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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Fuel Tank Installation

  1. Route the fuel line 1 into position.

    NOTICE

    Fuel line routes below right hand subframe and above the coolant hose.

  2. Secure the handlebars in the straight ahead position.

  3. Apply alcohol, soapy water solution, or rubber lubricant to the isolators and carefully lower the fuel tank onto the tank isolators.

  4. While supporting rear of fuel tank, connect fuel line to pump.

    IMPORTANT

    Verify fuel line is properly seated and lock in place by listening for an audible “click” when pressing into place. Pull gently on quick connector once seated to ensure a proper connection has been made.

  5. Connect fuel pump electrical connector.

  6. Reconnect fuel line to fuel rail.

    IMPORTANT

    Verify fuel line is properly seated and lock in place by listening for an audible “click” when pressing into place. Pull gently on quick connector once seated to ensure a proper connection has been made.

  7. Install fuel tank mounting fasteners 2.

    TORQUE

    Fuel Tank Mounting Fasteners:

    18 ft-lbs (24 Nm)

    NOTICE
    Add 0.5 gal of fuel to empty fuel tank. Prime system to ensure fuel pump is correctly installed.

  8. Connect the fuel tank vent line and the fuel cap recess drain line 3.

  9. Install the fuel tank filler pad.

  10. Prime the fuel system by turning the run/stop switch on and then off. Once the system is pressurized, carefully check all fuel connections, joints, and lines for leaks.

  11. Install thermostat cover and secure fasteners 4.

    TORQUE

    Thermostat Cover Fasteners:

    96 in-lbs (11 Nm)

  12. Install the seat.