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2022 PRO-RMK / RMK KHAOS Owner’s Manual

  • i 2022 PRO-RMK / RMK KHAOS Owner’s Manual
  • ii Welcome
  • iii Safety Symbols and Signal Words
  • Table Of Contents
  • Chapter 1: Introduction
    • 1.1.1: Important Notes for Owners and Drivers
    • 1.1.2: Preservation of the Environment
      • 1.1.2.1: Noise Level
      • 1.1.2.2: Air Pollution
    • 1.1.3: Vehicle Identification Numbers
      • 1.1.3.1: Engine Serial Number
      • 1.1.3.2: Key Identification
    • 1.1.4: Reporting Safety Defects (Canada)
  • Chapter 2: Safety
    • 2.2.1: Operator Safety
      • 2.2.1.1: Stay Clear of Track
      • 2.2.1.2: Stay Clear of Engine
      • 2.2.1.3: Riding Position
      • 2.2.1.4: Rider Capacity
      • 2.2.1.5: Riding Apparel
        • 2.2.1.5.1: Helmet
        • 2.2.1.5.2: Eye Protection
        • 2.2.1.5.3: Clothing
      • 2.2.1.6: Survival Preparation
      • 2.2.1.7: Excessive Speed
      • 2.2.1.8: Driver Awareness
      • 2.2.1.9: Disabled Operators
      • 2.2.1.10: Mountainous Terrain Riding
        • 2.2.1.10.1: Get the Safety Gear
        • 2.2.1.10.2: Get to Know Your Safety Gear
        • 2.2.1.10.3: Get the Picture
        • 2.2.1.10.4: Get Out of Harm’s Way
        • 2.2.1.10.5: Get to Know Your Mountain Snowmobile
        • 2.2.1.10.6: Get the Forecast
        • 2.2.1.10.7: Get Avalanche Safety Training
        • 2.2.1.10.8: Avalanche Awareness
      • 2.2.1.11: Ice and Snow Build-up
      • 2.2.1.12: Driving on Slippery Surfaces
      • 2.2.1.13: Inadequate Snow Conditions
      • 2.2.1.14: Operating in Deep Snow
      • 2.2.1.15: Hidden Obstructions
      • 2.2.1.16: Driving Downhill
      • 2.2.1.17: Driving in Hilly Terrain
      • 2.2.1.18: Drive Belt
      • 2.2.1.19: Intake Silencer
      • 2.2.1.20: Clutches
      • 2.2.1.21: Cold Weather Drive-Away
      • 2.2.1.22: Maneuverability
      • 2.2.1.23: Driving Responsibly
      • 2.2.1.24: Windchill/Temperature Charts
        • 2.2.1.24.1: Windchill Chart (°F)
        • 2.2.1.24.2: Windchill Chart (°C)
    • 2.2.2: Safety Labels and Locations
      • 2.2.2.1: Tunnel Warning
      • 2.2.2.2: No Passenger Warning (One Rider Models)
      • 2.2.2.3: Reverse Warning
      • 2.2.2.4: Clutch Warning/Belt Removal
      • 2.2.2.5: Operation Warning
  • Chapter 3: Features
    • 3.3.1: Component Locations
    • 3.3.2: Ignition Switch
    • 3.3.3: 12-Volt DC Power Receptacle
    • 3.3.4: 12-Volt RCA Power Sources
    • 3.3.5: Adjustable Headlight
    • 3.3.6: Tools
    • 3.3.7: QUICKDRIVE Belt
    • 3.3.8: Cargo Storage
    • 3.3.9: Rail Scratchers
    • 3.3.10: Accessories
    • 3.3.11: Detonation Elimination Technology (DET)
    • 3.3.12: Oil Pump Failure Protection
    • 3.3.13: Extended Idle Engine Shutoff
    • 3.3.14: Security System (Ignition Lock System)
  • Chapter 4: Gauge
    • 4.4.1: Standard Instrument Cluster
      • 4.4.1.1: Indicator Lamps
      • 4.4.1.2: Rider Information Center
        • 4.4.1.2.1: Information Display Area
        • 4.4.1.2.2: Speed Display Area
        • 4.4.1.2.3: Fuel Gauge (if equipped)
        • 4.4.1.2.4: Odometer/Engine Hour Display Area
        • 4.4.1.2.5: Playback Function
        • 4.4.1.2.6: Standard/Metric Display
      • 4.4.1.3: Security System (Ignition Lock System)
        • 4.4.1.3.1: First Time Use of Your Security System
        • 4.4.1.3.2: Locking System With Personal Security Code
        • 4.4.1.3.3: Unlocking System With Personal Security Code
        • 4.4.1.3.4: Changing to a New Security Code
        • 4.4.1.3.5: Security System Access Quick Reference
      • 4.4.1.4: Diagnostic Display Mode
    • 4.4.2: POLARIS Interactive Digital Display (PIDD)
    • 4.4.3: Fuel Type Selection
      • 4.4.3.1: POLARIS Interactive Digital Display (PIDD)
    • 4.4.4: Engine Overheat Indicators
