20 - 300 Hour Maintenance Interval
| Item | Maintenance Interval (whichever comes first) |
Remarks | ||||
|---|---|---|---|---|---|---|
| Hours | Calendar | Miles (km) | ||||
| Battery | 20 H | Monthly | 200 (320) | Check terminals; clean; test | ||
| ▶ | Engine Oil Change | 20 H | Monthly | 200 (320) | Drain and change the oil; perform a break-in oil change after the first 10 hours of operation | |
| ▶ | Air Filter | 30 H | 6 M | 300 (480) | Inspect; replace every 60 hours | |
| ▶ | Transmission Oil | 40 H | 12 M | 400 (640) | Drain and change the oil; perform a break-in oil change after the first 10 hours of operation | |
| ▶ | Oil Screen | 40 H | 12 M | 400 (640) | Clean filter at every oil change; clean annually if ATV is operated less than 10 hours | |
| ▶ | General Lubrication | 50 H | 3 M | 500 (800) | Lubricate all grease fittings, pivots, & cables | |
| ■ | E | Throttle Cable / TRS Switch |
50 H | 6 M | 500 (800) | Inspect; adjust; lubricate; replace if necessary |
| E | Throttle Body Air Intake Ducts / Flange | 50 H | 6 M | 500 (800) | Inspect for proper sealing / air leaks | |
| Shift Cables | 50 H | 6 M | 500 (800) | Inspect; lubricate; adjust | ||
| ▶ | ■ | Brake Pad Wear | 50 H | 6 M | 500 (800) | Inspect; replace as needed |
| ■ | Drive Belt | 50 H | 6 M | 500 (800) | Inspect; replace as needed | |
| ▶ | Spark Plug | 60 H | 8 M | 700 (1100) | Inspect; clean; replace as needed | |
| ■ | E | Valve Clearance | 60 H | 8 M | 700 (1100) | Check clearance; adjust to specification if required; perform break-in adjustment after the first 10 hours of operation |
| ■ | E | Fuel System | 100 H | 12 M | 1000 (1600) | Check for leaks at tank cap and replace line as needed |
| ▶ | Engine Mounts | 100 H | 12 M | 1000 (1600) | Inspect | |
| Exhaust Muffler / Pipe | 100 H | 12 M | 1000 (1600) | Inspect secondary air system filter and exhaust - clean as required | ||
| ▶ | Wiring | 100 H | 12 M | 1000 (1600) | Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc | |
| ■ | Clutches (Drive and Driven) |
100 H | 12 M | 1000 (1600) | Inspect; clean; replace worn parts | |
| ■ | Front Wheel Bearings | 100 H | 12 M | 1000 (1600) | Inspect; replace as needed | |
| Spark Arrestor | 300 H | 36 M | 3000 (4800) | Clean out | ||
| ■ | Toe Adjustment | - | - | - | Inspect periodically; adjust when parts are needed | |