s Manual
  • ii Welcome
  • iii Safety Symbols and Signal Words
  • Table Of Contents
  • Chapter 1: Introduction
    • 1.1.1: Important Notes for Owners and Drivers
    • 1.1.2: Preservation of the Environment
      • 1.1.2.1: Noise Level
      • 1.1.2.2: Air Pollution
    • 1.1.3: Vehicle Identification Numbers
      • 1.1.3.1: Engine Serial Number
      • 1.1.3.2: Key Identification
    • 1.1.4: Reporting Safety Defects (Canada)
  • Chapter 2: Safety
    • 2.2.1: Operator Safety
      • 2.2.1.1: Stay Clear of Track
      • 2.2.1.2: Stay Clear of Engine
      • 2.2.1.3: Riding Position
      • 2.2.1.4: Rider Capacity
      • 2.2.1.5: Riding Apparel
        • 2.2.1.5.1: Helmet
        • 2.2.1.5.2: Eye Protection
        • 2.2.1.5.3: Clothing
      • 2.2.1.6: Survival Preparation
      • 2.2.1.7: Excessive Speed
      • 2.2.1.8: Driver Awareness
      • 2.2.1.9: Disabled Operators
      • 2.2.1.10: Mountainous Terrain Riding
        • 2.2.1.10.1: Get the Safety Gear
        • 2.2.1.10.2: Get to Know Your Safety Gear
        • 2.2.1.10.3: Get the Picture
        • 2.2.1.10.4: Get Out of Harm’s Way
        • 2.2.1.10.5: Get to Know Your Mountain Snowmobile
        • 2.2.1.10.6: Get the Forecast
        • 2.2.1.10.7: Get Avalanche Safety Training
        • 2.2.1.10.8: Avalanche Awareness
      • 2.2.1.11: Ice and Snow Build-up
      • 2.2.1.12: Driving on Slippery Surfaces
      • 2.2.1.13: Inadequate Snow Conditions
      • 2.2.1.14: Operating in Deep Snow
      • 2.2.1.15: Hidden Obstructions
      • 2.2.1.16: Driving Downhill
      • 2.2.1.17: Driving in Hilly Terrain
      • 2.2.1.18: Drive Belt
      • 2.2.1.19: Intake Silencer
      • 2.2.1.20: Clutches
      • 2.2.1.21: Cold Weather Drive-Away
      • 2.2.1.22: Maneuverability
      • 2.2.1.23: Driving Responsibly
      • 2.2.1.24: Windchill/Temperature Charts
        • 2.2.1.24.1: Windchill Chart (°F)
        • 2.2.1.24.2: Windchill Chart (°C)
    • 2.2.2: Safety Labels and Locations
      • 2.2.2.1: Tunnel Warning
      • 2.2.2.2: No Passenger Warning (One Rider Models)
      • 2.2.2.3: Reverse Warning
      • 2.2.2.4: Clutch Warning/Belt Removal
      • 2.2.2.5: Operation Warning
  • Chapter 3: Features
    • 3.3.1: Component Locations
    • 3.3.2: Ignition Switch
    • 3.3.3: 12-Volt DC Power Receptacle
    • 3.3.4: 12-Volt RCA Power Sources
    • 3.3.5: Adjustable Headlight
    • 3.3.6: Tools
    • 3.3.7: QUICKDRIVE Belt
    • 3.3.8: Cargo Storage
    • 3.3.9: Rail Scratchers
    • 3.3.10: Accessories
    • 3.3.11: Detonation Elimination Technology (DET)
    • 3.3.12: Oil Pump Failure Protection
    • 3.3.13: Extended Idle Engine Shutoff
    • 3.3.14: Security System (Ignition Lock System)
  • Chapter 4: Gauge
    • 4.4.1: Standard Instrument Cluster
      • 4.4.1.1: Indicator Lamps
      • 4.4.1.2: Rider Information Center
        • 4.4.1.2.1: Information Display Area
        • 4.4.1.2.2: Speed Display Area
        • 4.4.1.2.3: Fuel Gauge (if equipped)
        • 4.4.1.2.4: Odometer/Engine Hour Display Area
        • 4.4.1.2.5: Playback Function
        • 4.4.1.2.6: Standard/Metric Display
      • 4.4.1.3: Security System (Ignition Lock System)
        • 4.4.1.3.1: First Time Use of Your Security System
        • 4.4.1.3.2: Locking System With Personal Security Code
        • 4.4.1.3.3: Unlocking System With Personal Security Code
        • 4.4.1.3.4: Changing to a New Security Code
        • 4.4.1.3.5: Security System Access Quick Reference
      • 4.4.1.4: Diagnostic Display Mode
    • 4.4.2: POLARIS Interactive Digital Display (PIDD)
    • 4.4.3: Fuel Type Selection
      • 4.4.3.1: POLARIS Interactive Digital Display (PIDD)
    • 4.4.4: Engine Overheat Indicators
      • 4.4.4.1: Flashing Indicator