      • 4.4.4.1: Flashing Indicator
      • 4.4.4.2: Engine-Cooling Actions
  • Chapter 5: The Perfect Fit
    • 5.5.1: Suspension Quick Set-Up Guide
      • 5.5.1.1: Shock Locations
      • 5.5.1.2: Shock Compression Damping
      • 5.5.1.3: Independent Front Suspension Shock Adjustments
      • 5.5.1.4: Front Track Shock Spring Settings
      • 5.5.1.5: Rear Track Shock Spring Settings
        • 5.5.1.5.1: Rear Torsion Spring Kits
      • 5.5.1.6: High/Low Speed Compression Adjustment
    • 5.5.2: Handlebar Component Fastener Torques
    • 5.5.3: Cyclone Brake Master Cylinder Alignment
    • 5.5.4: Throttle Block Alignment
    • 5.5.5: PERC Button Alignment
    • 5.5.6: Engine Stop Switch Alignment
    • 5.5.7: Handlebar Hook Alignment
    • 5.5.8: Handlebar Angle Adjustment
    • 5.5.9: Carbide Skags
  • Chapter 6: Pre-Ride Inspections
    • 6.6.1: Pre-Ride Checklist
    • 6.6.2: Pre-Ride Suspension Inspection
    • 6.6.3: Before Starting the Engine
      • 6.6.3.1: Read and Understand Your Owner's Manual
      • 6.6.3.2: Steering System
      • 6.6.3.3: Throttle Lever
      • 6.6.3.4: Throttle Safety Switch
      • 6.6.3.5: Brakes
        • 6.6.3.5.1: Brake Lever Travel
        • 6.6.3.5.2: Lever Feel
      • 6.6.3.6: Parking Brake Lever Lock
        • 6.6.3.6.1: Lock Engagement
        • 6.6.3.6.2: Lock Release
      • 6.6.3.7: Track
      • 6.6.3.8: Hood and Side Panel Fasteners
      • 6.6.3.9: Recoil Rope
    • 6.6.4: Start the Engine and Check
      • 6.6.4.1: Engine Stop Switch
      • 6.6.4.2: Ignition Switch
      • 6.6.4.3: Tether Switch (if equipped)
      • 6.6.4.4: Lighting
      • 6.6.4.5: Mirrors (if equipped)
      • 6.6.4.6: Operating Area
  • Chapter 7: Operation
    • 7.7.1: Starting the Engine
      • 7.7.1.1: Restarting an Engine
    • 7.7.2: Break-In Period
      • 7.7.2.1: Engine Break-In
      • 7.7.2.2: Engine Break-In Periods
      • 7.7.2.3: Oil Injection System
      • 7.7.2.4: Drive Belt Break-In
      • 7.7.2.5: QUICKDRIVE Belt Break-In
      • 7.7.2.6: Track Break-In
    • 7.7.3: Track Warm-Up
    • 7.7.4: Slide Rail and Track Cooling
    • 7.7.5: Rail Scratchers
    • 7.7.6: Deep Lug Track Operation
    • 7.7.7: Fuel
      • 7.7.7.1: Fuel Recommendation
      • 7.7.7.2: Fuel System Deicers
    • 7.7.8: Oil
      • 7.7.8.1: Oil Recommendation
      • 7.7.8.2: Low Oil Level
    • 7.7.9: Engine Stop Switch
    • 7.7.10: Throttle Safety Switch
    • 7.7.11: Throttle Lever
    • 7.7.12: POLARIS Electronic Reverse Control (PERC)
      • 7.7.12.1: Engaging Reverse
      • 7.7.12.2: Disengaging Reverse
    • 7.7.13: Emergency Stopping
    • 7.7.14: Daily Storage
    • 7.7.15: Towing
  • Chapter 8: Maintenance
    • 8.8.1: Emission Control Information
      • 8.8.1.1: Emission Control Label
      • 8.8.1.2: Emission Control Maintenance Requirements
      • 8.8.1.3: Owner's Responsibilities
      • 8.8.1.4: Non-ionizing Radiation
    • 8.8.2: POLARIS Recommended Maintenance Program
    • 8.8.3: Pre-Season Maintenance
    • 8.8.4: Polaris Maintenance Schedule
    • 8.8.5: Hood/Side Panel
    • 8.8.6: Lubrication
      • 8.8.6.1: Rear Suspension Lubrication
    • 8.8.7: Spark Plugs
      • 8.8.7.1: Spark Plug Recommendations
      • 8.8.7.2: Spark Plug Inspection
      • 8.8.7.3: Spark Plug Condition
    • 8.8.8: Intake Filters
    • 8.8.9: Fuel Pump
    • 8.8.10: Fuel Filter / Fuel Lines
    • 8.8.11: Cooling System
      • 8.8.11.1: Coolant
      • 8.8.11.2: Coolant Level
      • 8.8.11.3: Flushing the Cooling System
      • 8.8.11.4: Bleeding the Cooling System (850 Models)
    • 8.8.12: Exhaust System
    • 8.8.13: Electronic Variable Exhaust System (E-VES) Maintenance
    • 8.8.14: Drive Chain (if equipped)
      • 8.8.14.1: Drive Chain Tension
    • 8.8.15: Quickdrive (if equipped)
