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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Mechanical Clutch Lever Freeplay

CAUTION
The clutch cable is located near the exhaust, which may still be hot after operation. Wait for the vehicle to cool down before attempting to adjust the clutch cable.

  1. The clutch cable adjuster nut 1 is located along the lower right frame. While holding the clutch cable, slide the rubber protective cover away from the lock nut. Loosen the lock nut.

  2. While holding the cable, turn the cable adjuster inward or outward until clutch lever freeplay is 0.02–0.059 in (0.5–1.5 mm) 2.

  3. While holding the cable, tighten the adjuster lock nut securely.

  4. Verify that the safety switch activates properly. The engine should not start in gear with the clutch lever 3 released.

NOTICE
The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch.
Parent topic: Mechanical Clutch