      • 4.4.4.2: Engine-Cooling Actions
  • Chapter 5: The Perfect Fit
    • 5.5.1: Suspension Quick Set-Up Guide
      • 5.5.1.1: Shock Locations
      • 5.5.1.2: Shock Compression Damping
      • 5.5.1.3: Independent Front Suspension Shock Adjustments
      • 5.5.1.4: Front Track Shock Spring Settings
      • 5.5.1.5: Rear Track Shock Spring Settings
        • 5.5.1.5.1: Rear Torsion Spring Kits
      • 5.5.1.6: High/Low Speed Compression Adjustment
    • 5.5.2: Handlebar Component Fastener Torques
    • 5.5.3: Cyclone Brake Master Cylinder Alignment
    • 5.5.4: Throttle Block Alignment
    • 5.5.5: PERC Button Alignment
    • 5.5.6: Engine Stop Switch Alignment
    • 5.5.7: Handlebar Hook Alignment
    • 5.5.8: Handlebar Angle Adjustment
    • 5.5.9: Carbide Skags
  • Chapter 6: Pre-Ride Inspections
    • 6.6.1: Pre-Ride Checklist
    • 6.6.2: Pre-Ride Suspension Inspection
    • 6.6.3: Before Starting the Engine
      • 6.6.3.1: Read and Understand Your Owner's Manual
      • 6.6.3.2: Steering System
      • 6.6.3.3: Throttle Lever
      • 6.6.3.4: Throttle Safety Switch
      • 6.6.3.5: Brakes
        • 6.6.3.5.1: Brake Lever Travel
        • 6.6.3.5.2: Lever Feel
      • 6.6.3.6: Parking Brake Lever Lock
        • 6.6.3.6.1: Lock Engagement
        • 6.6.3.6.2: Lock Release
      • 6.6.3.7: Track
      • 6.6.3.8: Hood and Side Panel Fasteners
      • 6.6.3.9: Recoil Rope
    • 6.6.4: Start the Engine and Check
      • 6.6.4.1: Engine Stop Switch
      • 6.6.4.2: Ignition Switch
      • 6.6.4.3: Tether Switch (if equipped)
      • 6.6.4.4: Lighting
      • 6.6.4.5: Mirrors (if equipped)
      • 6.6.4.6: Operating Area
  • Chapter 7: Operation
    • 7.7.1: Starting the Engine
      • 7.7.1.1: Restarting an Engine
    • 7.7.2: Break-In Period
      • 7.7.2.1: Engine Break-In
      • 7.7.2.2: Engine Break-In Periods
      • 7.7.2.3: Oil Injection System
      • 7.7.2.4: Drive Belt Break-In
      • 7.7.2.5: QUICKDRIVE Belt Break-In
      • 7.7.2.6: Track Break-In
    • 7.7.3: Track Warm-Up
    • 7.7.4: Slide Rail and Track Cooling
    • 7.7.5: Rail Scratchers
    • 7.7.6: Deep Lug Track Operation
    • 7.7.7: Fuel
      • 7.7.7.1: Fuel Recommendation
      • 7.7.7.2: Fuel System Deicers
    • 7.7.8: Oil
      • 7.7.8.1: Oil Recommendation
      • 7.7.8.2: Low Oil Level
    • 7.7.9: Engine Stop Switch
    • 7.7.10: Throttle Safety Switch
    • 7.7.11: Throttle Lever
    • 7.7.12: POLARIS Electronic Reverse Control (PERC)
      • 7.7.12.1: Engaging Reverse
      • 7.7.12.2: Disengaging Reverse
    • 7.7.13: Emergency Stopping
    • 7.7.14: Daily Storage
    • 7.7.15: Towing
  • Chapter 8: Maintenance
    • 8.8.1: Emission Control Information
      • 8.8.1.1: Emission Control Label
      • 8.8.1.2: Emission Control Maintenance Requirements
      • 8.8.1.3: Owner's Responsibilities
      • 8.8.1.4: Non-ionizing Radiation
    • 8.8.2: POLARIS Recommended Maintenance Program
    • 8.8.3: Pre-Season Maintenance
    • 8.8.4: Polaris Maintenance Schedule
    • 8.8.5: Hood/Side Panel
    • 8.8.6: Lubrication
      • 8.8.6.1: Rear Suspension Lubrication
    • 8.8.7: Spark Plugs
      • 8.8.7.1: Spark Plug Recommendations
      • 8.8.7.2: Spark Plug Inspection
      • 8.8.7.3: Spark Plug Condition
    • 8.8.8: Intake Filters
    • 8.8.9: Fuel Pump
    • 8.8.10: Fuel Filter / Fuel Lines
    • 8.8.11: Cooling System
      • 8.8.11.1: Coolant
      • 8.8.11.2: Coolant Level
      • 8.8.11.3: Flushing the Cooling System
      • 8.8.11.4: Bleeding the Cooling System (850 Models)
    • 8.8.12: Exhaust System
    • 8.8.13: Electronic Variable Exhaust System (E-VES) Maintenance
    • 8.8.14: Drive Chain (if equipped)
      • 8.8.14.1: Drive Chain Tension
