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2022 PRO-RMK / RMK KHAOS Owner’s Manual
i
2022 PRO-RMK / RMK KHAOS Owner’s Manual
ii
Welcome
iii
Safety Symbols and Signal Words
Table Of Contents
Chapter 1:
Introduction
1.1.1:
Important Notes for Owners and Drivers
1.1.2:
Preservation of the Environment
1.1.2.1:
Noise Level
1.1.2.2:
Air Pollution
1.1.3:
Vehicle Identification Numbers
1.1.3.1:
Engine Serial Number
1.1.3.2:
Key Identification
1.1.4:
Reporting Safety Defects (Canada)
Chapter 2:
Safety
2.2.1:
Operator Safety
2.2.1.1:
Stay Clear of Track
2.2.1.2:
Stay Clear of Engine
2.2.1.3:
Riding Position
2.2.1.4:
Rider Capacity
2.2.1.5:
Riding Apparel
2.2.1.5.1:
Helmet
2.2.1.5.2:
Eye Protection
2.2.1.5.3:
Clothing
2.2.1.6:
Survival Preparation
2.2.1.7:
Excessive Speed
2.2.1.8:
Driver Awareness
2.2.1.9:
Disabled Operators
2.2.1.10:
Mountainous Terrain Riding
2.2.1.10.1:
Get the Safety Gear
2.2.1.10.2:
Get to Know Your Safety Gear
2.2.1.10.3:
Get the Picture
2.2.1.10.4:
Get Out of Harm’s Way
2.2.1.10.5:
Get to Know Your Mountain Snowmobile
2.2.1.10.6:
Get the Forecast
2.2.1.10.7:
Get Avalanche Safety Training
2.2.1.10.8:
Avalanche Awareness
2.2.1.11:
Ice and Snow Build-up
2.2.1.12:
Driving on Slippery Surfaces
2.2.1.13:
Inadequate Snow Conditions
2.2.1.14:
Operating in Deep Snow
2.2.1.15:
Hidden Obstructions
2.2.1.16:
Driving Downhill
2.2.1.17:
Driving in Hilly Terrain
2.2.1.18:
Drive Belt
2.2.1.19:
Intake Silencer
2.2.1.20:
Clutches
2.2.1.21:
Cold Weather Drive-Away
2.2.1.22:
Maneuverability
2.2.1.23:
Driving Responsibly
2.2.1.24:
Windchill/Temperature Charts
2.2.1.24.1:
Windchill Chart (°F)
2.2.1.24.2:
Windchill Chart (°C)
2.2.2:
Safety Labels and Locations
2.2.2.1:
Tunnel Warning
2.2.2.2:
No Passenger Warning (One Rider Models)
2.2.2.3:
Reverse Warning
2.2.2.4:
Clutch Warning/Belt Removal
2.2.2.5:
Operation Warning
Chapter 3:
Features
3.3.1:
Component Locations
3.3.2:
Ignition Switch
3.3.3:
12-Volt DC Power Receptacle
3.3.4:
12-Volt RCA Power Sources
3.3.5:
Adjustable Headlight
3.3.6:
Tools
3.3.7:
QUICKDRIVE Belt
3.3.8:
Cargo Storage
3.3.9:
Rail Scratchers
3.3.10:
Accessories
3.3.11:
Detonation Elimination Technology (DET)
3.3.12:
Oil Pump Failure Protection
3.3.13:
Extended Idle Engine Shutoff
3.3.14:
Security System (Ignition Lock System)
Chapter 4:
Gauge
4.4.1:
Standard Instrument Cluster
4.4.1.1:
Indicator Lamps
4.4.1.2:
Rider Information Center
4.4.1.2.1:
Information Display Area
4.4.1.2.2:
Speed Display Area
4.4.1.2.3:
Fuel Gauge (if equipped)
4.4.1.2.4:
Odometer/Engine Hour Display Area
4.4.1.2.5:
Playback Function
4.4.1.2.6:
Standard/Metric Display
4.4.1.3:
Security System (Ignition Lock System)
4.4.1.3.1:
First Time Use of Your Security System
4.4.1.3.2:
Locking System With Personal Security Code
4.4.1.3.3:
Unlocking System With Personal Security Code
4.4.1.3.4:
Changing to a New Security Code
4.4.1.3.5:
Security System Access Quick Reference
4.4.1.4:
Diagnostic Display Mode
4.4.2:
POLARIS Interactive Digital Display (PIDD)
4.4.3:
Fuel Type Selection
4.4.3.1:
POLARIS Interactive Digital Display (PIDD)
4.4.4:
Engine Overheat Indicators
4.4.4.1:
Flashing Indicator
4.4.4.2:
Engine-Cooling Actions
Chapter 5:
The Perfect Fit
5.5.1:
Suspension Quick Set-Up Guide
5.5.1.1:
Shock Locations
5.5.1.2:
Shock Compression Damping
5.5.1.3:
Independent Front Suspension Shock Adjustments
5.5.1.4:
Front Track Shock Spring Settings
5.5.1.5:
Rear Track Shock Spring Settings
5.5.1.5.1:
Rear Torsion Spring Kits
5.5.1.6:
High/Low Speed Compression Adjustment
5.5.2:
Handlebar Component Fastener Torques
5.5.3:
Cyclone Brake Master Cylinder Alignment
5.5.4:
Throttle Block Alignment
5.5.5:
PERC Button Alignment
5.5.6:
Engine Stop Switch Alignment
5.5.7:
Handlebar Hook Alignment
5.5.8:
Handlebar Angle Adjustment
5.5.9:
Carbide Skags
Chapter 6:
Pre-Ride Inspections
6.6.1:
Pre-Ride Checklist
6.6.2:
Pre-Ride Suspension Inspection
6.6.3:
Before Starting the Engine
6.6.3.1:
Read and Understand Your Owner's Manual
6.6.3.2:
Steering System
6.6.3.3:
Throttle Lever
6.6.3.4:
Throttle Safety Switch
6.6.3.5:
Brakes
6.6.3.5.1:
Brake Lever Travel
6.6.3.5.2:
Lever Feel
6.6.3.6:
Parking Brake Lever Lock
6.6.3.6.1:
Lock Engagement
6.6.3.6.2:
Lock Release
6.6.3.7:
Track
6.6.3.8:
Hood and Side Panel Fasteners
6.6.3.9:
Recoil Rope
6.6.4:
Start the Engine and Check
6.6.4.1:
Engine Stop Switch
6.6.4.2:
Ignition Switch
6.6.4.3:
Tether Switch (if equipped)
6.6.4.4:
Lighting
6.6.4.5:
Mirrors (if equipped)
6.6.4.6:
Operating Area
Chapter 7:
Operation
7.7.1:
Starting the Engine
7.7.1.1:
Restarting an Engine
7.7.2:
Break-In Period
7.7.2.1:
Engine Break-In
7.7.2.2:
Engine Break-In Periods
7.7.2.3:
Oil Injection System
7.7.2.4:
Drive Belt Break-In
7.7.2.5:
QUICKDRIVE Belt Break-In
7.7.2.6:
Track Break-In
7.7.3:
Track Warm-Up
7.7.4:
Slide Rail and Track Cooling
7.7.5:
Rail Scratchers
7.7.6:
Deep Lug Track Operation
7.7.7:
Fuel
7.7.7.1:
Fuel Recommendation
7.7.7.2:
Fuel System Deicers
7.7.8:
Oil
7.7.8.1:
Oil Recommendation
7.7.8.2:
Low Oil Level
7.7.9:
Engine Stop Switch
7.7.10:
Throttle Safety Switch
7.7.11:
Throttle Lever
7.7.12:
POLARIS Electronic Reverse Control (PERC)
7.7.12.1:
Engaging Reverse
7.7.12.2:
Disengaging Reverse
7.7.13:
Emergency Stopping
7.7.14:
Daily Storage
7.7.15:
Towing
Chapter 8:
Maintenance
8.8.1:
Emission Control Information
8.8.1.1:
Emission Control Label
8.8.1.2:
Emission Control Maintenance Requirements
8.8.1.3:
Owner's Responsibilities
8.8.1.4:
Non-ionizing Radiation
8.8.2:
POLARIS Recommended Maintenance Program
8.8.3:
Pre-Season Maintenance
8.8.4:
Polaris Maintenance Schedule
8.8.5:
Hood/Side Panel
8.8.6:
Lubrication
8.8.6.1:
Rear Suspension Lubrication
8.8.7:
Spark Plugs
8.8.7.1:
Spark Plug Recommendations
8.8.7.2:
Spark Plug Inspection
8.8.7.3:
Spark Plug Condition
8.8.8:
Intake Filters
8.8.9:
Fuel Pump
8.8.10:
Fuel Filter / Fuel Lines
8.8.11:
Cooling System
8.8.11.1:
Coolant
8.8.11.2:
Coolant Level
8.8.11.3:
Flushing the Cooling System
8.8.11.4:
Bleeding the Cooling System (850 Models)
8.8.12:
Exhaust System
8.8.13:
Electronic Variable Exhaust System (E-VES) Maintenance
8.8.14:
Drive Chain (if equipped)
8.8.14.1:
Drive Chain Tension
8.8.15:
Quickdrive (if equipped)
8.8.15.1:
QUICKDRIVE Belt Condition (if equipped)
8.8.16:
Brakes
8.8.16.1:
Hydraulic Brake Inspection
8.8.16.2:
Brake Components
8.8.16.3:
Excessive Lever Travel
8.8.16.4:
Brake Fluid
8.8.16.5:
Bleeding the Hydraulic Brake System
8.8.17:
Lights
8.8.18:
Fuse Replacement
8.8.19:
Constant Power Fuse
8.8.20:
Load Center — 850 Models
8.8.21:
Load Center Details
8.8.22:
Clutch System
8.8.22.1:
Clutch Alignment Offset
8.8.22.2:
Drive Belt Condition
8.8.22.3:
Drive Belt Deflection
8.8.22.4:
Drive Belt Deflection Adjustment
8.8.22.5:
Drive Belt Removal
8.8.22.6:
Drive Belt Installation
8.8.23:
Track Maintenance
8.8.23.1:
Track Inspection
8.8.23.2:
Track Lubrication
8.8.23.3:
Track Tension
8.8.23.4:
Track Alignment
8.8.24:
Steering System
8.8.24.1:
Front Suspension Inspection
8.8.24.2:
Ski Alignment
8.8.24.3:
Ski Skags
8.8.24.3.1:
Skag Replacement
8.8.24.4:
Rail Slide Wear Inspection
8.8.25:
Battery Maintenance
8.8.25.1:
Battery Removal
8.8.25.2:
Battery Installation (850 Models)
8.8.25.3:
Battery Identification
8.8.25.4:
Battery Charging
8.8.25.5:
Battery Charge Relay Control
8.8.25.6:
Off Season Storage
8.8.25.7:
Lead Acid Conventional Battery Maintenance
8.8.25.8:
Dry Shipped AGM Battery Maintenance
8.8.25.9:
Lead Acid Low Maintenance Battery Maintenance
8.8.25.10:
AGM Low Maintenance Battery Maintenance
8.8.26:
Transporting the Snowmobile
8.8.27:
Summer/Long-Term Storage Guide
8.8.27.1:
Treating the Fuel System
8.8.27.2:
Fogging the Engine
8.8.27.3:
Drive Belt Storage
8.8.27.4:
Battery/Electrical System Storage
8.8.27.5:
Cleaning the Snowmobile
8.8.27.6:
Lubricate the Pivots
8.8.27.7:
Storing the Snowmobile
8.8.28:
Winter Ride Preparation
Chapter 9:
Specifications
9.9.1:
850 PRO-RMK 155 / 165 2.75in
850 RMK KHAOS 155 / 165 2.75in
9.9.2:
850 PRO-RMK 155 / 163 3in
850 RMK KHAOS 155 / 163 3in
Chapter 10:
Diagnostic Trouble Codes (DTC)
10.10.1:
Diagnostic Trouble Codes (DTCs) — 850 Models
10.10.2:
E-VES Diagnostic Trouble Codes (DTCs)
Chapter 11:
Troubleshooting
11.11.1:
Engine Troubleshooting
11.11.2:
Drive System Troubleshooting
11.11.3:
Drive Belt Troubleshooting
11.11.4:
Suspension Troubleshooting
11.11.5:
DET Troubleshooting
Chapter 12:
Warranty
12.12.1:
Service and Warranty Information
12.12.1.1:
Obtaining Service and Warranty Assistance
12.12.1.2:
Limited Warranty
12.12.1.3:
Registration
12.12.1.4:
Warranty Coverage and Exclusions
12.12.1.4.1:
Limitations of Warranties and Remedies
12.12.1.4.1.1:
Lubricants and Fluids
12.12.1.5:
How to Obtain Warranty Service
12.12.1.5.1:
In the country where your product was purchased:
12.12.1.5.2:
Outside the country where your product was purchased:
12.12.1.5.3:
If you move:
12.12.1.5.4:
If you purchase from a private party:
12.12.1.6:
Exported Products
12.12.1.7:
Notice
12.12.1.8:
U.S.A. EPA Emissions Limited Warranty
Chapter 13:
Maintenance Log
13.13.1:
Maintenance Log
Index
Contents
Quickdrive (if equipped)
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