Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log.
Item | Maintenance Interval (whichever comes first) |
Remarks |
||
---|---|---|---|---|
Hours | Calendar | |||
D | Steering | - | Pre-Ride | Inspect operation; Make adjustments as needed. |
XU | Front Suspension | - | Pre-Ride | |
XU | Rear Suspension | - | Pre-Ride | |
Tires | - | Pre-Ride | ||
XU | Brake Fluid Level | - | Pre-Ride | |
XU | Brake Pedal Travel | - | Pre-Ride | |
Brake Systems | - | Pre-Ride | ||
Wheels / Fasteners | - | Pre-Ride | ||
Frame Fasteners | - | Pre-Ride | ||
Batteries | - | Pre-Ride | ||
Head Lamp / Tail Lamp | - | Daily | Check operation; apply dielectric grease to connector if replacing | |
XU
D |
Brake Pad Wear | 10 H | Monthly | Inspect periodically |
XU
D |
Parking Brake Cable Adjustment | 25 H | - | Inspect; adjust (if necessary) every 25 hours |
Battery Terminals (Clean) | 25 H | Monthly | Clean terminals and cable ends | |
Battery Terminals (Torque) | 25 H | Monthly | Re-torque terminal nuts | |
Battery Fluid Level | 25 H | Monthly | Inspect and add distilled water as needed | |
XU | Front Gearcase Lubricant | 25 H | Monthly | Inspect level; change yearly |
XU | Transaxle (Rear Gearcase) Lubricant | 25 H | Monthly | Inspect level; change yearly |
XU | General Lubrication | 50 H | 3 Months | Lubricate fittings, pivots, cable ends |
D | Steering | 50 H | 6 Months | Inspect; Lubricate |
XU | Front Suspension | 50 H | 6 Months | Check fastener torque; Check that cotter pins are in place on castle nuts. Check and lubricate tie rod ends. |
XU | Rear Suspension | 50 H | 6 Months | Check fastener torque; Check that cotter pins are in place on castle nuts. Lubricate stabilizer bar pivots and A-arm joints. |
XU | Shock absorbers | 50 H | - | Inspect for leaks, loose joints, and wear |
XU | Wiring | 100 H | 12 Months | Inspect for wear, routing, security; apply dielectric grease to non-sealed connectors subjected to water, mud, etc. |
D | Front Wheel Bearings | 100 H | 12 Months | Inspect; replace as needed |
D | Brake Fluid | 200 H | 24 Months | Change every two years (DOT 4) |
Suspension Bushings | 250 H | 24 Months | Inspect; replace as needed | |
XU
D |
Shock absorbers | 250 H | - | Replace or rebuild (if applicable) |
D | Toe Adjustment | - | Inspect periodically; adjust when parts are replaced | |
Headlight Aim | - | Adjust as needed |
XU Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized Polaris dealer or other qualified person perform these services.