    • 8.8.15: Quickdrive (if equipped)
      • 8.8.15.1: QUICKDRIVE Belt Condition (if equipped)
    • 8.8.16: Brakes
      • 8.8.16.1: Hydraulic Brake Inspection
      • 8.8.16.2: Brake Components
      • 8.8.16.3: Excessive Lever Travel
      • 8.8.16.4: Brake Fluid
      • 8.8.16.5: Bleeding the Hydraulic Brake System
    • 8.8.17: Lights
    • 8.8.18: Fuse Replacement
    • 8.8.19: Constant Power Fuse
    • 8.8.20: Load Center — 850 Models
    • 8.8.21: Load Center Details
    • 8.8.22: Clutch System
      • 8.8.22.1: Clutch Alignment Offset
      • 8.8.22.2: Drive Belt Condition
      • 8.8.22.3: Drive Belt Deflection
      • 8.8.22.4: Drive Belt Deflection Adjustment
      • 8.8.22.5: Drive Belt Removal
      • 8.8.22.6: Drive Belt Installation
    • 8.8.23: Track Maintenance
      • 8.8.23.1: Track Inspection
      • 8.8.23.2: Track Lubrication
      • 8.8.23.3: Track Tension
      • 8.8.23.4: Track Alignment
    • 8.8.24: Steering System
      • 8.8.24.1: Front Suspension Inspection
      • 8.8.24.2: Ski Alignment
      • 8.8.24.3: Ski Skags
        • 8.8.24.3.1: Skag Replacement
      • 8.8.24.4: Rail Slide Wear Inspection
    • 8.8.25: Battery Maintenance
      • 8.8.25.1: Battery Removal
      • 8.8.25.2: Battery Installation (850 Models)
      • 8.8.25.3: Battery Identification
      • 8.8.25.4: Battery Charging
      • 8.8.25.5: Battery Charge Relay Control
      • 8.8.25.6: Off Season Storage
      • 8.8.25.7: Lead Acid Conventional Battery Maintenance
      • 8.8.25.8: Dry Shipped AGM Battery Maintenance
      • 8.8.25.9: Lead Acid Low Maintenance Battery Maintenance
      • 8.8.25.10: AGM Low Maintenance Battery Maintenance
    • 8.8.26: Transporting the Snowmobile
    • 8.8.27: Summer/Long-Term Storage Guide
      • 8.8.27.1: Treating the Fuel System
      • 8.8.27.2: Fogging the Engine
      • 8.8.27.3: Drive Belt Storage
      • 8.8.27.4: Battery/Electrical System Storage
      • 8.8.27.5: Cleaning the Snowmobile
      • 8.8.27.6: Lubricate the Pivots
      • 8.8.27.7: Storing the Snowmobile
    • 8.8.28: Winter Ride Preparation
  • Chapter 9: Specifications
    • 9.9.1: 850 PRO-RMK 155 / 165 2.75in
      850 RMK KHAOS 155 / 165 2.75in
    • 9.9.2: 850 PRO-RMK 155 / 163 3in
      850 RMK KHAOS 155 / 163 3in
  • Chapter 10: Diagnostic Trouble Codes (DTC)
    • 10.10.1: Diagnostic Trouble Codes (DTCs) — 850 Models
    • 10.10.2: E-VES Diagnostic Trouble Codes (DTCs)
  • Chapter 11: Troubleshooting
    • 11.11.1: Engine Troubleshooting
    • 11.11.2: Drive System Troubleshooting
    • 11.11.3: Drive Belt Troubleshooting
    • 11.11.4: Suspension Troubleshooting
    • 11.11.5: DET Troubleshooting
  • Chapter 12: Warranty
    • 12.12.1: Service and Warranty Information
      • 12.12.1.1: Obtaining Service and Warranty Assistance
      • 12.12.1.2: Limited Warranty
      • 12.12.1.3: Registration
      • 12.12.1.4: Warranty Coverage and Exclusions
        • 12.12.1.4.1: Limitations of Warranties and Remedies
          • 12.12.1.4.1.1: Lubricants and Fluids
      • 12.12.1.5: How to Obtain Warranty Service
        • 12.12.1.5.1: In the country where your product was purchased:
        • 12.12.1.5.2: Outside the country where your product was purchased:
        • 12.12.1.5.3: If you move:
        • 12.12.1.5.4: If you purchase from a private party:
      • 12.12.1.6: Exported Products
      • 12.12.1.7: Notice
      • 12.12.1.8: U.S.A. EPA Emissions Limited Warranty
  • Chapter 13: Maintenance Log
    • 13.13.1: Maintenance Log
  • Index

Cooling System

In this section:

  1. Coolant
  2. Coolant Level
  3. Flushing the Cooling System
  4. Bleeding the Cooling System (850 Models)

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