      • 8.8.15.1: QUICKDRIVE Belt Condition (if equipped)
    • 8.8.16: Brakes
      • 8.8.16.1: Hydraulic Brake Inspection
      • 8.8.16.2: Brake Components
      • 8.8.16.3: Excessive Lever Travel
      • 8.8.16.4: Brake Fluid
      • 8.8.16.5: Bleeding the Hydraulic Brake System
    • 8.8.17: Lights
    • 8.8.18: Fuse Replacement
    • 8.8.19: Constant Power Fuse
    • 8.8.20: Load Center — 850 Models
    • 8.8.21: Load Center Details
    • 8.8.22: Clutch System
      • 8.8.22.1: Clutch Alignment Offset
      • 8.8.22.2: Drive Belt Condition
      • 8.8.22.3: Drive Belt Deflection
      • 8.8.22.4: Drive Belt Deflection Adjustment
      • 8.8.22.5: Drive Belt Removal
      • 8.8.22.6: Drive Belt Installation
    • 8.8.23: Track Maintenance
      • 8.8.23.1: Track Inspection
      • 8.8.23.2: Track Lubrication
      • 8.8.23.3: Track Tension
      • 8.8.23.4: Track Alignment
    • 8.8.24: Steering System
      • 8.8.24.1: Front Suspension Inspection
      • 8.8.24.2: Ski Alignment
      • 8.8.24.3: Ski Skags
        • 8.8.24.3.1: Skag Replacement
      • 8.8.24.4: Rail Slide Wear Inspection
    • 8.8.25: Battery Maintenance
      • 8.8.25.1: Battery Removal
      • 8.8.25.2: Battery Installation (850 Models)
      • 8.8.25.3: Battery Identification
      • 8.8.25.4: Battery Charging
      • 8.8.25.5: Battery Charge Relay Control
      • 8.8.25.6: Off Season Storage
      • 8.8.25.7: Lead Acid Conventional Battery Maintenance
      • 8.8.25.8: Dry Shipped AGM Battery Maintenance
      • 8.8.25.9: Lead Acid Low Maintenance Battery Maintenance
      • 8.8.25.10: AGM Low Maintenance Battery Maintenance
    • 8.8.26: Transporting the Snowmobile
    • 8.8.27: Summer/Long-Term Storage Guide
      • 8.8.27.1: Treating the Fuel System
      • 8.8.27.2: Fogging the Engine
      • 8.8.27.3: Drive Belt Storage
      • 8.8.27.4: Battery/Electrical System Storage
      • 8.8.27.5: Cleaning the Snowmobile
      • 8.8.27.6: Lubricate the Pivots
      • 8.8.27.7: Storing the Snowmobile
    • 8.8.28: Winter Ride Preparation
  • Chapter 9: Specifications
    • 9.9.1: 850 PRO-RMK 155 / 165 2.75in
      850 RMK KHAOS 155 / 165 2.75in
    • 9.9.2: 850 PRO-RMK 155 / 163 3in
      850 RMK KHAOS 155 / 163 3in
  • Chapter 10: Diagnostic Trouble Codes (DTC)
    • 10.10.1: Diagnostic Trouble Codes (DTCs) — 850 Models
    • 10.10.2: E-VES Diagnostic Trouble Codes (DTCs)
  • Chapter 11: Troubleshooting
    • 11.11.1: Engine Troubleshooting
    • 11.11.2: Drive System Troubleshooting
    • 11.11.3: Drive Belt Troubleshooting
    • 11.11.4: Suspension Troubleshooting
    • 11.11.5: DET Troubleshooting
  • Chapter 12: Warranty
    • 12.12.1: Service and Warranty Information
      • 12.12.1.1: Obtaining Service and Warranty Assistance
      • 12.12.1.2: Limited Warranty
      • 12.12.1.3: Registration
      • 12.12.1.4: Warranty Coverage and Exclusions
        • 12.12.1.4.1: Limitations of Warranties and Remedies
          • 12.12.1.4.1.1: Lubricants and Fluids
      • 12.12.1.5: How to Obtain Warranty Service
        • 12.12.1.5.1: In the country where your product was purchased:
        • 12.12.1.5.2: Outside the country where your product was purchased:
        • 12.12.1.5.3: If you move:
        • 12.12.1.5.4: If you purchase from a private party:
      • 12.12.1.6: Exported Products
      • 12.12.1.7: Notice
      • 12.12.1.8: U.S.A. EPA Emissions Limited Warranty
  • Chapter 13: Maintenance Log
    • 13.13.1: Maintenance Log
  • Index

Service and Warranty Information

In this section:

  1. Obtaining Service and Warranty Assistance
  2. Limited Warranty
  3. Registration
  4. Warranty Coverage and Exclusions
  5. How to Obtain Warranty Service
  6. Exported Products
  7. Notice
  8. U.S.A. EPA Emissions Limited Warranty

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