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IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Always follow the warnings and instructions in Owner's Manual.

Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com.

Drive Belt Installation

DRIVE BELT INSTALLATION (EBS MODELS)

  1. Clean the inside of the PVT covers thoroughly.

    WARNING
    Failure to remove all debris when replacing the belt could result in vehicle damage, loss of control, and severe injury or death.
    IMPORTANT

    Orient the belt as it was removed or orient the new belt so that you can read the text.

  2. With the Belt Removal Tool 1 installed, loop the belt over the drive clutch and over the driven clutch.

  3. Rotate the driven clutch and walk the belt into the clutch.

  4. Remove the Belt Removal Tool from driven clutch.

  5. Rotate / spin the driven clutch and belt approximately 5-7 times clockwise to properly seat the belt into the driven clutch.

  6. Install the outer PVT cover and 10 fasteners. Torque fasteners to specification.

    TORQUE

    Outer PVT Cover Fasteners:

    44 in-lbs (5 N·m)

  7. Install the PVT outlet duct and clamp.

  8. Torque the PVT outlet duct clamp to specification.

    TORQUE

    Outlet Duct Clamp:

    27 in-lbs (3 N·m)

  9. Install the left side panel / footwell. See Side Panel / Footwell Installation.

  10. Install the seat.

DRIVE BELT INSTALLATION (NON-EBS MODELS)

  1. Clean the inside of the PVT covers thoroughly.

    WARNING
    Failure to remove all debris when replacing the belt could result in vehicle damage, loss of control, and severe injury or death.
    IMPORTANT

    Orient the belt as it was removed or orient the new belt so that you can read the text.

  2. Loop the belt over the drive clutch and begin to walk it over the driven clutch sheave.

    NOTICE
    The belt might curl up around the bottom of the driven clutch sheave. If this occurs, push the bottom of the belt down when needed to aid installation.

  3. Rotate / spin the driven clutch and belt approximately 5-7 times clockwise to properly seat the belt into the driven clutch.

  4. Install the outer PVT cover and fasteners. Torque fasteners to specification.

    TORQUE

    Outer PVT Cover Fasteners:

    44 in-lbs (5 N·m)

  5. Install the PVT outlet duct and clamps.

  6. Install the PVT inlet duct and clamps.

  7. Torque the PVT inlet and outlet duct clamps to specification.

    TORQUE

    Inlet / Outlet Duct Clamps:

    20 in-lbs (2 N·m)

  8. Install the left side panel / footwell. See Side Panel / Footwell Installation.

  9. Install the seat.

Parent topic: PVT System