Polaris Maintenance Schedule
The intervals shown are based on vehicles operated under normal conditions.
Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first following the Initial Break-In Service.
Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
Initial Break-In
Service First 25 Hours / 500 Miles (800 km) / 1 Month |
|
---|---|
Engine Oil and Filter | Change the engine oil and filter. |
Front Gearcase Fluid | Change fluid. |
Transmission Fluid | Change fluid. |
Clutches* | Inspect bushings, rollers, wearable parts; clean; replace worn parts. |
Drive Belt | Inspect; replace as needed. |
The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours. | |
* It is recommended to have an authorized Polaris dealer perform these services. |
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
Every 50 Hours / 1000 Miles (1600 km) or Yearly following Initial Break-In Service | |
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Air Filter | Inspect; replace as needed. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean as necessary. |
Brake Pads, Brake Lines/ Hoses | Inspect; replace as needed. |
Brake System | Fluid level inspection; inspect for fluid leaks; add fluid if needed. Inspect brake pad wear. |
Battery | Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary. |
Engine Oil and Filter | Change the engine oil and filter. |
Exhaust / Silencer Pipe | Inspect. |
Fuel System* | Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap. |
General Lubrication | Lubricate all applicable fittings. |
Spark Plugs | Inspect; replace as needed. |
Wiring Harness / Connections | Inspect; Adjust / Clean as needed. |
Drive Belt | Inspect; replace as needed. |
Clutches* | Inspect bushings, rollers, wearable parts; clean; replace worn parts. |
Wheel Bearings | Inspect; replace as needed |
Throttle Body / Intake Ducts / Flanges | Inspect ducts for proper sealing / air leaks |
Steering Components | Inspect; replace as needed. |
Suspension Components / Alignment* | Inspect front and rear suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage. Adjust suspension where applicable. |
Tires | Inspect; Adjust pressure level as needed; Inspect wear and replace as needed. |
* Have an authorized Polaris dealer or other qualified person perform these services. |
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
Additional Maintenance Intervals | ||
---|---|---|
Every 2000 miles (3200 km) / 12 months / 1 year following Initial Break-In Service |
Front Gearcase Fluid** | Change fluid. |
Transmission Fluid | Change fluid. | |
Every 2000 miles (3200 km) |
Shock Absorbers* | Inspect; replace or rebuild (if applicable). |
Every 3000 miles/ 30 months/ 150 hours |
Spark Arrestor | Inspect; Clean as needed. Replace as needed. |
Every 10000 miles (16000 km) |
Valve Clearance* | Inspect; adjust as needed. |
Every 24 months |
Brake Fluid | Change fluid. |
Every 60 months |
Coolant | Change fluid. |
* Have an authorized Polaris dealer
or other qualified person perform these services. **This service will be completed first at 500 miles (800 km) during the break-in service, next at 2500 miles (4000 km), and every 2000 miles (3200 km) following. |